CONSTRUCTION OF BIG SIZE BRONZE STATUE SITTING ON A HORSE TO DHEERAN CHINNAMALAI IN DHEERAN CHINNAMALAI MANIMANDAPAM CAMPUS AT ODANILAI IN ERODE DISTRICT

Amount

Earth work excavation for foundation by manual means for Isolated, Combined and Other type foundations in all soils and sub-soils and to full depth as may be directed except in rock requiring blasting inclusive of shoring shuttering, bailing out water wherever necessary and depositing the surplus earth within the compound in places shown by the departmental officers with an initial lead of 10 mts and initial lift of 2.00mts. and clearing and levelling the site, etc., complete complying with standard specification and as directed by the departmental officers.

Cement Concrete 1:5:10 (One Cement, Five M-sand and Ten hard broken stone jelly) using 40 mm gauge hard broken granite stone jelly for foundation including dewatering wherever necessary and laid in layers of not more than 15 cm thick well rammed, consolidated and including curing etc. complete complying with standard specification and as directed by the departmental officers -Mixing by mechanical means .

Supplying and erecting steel centering including necessary supports for plane surfaces for Reinforced Cement Concrete works such as vertical slab, side slabs of boxing, vertical drops, facia, vertical wall, etc. using mild steel sheets of size 1200cm x 60cm and 10 BG stiffened with welded mild steel angles of size 40mm x 40mm x 5 mm for boarding, laid with silver oak joists of size 10cm x 5cm & 7.5cm x 5cm as support runner, Top Horizontal stiffener spaced at about 60cm to 90cm centre to centre or at suitable intervals. MS Channel Section (ISMC 100) shall be provided as a vertical upport @1.20m C/C and with Lateral support of Steel Adjustable Telescopic Props of Size 2m x 2m (expandable upto 3.60m) & steel pipes of 20mm dia @ required level/spacing etc. complete complying with standard specifcation and as directed by the departmental officers. (Payment for centering shall be given after the concrete is laid)

Supplying and erecting centering for plane surfaces such as RCC Floor Slab, Roof Slab, Loft, Landing Slabs, etc with necessary supports and strutting upto 3.60m height in all floors with all cross bracings using MS Sheets made of 10 gauge thick welded with MS angle of Size 25mm x 25mm x 3mm for boarding laid over steel adjustable span of size 2m x 2m (expandable upto 3.60m) and supported by Steel Adjustable Telescopic Props of Size 2m x 2m (expandable upto 3.60m) made with outer steel pipe with dia 50mm (3.60mm thick) and inner steel pipe with dia 40mm (2.90mm thick) , etc complete complying with standard specifications. Steel adjustable span and Steel Adjustable telescopic props shall be provided as directed by the departmental Officers. (Payment for centering shall be given after the concrete is laid).

Providing and laying in position, standardised concrete Mix M-20 Grade by insitu machine mix concrete adopting weighing batch method in accordance with IS 456 using 20mm and down graded hard broken granite stone jelly for all RCC items of works with minimum cement content of 325 kg/m3 and maximum water cement ratio of 0.55, including admixture (plasticiser / super plasticiser) in recommended proportions as per IS:9103 to accelerate, retard setting of concrete, improve workability without inspiring strength and durability with about (5 Cu.m) 7730 kg. of 20mm machine crushed stone jelly and with about (3.3 Cu.m) 5156 kg. of 10-12mm machine crushed stone jelly and with about (4.79 cu.m) 7670 kg. of crushed stone sand, but excluding cost of reinforcement grill and fabricating charges, centering and shuttering and also including laying,vibrating with mechanical vibrators, finishing, curing, etc. and providing fixtures like fan clamps in the RCC floor/ roof slabs wherever necessary without claiming extra, etc.,complete complying with standard specification and as directed by the departmental officers. The coarse and fine aggregates to be used should comply with the requirements of IS standards. (No separate payment will be made by the Department for the excess usage of materials).

For foundation and basement

For Ground floor

Supplying, fabricating and placing in position Mild Steel / Ribbed Tor Steel reinforcement grills of all variety like HYSD/CTD/TMTand all grade like Fe 500, Fe550D, Fe 500 D etc., for all RCC works as per design given including cost of steel reinforcement and G.I. binding wire, wastage etc. complete complying with standard specification and as directed by the departmental officers.(Contractor has to make his own arrangements for the supply of steel reinforcement and binding wire)

For foundation and basement

For Ground floor

Brick work in Cement Mortar 1:5 (one Cement and Five M-Sand) using best quality Fly ash Brick of size 230x110x70mm with class designation of 7.5 conforming to IS 13757-1993 or IS 12894-2002 for foundation and basement including Cost of Mortar Plasticizer, curing, etc., complete complying with standard specification and as directed by the departmental officers. Brickwork shall be done as per IS 2212-1991 adopting English Bond generally. other type of bond shall be done as directed by the Executive Engineer in charge.(foundation and basement )

Plastering with Cement Mortar 1:5 (One cement and Five Plastering sand), 12mm thick in all floors including mortar plasticizer at 200ml per 50Kg of cement used, curing etc. complete complying with standard specification and as directed by the departmental officers.

Cement Concrete 1:5:10 (One cement, Five M-sand and Ten hard broken stone jelly) using 40 mm gauge hard broken jelly for flooring including laying, consolidating, finishing, rendering the top surface rough to receive the floor, curing, etc. complete complying with standard specification and as directed by the departmental officers. (The rate is inclusive of necessary planking for panelling wherever necessary and as directed by the departmental officers - Mixing by mechanical means

Supplying and filling 6 mm guauge HBGS stone jelly for dispersion trench including loading conveying and unloading and as directed by the departmental officers etc. complete complying with standard specification.

Supplying and laying of Rubber moulded Paver Block Stone 83mm thick. Over a base layer of crushed stone sandfilling incl. Cost of materials laying and Labour charges etc.,complete complying with the standard specification and as directed by the departmental officers.

Supply and filling in foundation and basement with Gravel in layers of not more than 15cm.thick well rammed watered and compacted with surface vibrator, watered and consolidated etc. complete complying with standard specification and as directed by the departmental officers.

Paving the floor with best approved quality fine polished Granite Stone Slabs of Granite slabs (Super fine polished with machine cut edges) of sizes 4'x2' and above 18mm to 20mm thick Sinthetic Grey, Paradise and (Similar varieties) and Variety with machine cut edges laid over a cement mortar bed of 20mm thick using cement mortar 1:3 (One cement and three crushed stone sand) with required Cement Slurry and Mortar Plasticizer and laid in true right angles with minimum possible width of joints and pointing the joints with white cement mixed with mathcing colouring pigments etc., complete complying with standard speicification and as directed by the departmental officers.(The granite stone slabs and other materials to be used shall be got approved by the Executive Engineer concerned before use on work)

Painting the wall two coats with approved weather proof Exterior Emulsion paint over one primer coat on cement plastered wall surface ect., complete complying with standard specification and as directed by the departmental officers.

Painting new iron works such as steel doors, windows, ventilators, window bars, balustrades etc., with two coats of best approved first quality and colour of synthetic enamel paint over the existing red oxide priming coat in all floors excluding cost of priming coat etc., complete complying with standard specification and as directed by the departmental officers. (The make, quality and colour of paint should be got approved by the Executive Engineer before use on works.)

Supplying and filling in foundation, basement, etc with filling M-sand in layers of not more than 15 cm thick well watered, rammed and consolidated etc. complete complying with standard specification and as directed by the departmental officers.

Manufacturing, Supplying and Fixing of Stainless Steel Hand rails for staircase using 50mm dia 304L Grade Stainless Steel pipe of 1.60mm thick at required locations to a height of 900mm from finished floor level welded to 38mm dia Stainless Steel pipe post of 1.00mm thick as vertical at 900mm centre with 2 Nos. of 25mm dia intermediate horizontal stainless steel pipe of 1.60mm thick in between. The vertical pipe has to be welded to the 100 X 100 X 6mm MS base plate encased in the base concrete. The rate is inclusive of the charges for cutting, bending, welding, grinding, polishing, conveyance, electrical charges, etc. complete

Making and installation of Dheeran Chinnamalai to be installed at Erode, Tamil Nadu.Metal : Bronze ie., alloy of copper, lead, tin, zinc traditional mixture suitable for making bronze sculpture, metal casting : lost was method (hollow castings), specimen model should be made as per the approved photo or miniature approved of size 10'3" x 2'3" x 12'. On approval of the statue the making should proceed on this approved model in plaster of paris (POP). The replica model in POP will be as the master model.This model will be segmented proportionately into various pieces according to the bronze casting methods for metal moulding & casting process. Now the negative mould from the positive POP cast for inlaying honey bee was sheets on the negative impression moulds should be prepared.On top of the wax inlay cover the mould creating a sandwich mould (wax in between two layers of mould, gateway or runners are fixed to the moulds). These moulds are left to dry to be absolutely free from moisture and degasing. Then these moulds are lift in a kiln & heated to de-wax the moulds. ' After fully de-waxing the molten bronze from the HSD furnace at a temperature of 1100-12000oC is carefully poured into the gateways and runners till the moulds are full and the same applies to all the moulds.After setting periode of 8 hours the bronze casted moulds are removed and cleaned by pressure water wash, removing runners, gateways and any excess flow of metal on the surface. All the segmented pieces are properly assembled together into one full statue by power gas welding and Tig welding using organ gas with brass rods. This full fused statue is grinded & surfaced, removing the welded joints & matching to the statue surface is done.Next polyester or silicone paste is applied to give protective covering to the statue. After this Nitro Cellulose or Zinc chromate fine coating is given for proper fixing after drying the primer filler base coat is applied on the statue. Finally a coat of polyurethane paint or synthetic paint is applied.The following day the finishing work is provided with the final coat of Metallic Gold Polyurethane or Synthetic paint finishing on the statue in full & final completion of the work.

Supplying and fixing Mild Steel grills for windows, ventilators etc.,complete complying with standard specifications and as directed by the departmental officers(Ladders)

sun construction (BID ID -1521046)

Kurnchi Construction (BID ID -1521070)