Electrical and Civil Renovation Works for Equipping SEM at CIFS Department, CSIR-CFTRI, Mysuru

PART A - ELECTRICAL (Item No:1 to 22) Supplying, Laying and Termination of 3.5 Core X 25 sq. mm Armoured Copper Conductor LT Cable in surface / recessed medium class suitable size PVC conduit as required. Make for Wire & Pipe: As per Tender Document File for Electrical. Note: All start & end point of the wires are to be terminated with "Cu" Lugs of suitable type and size.

Supply, Installation, Testing and Successful Commissioning of 9 Inch Dia, 225mm / 230mm sweep, industrial type ready to use Exhaust Fan having Bird Cage with 1.5 FRLS PVC insulated, copper conductor, single core cable and to fix with required size of MS frame duly painted with one coat of primer and 2 coats of paint, suitable hardwares etc., and provide one no. of 3 Pin 5/6 Amps ISI make Socket along with Gangbox and 3 Pin 5/6A Amps ISI make Plugtop as required. Make: Please refer Special Electrical Conditions under Tender Document File.

Supplying, Installation, Testing & Successful Commissioning of 16 PVC Modular Box along with Modular Base, Cover Plate etc., in recess / wall using suitable hardwares etc., as per directions of Engineer In-Charge and consisting of following Modular items a) 5/6 Amp Switch - 2 Nos; b) 3 Pin 5/6 Amp Socket Outlet - 2 Nos; c) 15/16 Amp Switch - 2 Nos; d) 6 pin 15/16 Amp Socket Outlet - 2 Nos and e) 0 Amps, 2 Pole, "C" Curve, 10kA, 230V Mini MCB - 1 No. Internal wiring for 5 Amps Switch & Socket with 2.5 sq.mm FRLS Multistrand, Single Core Copper Wire; for 15 Amps Switch & Socket with 4.0 sq.mm FRLS Multistrand, Single Core Copper Wire. Red and Black Colour for Phase and Neutral and Green Colour 4.0 sq.mm FRLS Multistrand, Single Core Copper Wire for Earthing Loop and terminate all the wires using suitable size Copper Lugs etc., as required. Make: Please refer Special Electrical Conditions under Tender Document File.

Labour charges for digging 8 feet of depth below ground level, including hard soil, rocks, cement surface etc.,if any encountered, fixing the Item No:17, refilling of soil etc., as required. (along with charcoal / coke and salt from S.No:17 as required, already estimated under S.No.17).

Supplying, Testing and Successful Commissioning of 5 Core x 10.0 sq. mm PVC insulated and PVC sheathed / XLPE copper conductor cable of 1.1 KV grade and fixing on the wall surface, clamped with suitable size GI Clamps, hardwares etc., as required.Note: All start & end point of the wires are to be terminated with "Cu" Lugs of suitable type and size. Make: Please refer Special Electrical Conditions under Tender Document File.

Supply, Installation, Testing and Commissioning of LT Double Door Indoor Panel Box of Size 1600mm (H) x 1400mm (W)x 300 (D) made out of 1.6mm thick CRCA sheet steel enclosure, powder coated with siemens gray colour and consisting of 4 pole 250 amps change over switch , 4 x 250 Amps Capacity Copper Bus-Bar strips with proper colour coding and insulation, covering the Bus-Bar with electrical grade sheet from inside. At the bottom, 1 x 250A, 36KA Range 4P MCCB has to provided. The output from the MCCB to be connected to the Bus-Bars with same size & range Copper Bus-Bar links. From the Bus-Bar, to tap input for the below listed MCCB & MCBs with rated copper wires. All plate cutting for fixing glands, entry and exit of UG cables are to be made available for minimum of 4 sets of UG Cables at the bottom. The panel box shall be provided with a suitable stand for ground mounting with a total stand height of 1.5 feet, or it shall have adequate provision to be fixed directly on the wall, as per enegineers choice, RYB LED Indicating Lamps for Input and Output, Aluminium Earth Bus-Bar extended on either side of the box, water proof vents ( 6 Inch x 6 Inch) on both the sides covered with wire mesh from inside to avoid entry of any insects etc., Indivcvidual Indicator for 125 Amps MCCB. Important: All incoming / outgoing armoured cables / Sub-Main Circuits shall be terminated with suitable size copper / aluminium lugs (for copper cables / wires, coppler lugs and for aluminium cables / wires, aluminium lugs). During connections, if any Incoming / Outgoing cables is / are need to be extended, part of the work (Cable / Wires for extension of connection will be provided by CSIR-CFTRI). Make: Please refer Special Electrical Conditions under Tender Document File. Note: Labelling to be done for Input & Output Control in Paint / Acrylic Sticker.Panel Design: As per Engineer In-Charge. a) 250 Amps capacity Copper Bus Bar insulated with fire proof tape, mounted on Bus Bar Insulators. - 04 Nos; b) 250A, 36KA, 4 Pole MCCB - 01 No; c) 125A, 36KA, 4 Pole MCCB - 03 No; d)250 A, 36KA, 4pole Change Over Switch - 1 nos;e) 63A ,5 pin Industrial Plug and Socket - 3 Set ;f) 32 A, 10kA, "C" Curve 2 Pole MCB - 04 Nos;g) 63A, 4P, 440V AC with 30mA sensitivity RCCB.;g) RYB LED Phase Indication Lamps with Fuse Unit for Input and Output - 2 Sets.;h) Aluminium Earth Bus-Bar 50mm x 5mm - 01 No.Make: Please refer Special Electrical Conditions under Tender Document File.

Supply, installation, testing and commissioning of DB Box with 2 Nos 63A, 2P, 440V AC with 30mA sensitivity RCCB.Make: Same as Item No:6

Dismantling & taking down Old light Fittings / related wirings, hardwares etc., after carefully disconnecting the incoming electrical input and insulating the same, depositing all the old materials in an organised manner to the Auction / Electrical Section Store Yard or as per the advise of the Electrical Officer In-Charge of the Project without any damage.

Group A Wiring for light point/ fan point/ exhaust fan point/ call bell point with 1.5 sq.mm FRLS/HFFR PVC insulated copper conductor single core cable in surface/recessed medium class PVC conduit, with modular switch, modular plate, suitable GI box and earthing the point with 1.5 sq.mm FRLS/HFFR PVC insulated copper conductor single core cable etc. as required. Make: Please refer Special Electrical Conditions under Tender Document File.

Wiring for circuit/ submain wiring along with earth wire with 2 X 1.5 sq. mm + 1 X 1.5 sq. mm earth wire of FRLS/HFFR PVC insulated copper conductor, single core cable in surface / recessed medium class PVC conduit as required. Make for all: Same as Item No: 10. Note: All start, loop & end point of the wires are to be terminated with "Cu" Lugs of suitable type and size and individual pipes for wiring.

Wiring for circuit/ submain wiring along with earth wire with 2 X 2.5 sq. mm + 1 X 2.5 sq. mm earth wire of FRLS/HFFR PVC insulated copper conductor, single core cable in surface / recessed medium class PVC conduit as required. Make for all: Same as Item No: 10. Note: All start, loop & end point of the wires are to be terminated with "Cu" Lugs of suitable type and size and individual pipes for wiring.

Wiring for circuit / submain wiring alongwith earth wire with 2 X 4 sq. mm + 1 X 4 sq. mm earth wire of FRLS/HFFR PVC insulated copper conductor, single core cable in surface / recessed medium class PVC conduit as required. Make for all: Same as Item No: 10. Note: All start, loop & end point of the wires are to be terminated with "Cu" Lugs of suitable type and size and individual pipes for wiring.

Wiring for circuit / submain wiring alongwith earth wire with 2 X 6 sq. mm + 1 X 6 sq. mm earth wire earth wire of FRLS/HFFR PVC insulated copper conductor, single core cable in surface / recessed medium class PVC conduit as required. Make for all: Same as Item No: 10. Note: All start, loop & end point of the wires are to be terminated with "Cu" Lugs of suitable type and size and individual pipes for wiring.

Supplying and fixing suitable size GI box with modular plate and cover in front on surface or in recess, including providing and fixing 6 pin 5/6 & 15/16 A modular socket outlet and 15/16 A modular switch, connections etc. as required. Make: Same as Item No:3

Supplying and fixing 20 A, 240 V, SPN Industrial type socket outlet, with 2 pole and earth, metal enclosed plug top alongwith 20 A "C" curve, SP, MCB, in sheet steel enclosure, on surface or in recess, with chained metal cover for the socket out let and complete with connections, testing and commissioningetc. as required.Make: Same as Item No:6

Providing and fixing earthing with copper earth plate of size 600 mm × 600 mm × 3 mm thick, complete with all necessary accessories, including masonry enclosure with RCC/CI cover plate having locking arrangement and 2.7-metre long watering pipe, filled with charcoal/coke and salt as required. Earthing shall be connected by means of 25 mm × 5 mm copper strip from the earth plate upto to the funnel, complete as per relevant electrical standards and as directed. Note: Masonry enclosure size is 1.5 Feet x 1.5 Feet x 1.5 Feet. As per IS 3043, charcoal/ coke and salt should be refilled with 50 Kg each per earthpit. The connected copper flats have to be brazed and only SS nut, bolts and washers to be used.

Providing and fixing 25 mm X 5 mm copper strip in 40mm dia G.I. pipe from earth electrode including connection with brass nut, bolt, spring, washer excavation and re-filling etc. as required.

Providing and fixing 25 mm X 5 mm copper strip on surface or in recess for connections etc. as required.

Providing and fixing earth bus of 50 mm X 5 mm copper strip on surface for connections etc. as required.

Supplying, installation, Testing & Commissioning of 36 Watt Panel light 2x2 ft., of following body material and construction as per IS : 10322 with driver as per the requirement with Driver efficiency >85%, Operating voltage AC 140-270 Volt, frequency 50/60 hz, Operating temp range -5 0C to 40 0C, internal surge protection of 2.5 KV with Short & Open circuit protection, THD < 10% , P. F.≥0.95, IP20, CRI >80, UGR (Unified Glare Rating) < 19, Flicker free, (flicker should be below 5 %), life time (LED, Driver & electrical circuitry), of minimum 50000 Burning Hours with, 70% of initial Lumen maintained till life ends as per LM80 extrapolation IES TM-21-11 report, CCT 3000°K / 4000°K / 5700°K /6500°K (As per ANSI Bin), SDCM(Standard Deviation Colour Matching) <3, Maximum power consumption should not more than the specified rating and Fixture shall be of relevant BIS standard. Manufactures Word Mark/ Name Engraved/Embossing/ Screen printing on housing. complete in all respect i/c external connections with 1.5 sq mm FRLS/HFFR, PVC insulated copper conductor single core cable and earthing etc. as required with Minimum 5 year OEM warranty.System lumen efficacy ≥105 <120 lm/Watt output LM79 & LM80 Test report and all testing required for LED fixtures as per BIS shall be submitted. Shape size and CCT shall be as approved by Engineer-in-Charge as per requirement. (Thermal management: heat sink of aluminium housing such that LED junction temperature shall not rise above 90°C). Powder coated die cast /Extruded aluminium Body (Thickness > 1.20 mm) . Make: Please refer Special Electrical Conditions under Tender Document File.

Supplying, Installation, Testing & Commissioning of LED Recessed/ surface Down lighter (Round/square/ Rectangular) SMD type of following body material with PMMA and prismatic diffuser and construction as per IS : 10322 with driver as per the requirement with Driver efficiency >85%, Operating voltage AC 140-270 Volt, frequency 50/60 hz, Operating temp range -50C to 400C, internal surge protection of 2.5 KV with Short & Open circuit protection ,THD < 10% , P. F.≥0.95, IP20, CRI >80, UGR (Unified Glare Rating) < 19, Flicker free (flicker should be below 5%), life time (LED, Driver & electrical circuitry), of minimum 50000 Burning Hours with 70% of initial Lumen maintained till life ends, CCT 3000°K /4000°K / 5700°K / 6500°K (As per ANSI Bin), SDCM (Standard Deviation Colour Matching) <3, Maximum power consumption should not more than the specified rating and Fixture shall be confirming to relevant BIS standards. Manufactures Word Mark/ Name Engraved/ Embossing/ Screen printing on housing Complete in all respect i/c external connections with 1.5 sq.mm FRLS/HFFR, PVC insulated copper conductor single core cable and earthing etc. as required with Minimum 5 year OEM warranty. System lumen efficacy ≥105 and <120 lm/Watt output . LM79 & LM80 Test report and all testing required for LED fixtures as per BIS shall be submitted. Shape size and CCT shall be as approved by Engineer-in-Charge as per requirement. (Thermal management: heat sink of aluminium housing such that LED junction temperature shall not rise above 90°C) Powder coated die cast /Extruded aluminium Body including trim 30 watt Make: Please refer Special Electrical Conditions under Tender Document File.

PART A - CIVIL (Item No:23 to 32) Providing and fixing homogeneous polyvinyl chloride sheet in flooring and skirting in approved pattern on a smooth and damp proof base using rubber based adhesives of approved quality and manufacturer like Dunlop S-758, Fevicol SR 998 or equivalent including rolling with light wooden roller weighing about 5 kg all complete as directed by Engineer-in-charge in approved colour and shade 1.30 mm thickness Make: LG / Wonderfloor .

Providing and Fixing of Double skin self supporting Modular Poly Wall Panel including Wall / Pillar cladding made of 0.5MM thick Pre-Coated GI sheets on both sides with PUF Insulation as infill of density 38-kg/m3, including 82x20 mm Top, Bottom & Side Tracks, Fastners, Silicon Sealent and PVC Coving.80mm Panel Make :Pre-Coated GI sheet: AMNS / JSW / Equivalent

Providing and fixing tiled False Ceiling of approved materials of size 600x600 mm in true horizontal level suspended on inter locking metal grid of hot dipped galvanised steel sections (galvanized @ 170 gsm/sqm) consisting of main "T" runner with suitably spaced joints to get required length and of size 24x32mm made from 0.30mm thick (minimum) sheet spaced at 1200mm center to center and cross "T" of size 24x25mm made of 0.30mm thick (minimum) sheet, 1200mm long spaced between main "T"at 600mm center to center to form a grid of 1200x600 mm and secondary cross "T" of length 600mm and size 24x25mm made of 0.30 mm thick (minimum) sheet to be interlocked at middle of the 1200x600mm panel to form grids of 600x600mm and wall angle of size 24x24x0.3mm and laying false ceiling tiles of approved texture in the grid including, required, cutting/making, opening for services like diffusers, grills, light fittings, fixtures, smoke detectors etc. Main "T" runners to be suspended from ceiling using GI slotted cleats of size 27x37x25x1.6 mm fixed to ceiling with 12.5 mm dia and 50mm long dash fasteners, 4mm GI adjustable rods with galvanised butterfly level clips of size 85 x 30 x 0.8 mm spaced at 1200mm center to center along main T, bottom exposed width of 24mm of all T-sections shall be pre-painted with polyester paint, all complete for all heights as per specifications drawings and as directed by Engineer-in-Charge. 9 mm thick square edge PVC Laminated Gypsum Tile of size 600x600 mm, made of Gypsum plasterboard, manufactured from natural gypsum as per IS 2095 part I and laminated with white 0.16 mm thick fire retardant PVC film on the face side and 12 micron metalized polyester on the back side with all edges sealed with the face side PVC film which goes around and wraps the edges and is bonded to the edges and the back side metalized polyester film so as to make the tile a completely sealed unit. The tiles should have Thermal Conductivity k = 0.24 w/m k, Colour white, Fire performance Class 0/Class1 (BS 476 Part 6&7) in module size of 600 x 600 x 9 mm Make: ARMGYP SAND (ARMSTRONG)/ Knauff- White Sand

Providing and fixing Double Leaf Door (Clean Room Doors): Double leaf Door fit into the wall. Shutter sheet thickness will be 0.8mm and frame will be 1.2mm thick made up of GPSP GI sheet with epoxy polyester powder coating. Leaf thickness will be 44mm and infill will be PUF with density 40±2 Kg/m33. Door bottom seal shall be provided. Double Leaf Door Accessories: 06 No. SS Roll bearing Hinges, 01 No. Door Closer, 02 No. SS D Handle Back-to-back, 02 No. Double glazed view panel of 450*600 mm with 5 mm thick toughened glass, 02 No. Drop Seal, 01 No. Lock and 02 No. Kick plate Door Size: 1550 x 2100 mm

Providing and fixing Single Leaf Door (Clean Room Doors): Single leaf Door fit into the wall. Shutter sheet thickness will be 0.8mm and frame will be 1.2mm thick made up of GPSP GI sheet with epoxy polyester powder coating. Leaf thickness will be 44mm and infill will be PUF with density 40±2 Kg/m33. Door bottom seal shall be provided. Single Leaf Door Accessories: 03 No. SS Roll bearing Hinges, 01 No. Door Closer, 01 No. SS D Handle Back-to-back, 01 No. Double glazed view panel of 450*600 mm with 5 mm thick toughened glass, 01 No. Drop Seal, 01 No. Lock and 01 No. Kick plate Door Size: 1050 x 2100 mm

15 mm cement plaster on rough side of single or half brick wall of mix: 1:4 (1 cement: 4 M sand)

Providing and applying white cement based putty of average thickness 1 mm, of approved brand and manufacturer, over the plastered wall surface to prepare the surface even and smooth complete, including scaffolding at all heights.

Applying priming coats with primer of approved brand and manufacture, having low VOC (Volatile Organic Compound) content including scaffolding at all heights. With water thinnable cement primer on wall surface having VOC content less than 50 grams/ litre. Make: asian or its equivalent

Wall painting with premium acrylic emulsion paint of interior grade, having VOC (Volatile Organic ompound ) content less than 50 grams/ litre of approved brand and manufacture, including applying additional coats wherever required to achieve even shade and colour including scaffolding at all heights Two Coats Recommended brand: Asian / Nerolac / Berger / Dulux

Painting with synthetic enamel paint of approved brand and manufacture of required colour to give an even shade : Two or more coats on new work over an under coat of suitable shade with ordinary paint of approved brand and manufacture. Make: asian - apcolite gloss enamel or Nerolac – synthetic enamel or Dulux - Gloss enamel

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