Preparation of IBR grade Boiler T-5055, T-5056, T- 6711, T-6569 and T-10063 for annual inspection Supply and replacement of worn out spares of Boilers and cleaning of flue gas duct and chimney for a period of 12 months

Amount

Cleaning of flue gas & water sides of fire tubes, furnace, level gauge sub header and Mobrey column with wire brush. Boiler No.T-6711 & T 6569 capacity of 4 TPH

Overhauling / Replacing of Boiler mountings & accessories which includes FCV, BDV, Steam isolation valves and gauge cock assemblies. Boiler No.T-6711 & T 6569 capacity of 4 TPH

Refractory line repair and patching the refractory lining in furnace and fire boxes Boiler No.T-6711 & T 6569 capacity of 4 TPH

Preparatory work for Hydro test on boiler which includes replacement of gaskets of manhole & mudhole covers and connecting of Hydrotest pump Boiler No.T-6711 & T 6569 capacity of 4 TPH.

Removing of flanges, cleaning & re-fixing with new ‘O’ ring of oil electrical and steam heater coil Boiler No.T-6711 & T 6569 capacity of 4 TPH

Paying of Inspection fee, Transportation / Co-ordination with Senior Asst Director of Boilers, Cuddalore for getting approval and renewal of license. (Inspection fee for T- 6711& T-6569 Rs.4000/- each and service charge Rs. 150/- each)

Lining up of boiler after inspection of boiler by Senior Asst Director of Boilers which includes Removing of dummies & refixing of Svs, closing of fire doors and re fixing of burner unit.Boiler No.T-6711 & T 6569 capacity of 4 TPH

Removing of existing worn-out feed water pumps, and Procurement, Supply & Erection installation & alignment with existing motor of new bare KSB make Feed water pump of model KSB- MOVI 32/5 (HWD), Hot Water Design, Flow rate-12 Cu Mtr/Hr, Head-107 Mtr.RPM-2900 as per technical specification

Supply, Servicing and replacement of burner nozzle of Size M14, Spray angle 45, Max.Output : 300 Kg/hr.

Removal of worn-out one set of Reflex level gauges, Procurement, Supply with IBR certificate & Erection of new one set of Reflex level gauge by modifying fittings & flanges in the existing system.Boiler No.T-6711 & T 6569 capacity of 4 TPH

Cleaning of flue gas & water sides of fire tubes, furnace, level gauge sub header and Mobrey column with wire brush. Boiler No.T-10063 capacity of 10 TPH

Overhauling / Replacing of Boiler mountings & accessories which includes FCV, BDV, Steam isolation valves and gauge cock assemblies. Boiler No.T-10063 capacity of 10 TPH

Refractory line repair and patching the refractory lining in furnace and fire boxes Boiler No.T-10063 capacity of 10 TPH.

Preparatory work for Hydro test on boiler which includes replacement of gaskets of manhole & mudhole covers and connecting of Hydrotest pump Boiler No.T-10063 capacity of 10 TPH.

Removing of flanges, cleaning & re-fixing with new ‘gaskets of Oil Pre Heater unit Boiler No.T-10063 capacity of 10 TPH.

Paying of Inspection fee, Transportation / Co-ordination with Senior Asst Director of Boilers, Cuddalore for getting approval and renewal of license. (Inspection fee for T- 10063 Rs.5000/- and service charge Rs. 150/-)

Lining up of boiler after inspection of boiler by Senior Asst Director of Boilers which includes Removing of dummies & refixing of Svs, closing of fire doors and re fixing of burner unit Boiler No.T-10063 capacity of 10 TPH.

Supply, Servicing and replacement of burner nozzle of Size M14, Spray angle 45, Max.Output : 550 Kg/hr

Supply of 19mm Asbestos Rope and fixing in fire doors, pipe lines and accessories of boilers.

Joining sheet style 51, 3mm Metallic spitmaan-Champion

Cleaning of flue gas & water sides of fire tubes, furnace, level gauge sub header and Mobrey column with wire brush Boiler No.T-5055 & T 5056 capacity of 14 TPH

Overhauling / Replacing of Boiler mountings & accessories which includes FCV, BDV, Steam isolation valves and gauge cock assemblies Boiler No.T-5055 & T 5056 capacity of 14 TPH.

Refractory line repair and patching the refractory lining in furnace and fire boxes Boiler No.T-5055 & T 5056 capacity of 14 TPH.

Preparatory work for Hydro test on boiler which includes replacement of gaskets of manhole & mudhole covers and connecting of Hydrotest pump Boiler No.T-5055 & T 5056 capacity of 14 TPH.

Removing of flanges, cleaning & re-fixing with new gaskets of oil Pre heater unit Boiler No.T-5055 & T 5056 capacity of 14 TPH.

Paying of Inspection fee, Transportation / Co-ordination with Senior Asst Director of Boilers, Cuddalore for getting approval and renewal of license. (Inspection fee for T- 5055& T-5056 Rs.5800/-each and service charge Rs. 150/- each)

Lining up of boiler after inspection of boiler by Senior Asst Director of Boilers which includes Removing of dummies & refixing of Svs, closing of fire doors and re fixing of burner unit Boiler No.T-5055 & T 5056 capacity of 14 TPH.

Removing of existing worn-out feed water pumps and Procurement, Supply & Erection installation & alignment with existing motor of new bare KSB make Feed water pump of model KSB-WKL 40/8 (HWD)Hot Water Design, Flow rate-17.5 Cu Mtr /Hr, Head -144 Mtr.RPM-2900 as per technical specification.

Supply and replacement of Nozzle gun assembly with burnerlance of needle shut off, capnut, adaptor, needle rod with spring and guide.

Supply and replacement of burner nozzle of Size Orifice: 24 - E -3.00 Spray angle 54, Max.Output : 968 Kg/hr.

Cleaning and collection of carbon soot in flue gas duct and at the bottom of chimney.

Safe disposal of carbon soot & solid waste in gunny / polyethylene bags and cleaning of floor area of boiler house