DISMANTLING, FABRICATION AND ERECTION JOBS

Amount

Replacement of worn-out of M.S. Runner of PCC, SCC, ICC, Elevator, RBC and cross carrier chains

Replacement of S.S. tubes of all juice heaters, vapour line juice heater and semi-Kestner.

Replacement of S.S. tubes of all juice heaters, vapour line juice heater and semi-Kestner the number of tubes below 50 no.

Replacement of S.S. tubes of all juice heaters, vapour line juice heater and semi-Kestner all pans during off-season

Replacement of S.S. tubes of all juice heaters, vapour line juice heater and semi-Kestner evaporators during off-season

Replacement of S.S. tubes of all juice heaters, vapour line juice heater and semi-Kestner in case of entire body of evaporator

Welding joints of water, juice, vapour and exhaust pipe lines of all sizes, any tank, pans, evaporator body etc.

Pipe line upto 12” dia

a) Dismantling

b) Erection

Pipe line above 12” dia from MS plate

a) Dismantling

b) Fabrication

c) Erection

Replacement of S.S pipeline of any size:

b) Dismantling

c) Erection

Bends from readymade pipe line upto 12" dia

a) Dismantling

c) Erection

Bends above 12” dia from MS plate

a) Dismantling

b) Fabrication

c) Erection

Tee, Nipples & Crosses upto 12” dia

a) Dismantling

b) Fabrication

c) Erection

Tee, Nipples & Crosses above 12” dia from M.S plate

a) Dismantling

b) Fabrication

c) Erection

Reducers of all sizes,

a) Dismantling

b) Fabrication

c) Erection

Flanges of all sizes,

a) Dismantling

b) Fabrication

c) Erection

Valves of all sizes:

a) Dismantling

b) Erection

c) Fabrication

Man Holes of all sizes

a) Dismantling

b) Fabrication

c) Erection

Platform:

a) Dismantling

b) Fabrication & Erection

M.S. Structure work Light

a) Dismantling

b) Fabrication

c) Erection

M.S. Structure work Heavy

a) Dismantling

b) Fabrication

c) Erection

M.S. Tank complete having round & conical & rectangular bottoms

a) Dismantling

b) Fabrication

c) Erection

M.S Rubber seated valves of any types

a) Dismantling

b) Fabrication

c) Erection

NRV of any type:

a) Dismantling

b) Fabrication

c) Erection

Platform Pipe Line railing of all sizes

a) Dismantling

b) Erection

Fabrication of S.S rubber seated valves and NRV of all sizes

M.S. Patch work

Fabrication and Erection M.S. stair;

a) Monkey tower type

b) Step type

Repair of rubber seated valves above 12" dia

Repair of NRV valves above 12" dia

Straightening M.S plate

Strengthening of any structure with M.S Angle/Channel

S.S. to S.S. welding

Fabrication and erection of all type of pump + motor bed.

Drilling and Tapping of Mill's top roller of square end face having size 8-20M at 265 PCD and 50mm deep thread for fitting of Ropeless coupling.

Replacement of fibrizor deflector plate along with SS lining. (01 Job)

Replacement of worn out casing of fibrizor

Replacement of worn out PCC, SCC and ICC Chain Trough.

Fabrication and erection of Mill roller crown pinion guard. (04 no.)

Replacement of cane cutting knives of chopper

Replacement of cane cutting knives of swing type cutter (01 job)

Replacement of Fibrizer hammers with tip

but only Domite tips

Dismantling, fabrication & erection of mills juice tray (M.S. Plate)

Fabrication of SCC and inter carrier chain's rake.

Repair of Secondary Cane Carrier & inter Carrier Chain's rake.

Hard facing of TRPF roller

To build mills roller crown pinion teeth as per standard template of teeth.

but mill roller coupling square section as per standard size

Fabrication of TRPF juice tray

Fabrication of TRPF top roller cover (02 nos.)

Dismantling, fabrication and erection of Donnelly chute of mills (02 nos.)

To build up the mill roller journal as per standard size.

Complete repair of TRPF pressure chute, including replacement of worn out S.S. Plate

Fabrication of Mill top roller scrapper assembly as per existing size & design

Fabrication of discharge roller scrapper assembly.

Replacement of worn out bottom boot of inter carrier chain.

Installation of transmission gear plumber block job includes re-alignment and modification of bed.

BOILER HOUSE

Replacement of Cast Iron Furnace chute of J.T. and Texmaco Boilers.

Fabrication of RBC slats made out from 3 mm thick plate for both RBC Chain

Repair of RBC Slat

Replacement of worn out complete straight portion and taper portion of Texmaco boiler's chimney along with ladder case as per existing size and design. Job includes wet scrubber outlet ducting connection and complete paint work as well. Specification as below: Size : 2450 OD X 10mm thick X 10 mtr long ,Size : 2450 OD X 08mm thick X 10 mtr long (01 job)

Replacement of worn out wet scrubber's main chamber and ducting for Texmaco boiler.

Replacement of M.S. Bagasse chute of J.T. and Texmaco Boilers.

Replacement of worn out furnace door of J.T. boilers without frame

Replacement of worn out furnace door of J.T. boilers with frame

Repair & fitting of furnace door of Texmaco/JT boiler

a) Fabrication of steam drum partition Plates of Boilers

b) Repair of steam drum partition Plates of Boilers

Below mentioned work of Boiler damper for Texmaco and J.T. boilers.

a) Dismantling

b) Fabrication

c) Erection

Repair work Boiler dampers for Texmaco and J.T. boilers.

Repair of ID fan of J.T & Texmaco boiler

Repair of FD fan of J.T & Texmaco boiler

Fabrication of Bagacillo blower as per our existing size and design duly balanced

BOILING HOUSE

Replacement of worn out various types of strainers of juice pump, lime pumps and syrup pumps.

Replacement of shell portion of Pan no. 3 except Save-all (01 job)

Fabrication and Erection of Molasses conditioner for C-light. (01 job)

Dismantling of existing umbrella of Semi-Kestner and Fabrication, Erection of Semi-Kestner's umbrella as per size and design (01 job)

Complete replacement of worn out save-all of evaporator bodies in all respects.

Complete replacement of worn out save-all of pans in all respects.

Replacement of worn out vapour pipe of various sizes of pans going to condenser

Replacement of worn out steam/general coil of Ordinary design

Size - ½ '' to 3''

Size - 4'' to 6''

Replacement of worn out steam/general coil of Pure circular design

Size - ½'' to 3''

Size - 4'' to 6''

Dismantling, fabrication & erection of vapour pipe line bends of pans, leading from body shell to condensers. Full Bend

Dismantling, fabrication & erection of vapour pipe line bends of pans, leading from body shell to condensers. Half Bend :-

Replacement of gutters

a) Dismantling

b) Fabrication

c) Erection

a) Replacement of worn out stirrer arms (Straight Type)

b) Replacement of worn out stirrer arms (Worm Type)

Replacement of worn out umbrella of pans

a) Replacement of all pipe line of sulphur burners cooler, complete in all respect.

b) Replacement of worn out portion of sulphur burner cooler inside pipeline.

Complete replacement of worn-out after burner of Sulphur furnace i.e. including the replacement of internal pipe line also

Dismantling, Fabrication and Erection of sulphur burner melter of sulphur furnaces.

Replacement of worn-out Bagacilo pipe line made out from G.I/H.R plain sheet of standard size

Replacement of Y type steam connection for syrup and molasses tank at pan station

Replacement of vacuum filter agitator

Fitting & modification of Planetary gear box along with dismantling of existing gear system.

80 Ton (01 job)

60 Ton (01 job)

40 Ton (01 job)

Replacement of worn out partition plates of headers of juice heaters.

Dismantling of worn out MS strips of Top Portion of juice heater and erection of MS/EN-8 square bar

Dismantling of worn out MS strips of Bottom Portion of juice heater and erection of MS/EN-8 square bar for rubber holding.

Lowering the height of evaporator body no. 1 (01 job)

CENTRIFUGAL STATION

a) Replacement of Hopper trough

b) Replacement of complete portion of Hopper tray

Replacement of molasses chute of

a) Continuous Centrifugal machine

b) Batch type Centrifugal machine

Replacement of any worn out shell portion of pug mills/magma mixers.

Modification of cooling coils of overhead crystallizer into air cooled type.

Dismantling of Existing, obsolete AAW machines including all accessories i.e. pug mill, structure, elect. Panel etc. along with motors. (03 job)

Erection, alignment & commissioning of four Speed 750 Kg/charge Batch type C/F Machine with elect. Motor, panel & Pneumatic plough discharger assembly. Any modification & fabrication of base frame/ existing edifice, pugmill, pipeline and etc. will be in contractor's work scope. (01 job)

Fabrication and Erection of Molasses outlet box from 750kg/charge B&W machine's bottom to existing syrup separator. (01 job)

ELECTRICAL WORK

Fabrication & Erection of cable tray

Replacement of Thimble (Any Size)

Checking of cable connections, cleaning of thimbles & reconnection

Replacement of switches/MCCB 630 AMP, 400 AMP and 250 AMP

Replacement/Erection of changeover switch box 125 Amp,250 Amp, 400 Amp and 630 Amp

Structural repair and modification of existing changeover, MCCB or any other panel switch box.