87682 REPAIRS/ MAINTENANCE TO CENTRAL AC PLANT FOR EHB, MAGAZINE B AND C AND RAJALIKA AT ARAKKONAM UNDER GE(M) ARAKKONAM

Amount

SCHEDULE 'A' PART-I [ E/M WORKS]

Taking down the defective receprocating open type compressor from the central type Air conditioning plant by disconnecting suction and discharge valves after pumping down the system and other controls . Dismantling the compressor for overhauling, servicing, cleaning all the internal parts, check for damage / wear & Tear of any part & replace if requird / accessories as listed in schedule "A", Re- assembling the compressor in all respect , refixing the same in its original position & re connecting all disconneted lines including Pressure testing as per the OEM recommendation / Specification & commissioning for proper function of all instruments like pressure gauge , pressure switches , solienoid valve, expansion valve etc. Replace if required. as specified and as directed of following Capacity

Central type AC plant of capacity 50TR / Make : blue Star Model : JS 43F-N50B at Engine holding Building.

Central type AC plant of capacity 45TR / Make: VOLTAS ,Model :- 5H60 at Auditorium

Note for item No 2.01 and 2.02 :- i).Unserviceable parts / accessories required to be replaced will be measured and paid for under relevent Items as supply only. ii). Unserviceable parts /accessories listed here-in-after will be repalced only after the approval of Engineer-in Charge . iii). Labour charges for removing unserviceable parts / accesories and replacement with new one shall be deemed to be included in the unit rate. iv). Any minor spares / parts /accessories not covered in the Scedule "A" Part but required for completion of job shall be provided by the contractor and the rate quoted shall be deemed to have been inclusive of such items. v) Leak test, gas &oil charging shall be measured under relevent items., (vi) Renewal of control wiring in the system/panel,deemed to include rate, copper cable will be measured under relevent Items..

Material & Labour for gas charging by vacuumising complete system of central Type Air-conditioning plant with double stage vaccum pump of (-) 2 Kg/cm2 vaccum pressure after repairs to compressor or Repair in Refrigeration System, Charging the Dry nitrogen gas & hold up to 24 hrs and rectifing the leakage if any by replacing the "O" ring & Gland packing of service valve including Top up the compressor oil and charging the Gas all as specified below, instructed & directed by Engineer-in-charge. Note :- Once the Gas charged in it, it should hold the in the system minimum six months if any gas leaked from the system the contractor has to charge the gas upto required level on free of cost No extra cost on this account shall be claimed Note : compressor oil and R22 gas shall be measured and paid separately for relevant item as supply only.

Central type AC plant of capacity 50TR at Engine holding Building.

Central type AC plant of capacity 45TR at Auditorium Building.

Material & Labour for Servicing of oil pump including supply and replacing all un-serviceable parts of following compressor

Central AC Plant of Capacity -45 TR at Auditorium

Central Plant of Capacity -50 TR at Engine Holding Bay

Material & Labour for Descaling the shell and tube condenser by circulating descaling chemical through cooling tower re-circulating pump set up to 2 to 3 hours and open the end cover of condenser and manually cleaned the inner tubes with nylon brush until complete scale to be removed and flush out with fresh water. Reconnecting the condenser end cover by replacing rubber gasket, bolts, nuts and including cleaning of cooling tower,make up water tank etc as required commissioning in all respect for the followings:- (Note: Descaling shall be done once in every 6 month)

Central type AC plant of capactiy 50 TR at Engine holding Building.

Central type AC plant of capactiy 45 TR at Auditorium Building.

All as per item no. 4 here in before but chiller of following capacity.

Central type AC plant of capactiy 50 TR at Engine holding Building.

Central type AC plant of capactiy 45TR at Auditorium Building.

Material & Labour for Dismantling unserviceable Butterfly valves any type 100 mm bore dia supply and fix new valve 100 mm bore dia , butterfly type , including replacement of bolts , nuts , washers and rubber gaskets all as directed. Make: LP/leader/kirloser/Sant.

Material & Labour for Dismantling unserviceable Butterfly valves any type 150 mm bore dia supply and fix new valve 150 mm bore dia , butterfly type , including replacement of bolts , nuts , washers and rubber gaskets all as directed.

Material & Labour for Dismantling unserviceable NRV 100 mm bore dia supply and fix new valve 100 mm bore dia , butterfly type , including replacement of bolts , nuts , washers and rubber gaskets all as directed.

Taking down the existing corroded MS pipe of 100mm dia condenser water recirculating pipe line and S & F including welding in its original position 100 mm dia MS pipe line medium grade including all specials/Joints and taking down old corroded pipe all as specified and directed.

Taking down the existing corroded MS pipe of 150mm dia condenser water recirculating pipe line and S & F including welding in its original position MS pipe medium grade 150mm.

S & F MS flange including Bolts ,Nuts, gasket etc and taking down old corroded of following size

150 mm dia

100 mm dia

Material & Labour for Dismantling unserviceable water strainer any type up to 150 mm bore dia supply and fix new water strainer up to 150 mm bore dia , both flanged "U" type and suitable for existing location butterfly type , including replacement of bolts , nuts , washers and rubber gaskets.

Material & Labour for dismantling unserviceable / worntout "V" belts any type / model , supply and fix new "V" Belt of following specification and testing . Make :- FENNER / DUNLOP / V GRIP

a) V- Belt of size C-127

b) V- Belt of size C-122

c) V- Belt of size A-82

d) V- Belt of size A-57

e) V- Belt of size B--93

f) V- Belt of size B--74

Taking down the centrifugal pump set,12 to 15 HP , 3 phase, 415 volts, 50 Hz ( condenser & Chilled water re-circulating pump set) for servicing /overhauling by replacing Bush & bearings, gland packing , studs, gasket etc including machining work to shaft reassembled the pump set, painted with two coats of synthetic enamel paint including erecting testing and commissioning complete all as specified and directed.

All as per item No 19 herein before but of capacity 10 HP/ 7.5 HP

All as per item No 19 herein before but of capacity 5 HP/ 3HP

Material & Labour for taking down unserviceable electrical contactors / relays /Starter / disconnectors/ Timer / fuse unit , any type /capacity / model from electrical control panels including supply and fix of following specifications all as specified and as directed :-

Contactor set for 3 Pole with 1NO+1NC, 415 V of capacity AC3, 110 Amps with 415 Volt coil, Type AC-3 as existing . Make:- BCH/ L&T /Siemens.

Contactor Set for 3 pole contactor AC3 ,70 Amps as existing. Make: BCH/ L&T /Siemens.

Contactor Set for 3 pole contactor AC3, 63 Amps as existing. Make: BCH/ L&T /Siemens.

Contactor Set for 3 pole contactor AC3, 32 Amps as existing. Make: BCH/ L&T /Siemens.

Contactor Set for 3 pole contactor AC3, 16 Amps as existing . Make: BCH/ L&T /Siemens.

Over load relay (direct mounting) of Range 13.2-20Amps Make: BCH, Cat Part No MC305ANA3L or equiva of L&T/Siemens.

DOL Starter of capacity 12.5 HP Make: BCH/ L&T /Siemens.

DOL Starter of capacity 10 HP Make: BCH/ L&T /Siemens.

DOL Starter of capacity 7.5 HP Make: BCH/ L&T /Siemens.

DOL Starter of capacity 5 HP Make: BCH/ L&T /Siemens.

DOL Starter of capacity 3 HP Make: BCH/ L&T /Siemens.

Taking down the existing unserviceable MCCB from the panel Supply and fix new MCCB, adjustable thermal magnetic type of following capacity/specification ,415V, 50 Hz, with extended terminal & spreader link. Make : Legrand / L & T/ Siemens/ ABB/ Schneider

MCCB 4 pole, 25 KA 32 Amp

MCCB 4 pole, 25 KA 63 Amp

MCCB 4 pole, 25 KA 125 Amp

MCCB 4 pole, 25 KA, 160Amp

MCCB 4 pole, 35 KA, 250 Amp

MCCB 4 pole, 35 KA, 400 Amp

Material & Labour for dismantling and removing the unserviceable thrust bearings from the Air handling Units of the central type A/C plants and repalcing with new Thrust bearing No:- 6306 of same type / model , assembling back , reinstalling, connecting and testing all as specified and as directed.

Material & Labour for Servicing of following Air Handling Units ( AHU's ) with humidification pumps of central type A/ C by cleaning air filters , fire dampers , blowers , spray nozzles , condensate water tray , greasing of blower bearing / blower motor , tightening all bolts, nuts and testing for proper functioning all as specified and as directed.(Note :- AHU servicing shall be done once in every 3 month)

AHU Model AHU-9 CWC /6R/130 , 15000 Cfm with electric motor 10 HP. Location :- Auditorium

AHU Model AHU-3 with chilled water cooling coil , model CWC /32 / 4R / 130 , 3600 Cfm with electric motor. Location :- Engine holding bay

Supply & Replace the MS lov - joy (Male & Female) coupling complete with star rubber disc as per sample for condenser recirculating pump & chilled water pump

Supply & Replace the star rubber disc for lov - joy as per sample for condenser recirculating pump & chilled water pump

Taking down the condenser water recirculating pumpset along with MS frame from the existing foundation. M&L for fabricate MS frame of same size including welding and fixing and incl connecting inlet & Outlet , connections etc and necessary civil work for smooth funtioning.

Supply and replace Pilot control valve. Make : sporlon or equivalent as approved by GE

Supply and fix Expansion valve for following capacity plant

50 TR central AC plant. Make:- Danfoss

45 TR central AC plant. Make:- Danfoss

12.5 TR central AC plant. Make:- Danfoss

Supply only following spares parts for compressor for AC Plant

Supply only gasket set of compressor 45 TR/50 TR AC Plant

Supply only shaft seal assembly of compressor 45TR/50 TR Plant

Supply and replace compound gauge made of stailess steel body. Make : Waaree/ scitific/ fibeig

Supply and replace pressure gauge/Temperature guage made of stailess steel body. Make : Waaree/ scitific/ fibeig

Note:-Labour charge for fixing items/Spares in item No:31.01 and 31.02 above is deemed to be included in the quoted rate of item No:2 here-in-before.

Supply only Compressor oil (Sheetal-68)

Supply only Refrigerants gas R-22

Note for item no 32 & 33:- Labour charge is deemed to be included in the quoted rate of item No:3 here-in-before.

Supply only single phase preventer 415 V,3Ph. Make : Minilec, Model : VSP-3 415 Volt AC, 3 Phase, 50 Hz/L&T/Siemens.

Supply & Replace HP /LP pressure cutout switch (Dual Pressure)

Supply & Replace HP pressure switch

Supply & Replace Oil pressure cutout switch

Supply & Replace water pressure cutout switch

Supply & Replace LP pressure switch

Supply & replace temperature sensor for water entering & leaving from condenser / chiller A/C plant . Make ;- Blue star.

Supply and replacement of new Fan Blade assembly from the existing cooling tower capacity 100 TR of the central type AC plant all as specified and as directed by Engr-in-Charges Make :- Delta

Supply and replacement of sprinkler assembly from the existing cooling tower capacity 100 TR of the central type AC plant all as specified and as directed by Engr-in-Charges Make :- Delta

Supply and replacement of PVC fills from the existing cooling tower capacity 100 TR of the central type AC plant all as specified and as directed by Engr-in-Charges Make :- Delta

Supply and replacement of PVC Branch Pipes & Drift Eliminators from the existing cooling tower capacity 100 TR of the central type AC plant all as specified and as directed by Engr-in-Charges Make :- Delta

Supply and replacement of GI Hardware from the existing cooling tower capacity 100 TR of the central type AC plant all as specified and as directed by Engr-in-Charges Make :- Delta

Supply and replacement of PVC mesh for cooling tower complete all as specified and directed.

Material and labour including fabrication MS Hand rails, supporting structure, etc fabricated from structural steel sections including nuts, bolts, washers,welding, bending cold or hot,drilling holes for bolts, in any shape or size as indicated or directed and inclusive of one primer coat, one under coat and one finishing coat of paint including embeding in concrete and screwing etc all as specified and as directed.

Material and labour for taking down the burnout / defective scroll type compressor from 12.5 TR unit and replace the factory made compressor, testing and commissioning complete all as specified and directed. Note :- (i) Leak test , Vacuuming & Refrigerant gas shall be measured separately under relavant items. (ii) compressor under six month warranty contractor responsible

Material and Labour for carry out the leak test complete system of central AC Plant 12.5TR by charging the dry nitrogen gas & hold up to 24 hrs and rectifying the leakage if any by bracing / welding / replacing the 'Ö' ring etc and Vacuumising complete system of Air-conditioning plant with double stage vaccum pump of (-) 2 Kg/cm sq vaccum pressure after repairs to line / replacement of compressor or Repair in Refrigeration System, including charging the refrigerant Gas upto desired pressure all as specified & directed. Note :- i) Once the Gas charged in it, it should hold in the system for minimum six months if any gas leaked from the system the contractor has to charge the gas upto required level on free of cost and No extra cost on this account shall be claimed. ii) Refrigerant gas shall be measured and paid separately under relevant item as supply only. iii) Labour charge for replacement of refrigerant gas is deemed to be included in the quoted rate. iv) leakage test on each complete unit shall be measured separately.

Material & Labour for Servicing and cleaning of following Air Handling Units ( AHU's ) incl humidification pumps of central type A/ C including taking down and cleaning of air filters by castic soda and flushing with water and refixing in original position and cleaning of fire dampers , blowers , spray nozzles , condensate water tray including greasing of blower bearing / blower motor , tightening belt, all bolts, nuts and testing for proper functioning all as specified and as directed. Note :- (i) Servicing of AHU to be carried out once in the entire contract period and Each job will be measured and paid separately. (ii) Spares required for replacement if any shall be measured and paid separately under relevant items as supply and fixing. (iii) Servicing of AHU shall be done one in every 3 month)

(a) AHU at Magazine B&C

M& L for taking down the unserviceable motor and dismantling including taking out damaged/burnt out winding from motor, cleaning the slots with CTC and rewinding the same with new super enamelled copper winding wire of existing gauge and turns, oiling and greasing assembling and installing back into position for making motor fully functional and testing for satisfactory running complete of following capacity

Supply and fix control panel with display and all connected items as per the existing type for the following capacity AC plant

Central AC Plant of capacity 50 TR at Auditorium, Make : Blue star

Central AC Plant of capacity 12.5 TR at Magazine B &C, Make : Blue star

Material & Labour for MS Pipe of any cleaning with wire brush one coat of metal primer and two coat of oil paint complete all as specified and directed.

KRISHNA ENTERPRISES

C SRINIVASAN