Repair and maint of 11 KV HT cable RMU LT Panel and maint of Electrical breakdown incl fault detection localisation and rectification in HT LT underground network at Arjan Vihar New Pratap Chowk Pratap Chowk ASSU AHPU RRRC APETA and adjoining area o

Amount

Excavation in trenches not exc. 1.5 m wide and not exc 1.5 mtr deep in soft/loose soil for laying / taking up/ taking down of cables and getting out and levelling of bottom suface to required level all as specified and directed by Engineer- in- Charge.

Returning filling in,. Including spreading, levelling,. Watering and well ramming soil in layers not exceeding 25 cm thick all as specified and directed.

Removing excavated material (ie soil) from site to a distance n. exc 50 mtrs away and depositing where directed at a level n. exc. 1.5 mtr above the starting point all as specified and directed by Engineer-in-Charge.

Material and labour for river washed and screened, dry sand for filling in trenches below and around underground cables for cushioning of cables etc, complete all as specified. Note : Measurement shall be taken after punning down.

S&F sub class B bricks having minimum compressive strength 75 Kg/ Sqcm laid in trenches for cable protection etc complete all as directed by Engineer-in-Charge.

All as per srl item No 5 here-in-before but using old bricks obtained under srl item No1 here in before.

Supplying and laying un-reinforced precast concrete cable cover, class HV, type 1, flat size 300mmx 180mm x 40mm.

All as per srl item No 7 here-in-before but using old un-reinforced precast concrete cable cove obtained under srl item No 1

Supply, laying, jointing, testing and commissioning in replacment LT underground cables 1100 volts grade, PVC insulated XLPE and PVC sheathed, heavy duty armoured, with multistranded aluminium conductors, IS-1554 marked, laid in trenches complete all as specified and directed. Cables of the following sizes:- Note Excavation, earth work ,cable protection , sand fillings , cable joint shall be measured and paid separately.

16 Sqmm 4 core

25 Sqmm 4 core

35 Sq mm 3.5 core.

50 Sq mm 3.5 core.

70 Sqmm 3.5 core

95 Sqmm 3.5 core

120 Sqmm 3.5 core

185 Sqmm 3.5 core

240 Sqmm 3.5 core

300 Sqmm 3.5 core

Supplying, laying, jointing testing and connecting in replacement XLPE insulated, screened, PVC bedded, galvanised steel strip or wire armoured, electric power cable (heavy duty) with multistranded aluminum conductors, 11 KV grade, IS 7098 marked, suitable for HT 11 KV(E) system, laid in trenches fixed to pole, including jointing & testing complete all as specified and directed of following sizes Note :- Excavation, earth work ,cable protection , sand fillings , cable joint shall be measured and paid separately.

95 sqmm 3 core.

120 sqmm 3 core.

185 sqmm 3 core

240 sqmm 3 core

300 sqmm 3 core

Testing the cables with high voltage DC testing machine and locating the fault in the cables by fault locating machine to pin point exact position of fault, disconnecting faulty 11 KV HT cables of different sizes from both ends, removal of Fault, Re-connections and testing of cables after removal of fault complete all as specified and directed. Note: (a) 11 KV HT cable & joints shall be measured and paid for seperately under respective items of schedule. (b) Retrieved old serviceable cable cover/bricks will be laid in trenches for cable protection. If extra PCC cover/bricks and sand required at site shall be measured and paid separately under respective items of BOQs. (c) Excavation and earth work will be measured and paid for seperately under respective items of schedule.

All as per item Ser No 11above but 1100 Volt LT cables

Taking out faulty underground 1100 Volt LT cable of different sizes by excavation and removing bricks of any size and relaying in the same trenches or re routing after rectification of fault or replacing faulty portion of cable with new cable and removing of surplus soil and using new bricks as required. Note: (a) 1100 Volt LT cable & joints shall be measured and paid for seperately under respective items of schedule. (b) Retrieved old serviceable bricks will be laid in trenches for cable protection. If extra bricks and sand required at site shall be measured and paid separately under respective items of BOQs. (c) Excavation and earth work will be measured and paid for seperately under respective items of schedule.

All as per item Ser No 13 above but 11000 Volt HT cables.

Material and labour disconnecting faulty /burnt end or portion of cable by removing the cable from loop including necessary excavation & earth work , suitable size of thimble LT tap , relaying and reconnecting the cable by removing faulty/burnt portion of cable and preparing fresh terminals for 25 Sqmm 3.5/4 core to 240 Sqmm 3.5 core of LT cable to LT Panel/pole/main switch complete all as directed.

Supply, fixing and testing LT straight through joint heat shrinkable type with jointing kit suitable for cable PVC/XLPE insulated armoured heavy duty aluminium conductor 1100 Volts grade complete all as directed for the following sizes :-

16-50 Sqmm x 3.5 core/ 4 core

70-150 Sqmm x 3.5 core

185 -240 Sqmm x 3.5 core

Supply and fix Cable jointing kit for 11 KV (Earthed) grade cable for indoor termination heat shrink type joint complete with jointing material and accessories suitable for 3 core XLPE armoured aluminium conductor cable of following size :-

95 Sqmm 3 core.

120 Sqmm to 185 Sqmm, 3 core.

240 Sqmm to 300 Sqmm 3 core

Supply and fix Cable jointing kit for 11 KV (Earthed) grade cable for outdoor termination heat shrink type joint complete with jointing material and accessories suitable for 3 core XLPE armoured aluminium conductor cable of following size :-

95 Sqmm 3 core.

120 Sqmm to 185 Sqmm, 3 core.

240 Sqmm to 300 Sqmm, 3 core.

Supplying, laying, jointing testing and connecting in replacement HT cable, 11000 volts (E) grade, with Aluminum conductor of size 1000 Sqmm, single core, XLPE insulated, PVC sheathed, screened, Armoured with GI strip(Earthed), screened by a layer of extruded semi conducting cross linkable compound, copper tape, cross laid up with prefiller complete all as specified and directed.

Supply and fix Cable jointing kit for 11 KV (Earthed) grade cable for straight through heat shrink type joint complete with jointing material and accessories suitable for 3 core XLPE armoured aluminium conductor cable of following size :-

95 Sqmm 3 core.

120 Sqmm to 185 Sqmm, 3 core.

240 Sqmm to 300 Sqmm 3 core

Boring of hole under road/pavement/hard standing or any other situation by mannual means and including GI pipe 100 mm bore (medium grade) and making good both ends all specified and directed

Supply and lay GI pipe light grade in replacement as cable protection laid on trench/floor, fixed on pole/wall etc of following sizes all as specified of size:- 100 mm dia

All as per item No 22 above but of size 80 mm dia

All as per item No 22 above but of size 50 mm dia

Supply and laying as replacement in sub station fixing 3.3 KV to 11 KV insulating mat of size 5mtr x 1 mtr x 2.5 mm thick specification as per IS-15652 2006

Supplying , installation, testing and commissioning of 11 KV, 630 Amps having short circuit capacity 20kA/3-sec, Outdoor (IP54), RMU (Ring main unit) 3-way ( 02 No Incomer and 01 No Outgoing ) comprising of 02 Nos motorized operated Load Break Switch and 01 Nos 630 Amp Fixed-Type motorized spring-charging VCB electrolytic grade copper busbars all inside single, gas-filled, robotically welded stainless steel 304 (Non Ferrite Non Megnetic Grade) tank with min. thickness 3+0.5 mm, IP 67 Degree of Protection , internal-arc classified 20kA/1sec, on-site-repairable with site replacable bushing/coupling/mechanism, gas refilling etc. The enclosure shall have padlockable double-door access with anti-theft higes, fully covering the front facia and cable boxes to ensure fail-safe anti-theft protection. The unit alongwith Bus-connected, fixed-type Auxiliary transformer shall include the following along with all necessary accessories and fittings as required at site. Location : Mandir Marg sub stn ( for Taurash Enclave )

(A) 02 Nos. Incoming Load Break Switch module each consisting of following accessories :- (i) Each switching-unit is designed as a three position switch. This three function switch combines the functions of switch-disconnector and earthing switch. (ii) 11kV, 630A Load Break Switch with interlocked line-earthing scheme both short circuit current - 20kA/3-sec, Making Capacity - 50kAp -01 No (iii) Auxiliary contacts - 1NO + 1NC-01 No (iv) Spring-assisted snap-action motorized mechanism with un-inhibited operating shaft for emergency manual operation with integrated earthing switch -01 No (v) Cable terminals (site replacable Cable bushings situated not beyond 300mm from cable-cover to allow ease of access for installation/testing/replacement purposes) with double-door arrangement for enhanced safety (IP54+IP3X) interlocked to prevent access upto 11 KV , 300 Sqmm , 3 Core , XLPE AL cable termination in live-condition. Each Set of 03 (vi) Right angle boots (push on type)-Each Set of 03 (vii) Arc proof cable covers having cable entry from bottom , front with Interlocking mechanism including earth switch -01 No (viii) Capacitive voltage indication fixed type system as per IEC61243 with LED - 01 Set (ix) Fault Passage Indicator - It is to be provided for each incomer load break unit, FPI with LED/digital display to be added for detection of cable fault-01 No (x) ON, OFF, EARTH mechanical indication on the front mimic of the panel - 01 No

(B) 01 Nos. Outgoing VCB module each consisting of following accessories :- (i) Each function-unit consists of a vacuum-circuit breaker in combination with a three position-switch.The three-position-switch fulfills the operation of the disconnector-function and earthing function. (ii) 11kV, 630A Fixed-Type VCB module with series disconnector cum earthing switch of short circuit breaking current/withstand - 20kA/3-sec, Making Capacity - 50kAp- 01 No (iii) Aux. contacts - 1NO+1NC-01 No (iv) Stored-energy motorized high-endurance spring charging mechanism (M1+), with inbuilt spring-charging lever and mechanically latched ON/OFF push-buttons to allow handle-less and un-inhibited operation -01 No (v) Cable terminals (site replacable Cable bushings situated not beyond 300mm from cable-cover to allow ease of access for installation/testing/replacement purposes) with double-door arrangement for enhanced safety (IP54+IP3X) interlocked to prevent access upto 11 KV , 120 Sqmm , 3 Core, XLPE AL cable termination in live-condition. Each Set of 3 (vi) Right angle boots (push on type)-Each set of 3 (vii) 3O/C + 1E/F self powered numerical protection relay with Low and High set for Over current and Earth Fault. Relay should have facility to display the maximum loaded phase current also.Relay shall record minimum 5 fault records with time stamping. Relay shall be communicable with RS 485 Port on MODBUS Protocol-01 No

(viii) Associated ring-core cast-resin insulated CTs 50/1 Amp , 2.5 VA, 10P10 for protection for three outgoing and CTs 200 /1 Amp for one outgoing- Each Set of 3 (ix) Arc proof cable covers with self Interlocking mechanism with earth switch -01 No (x) Capacitive voltage indication fixed type system as per IEC61243 with LED -01 No (xi) Push button for breaker trip (xii) Shunt trip coil 24V DC - 01 (xiii) ON, OFF, TRIP mechanical indication on the front mimic of the panel - 01. (xiv) Emergency Trip Push Button - 01. (C) 01 No. Bus-connected, fixed-type Auxiliary transformer with floor-mounted compartment of matching height and depth, positioned along-side RMU to provide required aux. supply and metering consisting of following accessories :- (i) 1-Ph (11kV/rt3):230VAC, 500VA Auxiliary transformer-01 No (ii) 2x12 Volt DC battery-01 Set (iii) Battery charger-01 No (iv) HRC fuse-links for primary side isolation and AC/DC MCBs for secondary isolation-01 Set (v) Voltmeter & RYB LED Indications to confirm AC/DC supply availability-01 Set (vi) Anti-condensation space-heater-01 No (vii) CFL lamp for illumination and 3-pin socket with switch -01 No

(D) Additional equipment deliverd separately or mounted seperately :- (i) Operationg Handle for Manual Isolator/Disconnector/Earthing Operation-02 Nos (ii) Standard Manometer -01 No (iii) Operation and Maintenance Manual -01 No (iv) Installation & Commissioning Manual -01 No (v) Cable clamping provision (standard) -01No

Supplying , installation, testing and commissioning of 11 KV, 630 Amps having short circuit capacity 20kA/3-sec, Outdoor (IP54), RMU (Ring main unit) 4-way (01 No Incomer and 03 Nos Outgoing) comprising of 01 Nos motorized operated Load Break Switch and 03 Nos 630 Amp Fixed-Type motorized spring-charging VCB electrolytic grade copper busbars all inside single, gas-filled, robotically welded stainless steel 304 (Non Ferrite Non Megnetic Grade) tank with min. thickness 3+0.5 mm, IP 67 Degree of Protection , internal-arc classified 20kA/1sec, on-site-repairable with site replacable bushing/coupling/mechanism, gas refilling etc. The enclosure shall have padlockable double-door access with anti-theft higes, fully covering the front facia and cable boxes to ensure fail-safe anti-theft protection. The unit alongwith Bus-connected, fixed-type Auxiliary transformer shall include the following along with all necessary accessories and fittings as required at site. Location : Near Khaiber line sub station

(A) 01 Nos. Incoming Load Break Switch module each consisting of following accessories :- (i) Each switching-unit is designed as a three position switch. This three function switch combines the functions of switch-disconnector and earthing switch. (ii) 11kV, 630A Load Break Switch with interlocked line-earthing scheme both short circuit current - 20kA/3-sec, Making Capacity - 50kAp -01 No (iii) Auxiliary contacts - 1NO + 1NC-01 No (iv) Spring-assisted snap-action motorized mechanism with un-inhibited operating shaft for emergency manual operation with integrated earthing switch -01 No (v) Cable terminals (site replacable Cable bushings situated not beyond 300mm from cable-cover to allow ease of access for installation/testing/replacement purposes) with double-door arrangement for enhanced safety (IP54+IP3X) interlocked to prevent access upto 11 KV , 300 Sqmm , 3 Core , XLPE AL cable termination in live-condition. Each Set of 03 (vi) Right angle boots (push on type)-Each Set of 03 (vii) Arc proof cable covers having cable entry from bottom , front with Interlocking mechanism including earth switch -01 No (viii) Capacitive voltage indication fixed type system as per IEC61243 with LED - 01 Set (ix) Fault Passage Indicator - It is to be provided for each incomer load break unit, FPI with LED/digital display to be added for detection of cable fault-01 No (x) ON, OFF, EARTH mechanical indication on the front mimic of the panel - 01 No

(B) 03 Nos. Outgoing VCB module each consisting of following accessories :- (i) Each function-unit consists of a vacuum-circuit breaker in combination with a three position-switch.The three-position-switch fulfills the operation of the disconnector-function and earthing function. (ii) 11kV, 630A Fixed-Type VCB module with series disconnector cum earthing switch of short circuit breaking current/withstand - 20kA/3-sec, Making Capacity - 50kAp-03 No (iii) Aux. contacts - 1NO+1NC-01 No (iv) Stored-energy motorized high-endurance spring charging mechanism (M1+), with inbuilt spring-charging lever and mechanically latched ON/OFF push-buttons to allow handle-less and un-inhibited operation -01 No (v) Cable terminals (site replacable Cable bushings situated not beyond 300mm from cable-cover to allow ease of access for installation/testing/replacement purposes) with double-door arrangement for enhanced safety (IP54+IP3X) interlocked to prevent access upto 11 KV , 185 Sqmm , 3 Core, XLPE AL cable termination in live-condition. Each Set of 3 (vi) Right angle boots (push on type)-Each set of 3 (vii) 3O/C + 1E/F self powered numerical protection relay with Low and High set for Over current and Earth Fault. Relay should have facility to display the maximum loaded phase current also.Relay shall record minimum 5 fault records with time stamping. Relay shall be communicable with RS 485 Port on MODBUS Protocol-01 No

(viii) Associated ring-core cast-resin insulated CTs 50/1 Amp , 2.5 VA, 10P10 for protection for three outgoing and CTs 200 /1 Amp for one outgoing- Each Set of 3 (ix) Arc proof cable covers with self Interlocking mechanism with earth switch -01 No (x) Capacitive voltage indication fixed type system as per IEC61243 with LED -01 No (xi) Push button for breaker trip (xii) Shunt trip coil 24V DC - 01 (xiii) ON, OFF, TRIP mechanical indication on the front mimic of the panel - 01. (xiv) Emergency Trip Push Button - 01. (C) 01 No. Bus-connected, fixed-type Auxiliary transformer with floor-mounted compartment of matching height and depth, positioned along-side RMU to provide required aux. supply and metering consisting of following accessories :- (i) 1-Ph (11kV/rt3):230VAC, 500VA Auxiliary transformer-01 No (ii) 2x12 Volt DC battery-01 Set (iii) Battery charger-01 No (iv) HRC fuse-links for primary side isolation and AC/DC MCBs for secondary isolation-01 Set (v) Voltmeter & RYB LED Indications to confirm AC/DC supply availability-01 Set (vi) Anti-condensation space-heater-01 No (vii) CFL lamp for illumination and 3-pin socket with switch -01 No

(D) Additional equipment deliverd separately or mounted seperately :- (i) Operationg Handle for Manual Isolator/Disconnector/Earthing Operation-02 Nos (ii) Standard Manometer -01 No (iii) Operation and Maintenance Manual -01 No (iv) Installation & Commissioning Manual -01 No (v) Cable clamping provision (standard) -01No

Note:- (i) It is preferable to have all feeder-switches inside single stainless steel compartment with incomer feeders at the extremities to prevent chances of failure due to plug-in coupling arrangement. (ii) Necessay interclocking arrangement shall be provided for safety and operations (iii) Above switchgear shall confirm to relevant IEC (62271-200) for design, manufacturing and internal arc compliance. Any claims towards internal arc compliance, number of mechanical/electrical/short-circuit operations, gas-leakage rates etc. shall not be accepted unless proven via type-test reports of model being offered. (iv) Cost of provn of plinth for RMU as per OEM drawing is deemed to be included in the cost.

Earthing complete with galvanised steel earth plate electrode 60 cm x60 cm x 6 mm thick buried directly in ground ,(Earth pit not less than 2.25 meter deep below ground level) with top edge of plate not less than 1.5 meter below normal ground level ,connected to and including galvanised iron earth wire 32 X 6 mm by means of nut, bolts, check nuts and washers of galvanised iron or steel and provision of charcoal dust and common salt packed all around the earth plate including necessary excavation and earth work in any type of soil and testing complete all as specified and directed and shown in electrical plate number 5 of MES SSR part-I(1991)

M&L Brick work with sub-class 'B' bricks, straight or curved on plan exc 6 m mean radius, built in cement mortar 1:6 complete as specified and directed.

M&L Rendering 15mm thick on fair faces of brick work or concrete surfaces in cement mortar (1:4) finished fair and even without using extra cement complete as specified and directed.

M & L for PCC 1:3:6 type C-2 (using 40 mm gradded aggregate) for foundation, filling and mass concrete etc complete all as specified and directed .

M & L for cement concrete type B-2, 1:2:4, 75 mm thick (using 40 mm gradded aggregate) for floors and paving etc complete all as specified and directed.

S&F Cross arms, bracings, supports, clamps and back plates fabricated from structural steel sections including nuts, bolts, washers,welding, bending cold or hot,drilling holes for bolts, in any shape or size as indicated or directed and inclusive of one primer coat, one under coat and one finishing coat of paint.

S&F 4 mm thick mild steel wire 50x25 mm mesh up into mattressess or cages, lapped wired and fixed in position including welded for fencing to grid in cluding one coat of primer and two coat ot synthetic enamel paint complete all as specified and directed.

M & L for 2 coat of synthetic enamel painting over a coat of red oxide to steel surfaces including preparation of newly surface complete all as specified.

Dismantling of HT insulators any type, any size.

Dismantling of air break gang operated switches vertical/horizontal mounted including insulators and operating mechanism.

Dismantling of cross-arms or M.S. channel or angle sections etc complete.

Dismantling of GI pipe 80mm/100 dia .

Dismantaling of existing 4 pole structure.

(b) Outgoing (i) MCCB 4 pole , 200 Amps,50 Hz,415 Volts, 25 KA with thermal magnetic release - 02 Nos (ii) MCCB 4 pole , 160 Amps,50 Hz,415 Volts, 25 KA with thermal magnetic release - 03 Nos (iii) MCCB 4 pole , 63 Amps,50 Hz,415 Volts, 25 KA with thermal magnetic release - 01 Nos (c) Platform of Panel. Platform for the panel with PCC 1:4:8 type D-2 with 40 mm graded crushed stone, 15 cm thick in foundation, brick work in CM 1:6 with sub class 'B', old size bricks, rendering 15 mm thick in CM 1:6 on exposed surfaces and 100 mm thick PCC padding 1:3:6, type C-1 using 20 mm graded crushed stone aggregate on top and grouting bolts etc for panel. The platform shall be such that it is of a height 45 cm above the nearest road level. Note :-(i) All out going feeder shall be connected by cable through suitable size gland plate / glands. (ii) The various feeders shall be indicated by 50 mm size letters in synthetic enamel white paint. (iii) All MCCB with adjustable protection for over load and short circuit and conforming to IEC60947/IS 13947/Pt.II/1993 (Latest Version). The MCCB should have Ics=100%Icu. The MCCBs shall have spreader links and barriers as standard feature of manufacturer

Note : contractor should procure and provide 50 % of the material as listed above within 15 days of the placing of work order and shall be verified by the Eng-in-charge

Vijay Electricals

mayur enterprises

Rajindera Enterprises

M/s Adhikari construction co.

MV Engineers And Contractors

ALLIED CONSTRUCTION

Microsys Controls India