OUTSOURCING OF SERVICES FOR DG SETS AND REPAIR/ REPLACEMENT OF GENERATORS AND OTHER CONNECTED WORKS AT DRDL AREA UNDER GE (I) RND KANCHANBAGH, HYDERABAD

Amount

Outsourcing of services for DG sets on all working days excluding Sundays and holidays in one shift from 0900 hrs to 1700hrs for 125 KVA DG Set at SS No. 1 & 320 KVA at Knowledge centre & 2x160 KVA DG set at GRTF complete all directed. DG set operator(Semi Skilled) :01 No.

All as per srl item No. 1 here-in-before but for 250 KVA DG Set at GMS II & 200 KVA DG Set at Old PPC & 160 KVA DG set at seekar lab. DG Set operator (Semi Skilled) :01 No.

All as per srl item No. 1 here-in-before but for 500 KVA DG Set at CRMC and 180 KVA DG Set at RTH area. DG Set operator (Semi Skilled) :01 No.

All as per srl item No. 1 here-in-before but for 320 KVA DG Set at ASTRA Bldg & 750 KVA DG set at NGARM DG Set operator (Semi Skilled) :01 No.

Outsourcing of of services for diesel generating sets on all working days excluding sundays and holidays in two shifts from 0600 hrs to 1400 hrs and 1400 hrs to 2200 hrs for 2x500 KVA DG Sets at MLB complete all as directed. DG Set operator (Semi Skilled) :01 No per shift.

Outsourcing of services for diesel generating sets on all working days including Sundays and holidays in three shifts, round the clock (24 hrs) from 0600 hrs to 1400 hrs, 1400 hrs to 2200 hrs and 2200 hrs to 0600 hrs for 750 KVA DG Set and 160 KVA DG Set at DOAD/ATF complete all as directed. DG Set operator (Semi Skilled) :01 No per shift..

Outsourcing of services for diesel generating sets complete on all working days including Sundays and holidays in three shifts, round the clock (24 hrs) from 0600 hrs to 1400 hrs, 1400 hrs to 2200 hrs and 2200 hrs to 0600 hrs for 320 KVA DG Set at Computer Centre complete all as directed. DG Set operator (Semi Skilled) :01 No per shift.

Note for Item No 01 :- (i) In case of requirement, tradesmen provided per one area may be utilized in other areas at the discretion of the department without any extra cost to department as directed by Engineer-in-Charge. (ii) Rate quoted is deemed to be included for leave reserve/off of the staff employed. (iii) The rate quoted shall be deemed to include the cost of uniform for tradesmen employed and the name of the contractor and the tradesman should be stitched on the front side of the shirt pocket. (iv) The rate quoted shall be deemed to including the Providing Log Books & Stationery for all above mentioned installations. (v) The necessary Tools & Plants shall be provided by the contractor. (vi) Group insurance, E.S.I & PF shall be provided to the operators as per labour act's Govt of india by the contractor. Documents shall be submitted to the department. (vii) Wages to be paid to employee through individual bank account only and documents to be submiited to department. (viii) Minimum wages certificate along with attendance register and wage register shall be submitted for releasing of payment. (ix) Minimum wages to the employees to be paid as per the norm published by the Min of Labour (wages as declared in particular specification) and the same to be deemed to be incuded in the quoted rate.

(x) Each employee should be facilitated with adhoc bonus privilage as applicable in accordance with Govt Of India and the same to be deemed to be incuded in the quoted rate.(xi) In case of absence operator, double the rate quoted to be recovered. (xii) Departmental equipments of each building like fire fighting equipment, motors, pumps, Electric panels and its accessories copper brass materials etc., shall be under safe custody. In case of theft any item recovery shall be made from the contractor as per direction of Engr-in-Charge. (xii) All people employed are responsible for cleaning and maintenance including restricting vegetation growth in his equipment surrounding area, upkeep of installations. (xiv) The contractor will adhere to pay monthly payment cycle to the employees irrespective of RAR/Funds availability with department.

M & L for servicing of DG sets of capacity 125 KVA carryout inspection/checking of Radiator assembly for any leakages,Hose pipes, Self starter assembly,DG control panel, Alternator Ir values, FIP system functioning, Exhuast assembly, Ignition system, Battery charger and all general checks to asses the functioning of DG set etc at different locations :- Note : - (a) The cost of spares (material) shall be measured and paid separately under respective item of Sch Á'. (b) The rates quoted against the above mentioned Items is deemed to be included for cost of labour, cost of T & P required.Contractor is responsible to provide 24x7 call back service and repair facility through competent and well experience technician. No DG Set will be left unserviceable more than 4 hrs. If DG set found unserviceable for more than 04 hrs from the time it was reported to the contractor in writing during the term of this contract recovery of 1000/-Rs per such Non fnctional DG per day will be imposed and will be recovered from the amount due to the contractor. Regarding this the decision of GE will be final and binding. (c) All dismantled old unserviceable items, except those listed in schedule of credit, retrieved from any DG set shall be deposited to MES store yard.

All as per item No. 8 here-in-before but of capacity 320 KVA DG Set.

All as per item No. 8 here-in-before but of capacity 160 KVA DG Set.

All as per item No. 8 here-in-before but of capacity 250 KVA DG Set.

All as per item No.8 here-in-before but of capacity 200 KVA DG Set.

All as per item No. 8 here-in-before but of capacity 180 KVA DG Set.

All as per item No.8 here-in-before but of capacity 500 KVA DG Set.

All as per item No. 8 here-in-before but of capacity 750 KVA DG Set.

All as per item No.8 here-in-before but of capacity 160 KVA DG Set.

Disconnecting of all electrical connections from the unserviceable self starter of any make model, opening / dismantling of self starters suitable to the following capacity DG set for carrying out repairs, complete overhauling the system including replacing the unserviceable parts such as bearing, carbon brushes, clutch plates etc assembling and refixing the self starter in its original position and connecting up all connections & testing complete all as directed:- Note :- Rewinding of armature coil & field coil measured and paid separately under relevant items of Sch 'A'.

30 KVA to 63 KVA DG set.

100 KVA to 250 KVA DG set.

300 KVA to 500 KVA DG set.

500 KVA to 750 KVA DG set.

Removing the unserviceable Armature coil from self starter and supply, fix and testing of Armature coil suitable for any make / type of DG set as required complete all as directed.

Rewinding the burnt out /damaged field coil and insulation preparing the stator for rewinding with super enameled copper conductor wire with suitable no. of turns & coils as per the OEM data duly insulating slots and testing complete all as directed.

Taking down the old unserviceable water pump from engine of DG set of any capacity and taking it out side workshop, calibration of the water pump completely and overhauling the water pump including replacing of gaskets, nuts, washers etc, reassembling the same and refixing the pump to the engine, testing complete all as directed.

Taking the F/P assembly from its position and shifting to authorised delear workshop for repairs, replacing, packing kit, injectors, nozzles, fuel liners, pipes complete servicing, calibration of F/P & injectors complete of following DG Sets :-

30 to 63 KVA DG SET

100 to 180 KVA DG SET

200 to 250 KVA DG SET

300 to 320 KVA DG SET

Supply only Engine Oil-20W/40 for DG set complete all as directed. Make :- SERVO SUPER/VOLVO LINE/CASTROL

Repairs of AMF Panel/DG set panel/control panel of 300 KVA to 750 KVA DG Set including checking of wiring circuit, locating/ removing fault including removing of all faulty Relays, Contactors, MCCBs, Wirings, Timer and other components as required and fixing the new switch gears/components and connecting all control wiring and testing to the entire satisfaction of Engr-in-Charge. Note : Spares like MCCBs, Relays, Contactors, MFMs will be measured and paid separetely.

Supply only 8/11 pin Aux protector relays Make : OMRON, ABB

Supply only Industrial power contactors 415V, 50Hz, 3 pole, AC 1 rating, 100 Amps with NO + NC blocks confirming IS/IEC 60947-4-1

Supply only Industrial power contactors 415V, 50Hz, 3 pole, AC 1 rating, 160 Amps with NO + NC blocks confirming IS/IEC 60947-4-1

Supply only Industrial power contactors 415V, 50Hz, 3 pole, AC 1 rating, 250 Amps with NO + NC blocks confirming IS/IEC 60947-4-1

Supply only Industrial power contactors 415V, 50Hz, 3 pole, AC 1 rating, 300 Amps with NO + NC blocks confirming IS/IEC 60947-4-1

Supply only Industrial power contactors 415V, 50Hz, 3 pole, AC 1 rating, 400 Amps with NO + NC blocks confirming IS/IEC 60947-4-1

Supply only Add on blocks with 2 NO + 2 NC

Supply only Add on blocks with 3 NO + 1 NC Make for item Nos.23.01 to 2.10: L&T/LEGRAND/SCHNEIDER/ SIEMENS

Supply only DIN type fuse links type HN of size 1 of rated current 200 Amps Make: HAVELLS/L&T

Supply only DIN type fuse links type HN of size 1 of rated current 250 Amps

Supply only MCCB 100 Amps, 25 KA, 4 pole thermal magnetic release adjustable over load settings, Icu = 100%, Ics confirming IS/IEC 60947-2.

Supply only MCCB 160 Amps, 25 KA, 4 pole thermal magnetic release adjustable over load settings, Icu = 100%, Ics confirming IS/IEC 60947-2.

Supply only MCCB 200 Amps, 36 KA, 3 pole thermal magnetic release adjustable over load settings, Icu = 100%, Ics confirming IS/IEC 60947-2.

Supply only MCCB 250 Amps, 36 KA, 3 pole thermal magnetic release adjustable over load settings, Icu = 100%, Ics confirming IS/IEC 60947-2. Make for item Nos.23.13 to 23.16: L&T/LEGRAND/HAVELLS/ SCHNEIDER

Supply only Multifunction nuts VAF + PF meters with class, accuracy with range 50-520 VAC, CT secondary 1/5Amps Make : L&T/Legrand/HPL

S&F in repairs spreader terminals 3 pole complete all as directed.

S&F in repairs spreader terminals 4 pole complete all as directed.

Taking down the defective turbo charger assembly duly disconnecting the mechanical connections from DG set, opening and thoroughly checking to carry out repairs complete to the turbo charger assembly and replacing the worn out parts and spares as required at site including any machining and reassembling and refixing the turbo charger assembly in its original position and reconnecting the same for the following capacity DG sets including testing complete all as directed.

110 to 160 KVA DG set

180 to 200 KVA DG set

250 to 320 KVA DG set

500 to 750 KVA DG set

Draining out the fuel from the fuel tank of 110 KVA to 500 KVA DG sets and keeping it in separate container, disconnecting all the fuel lines and other mechanical connections and taking out the fuel tank for cleaning, cleaning fuel tank both internally and externally by removing all the accumulated dust/sediments, leak testing the tank and welding/brazing, and refixing the tank in its original position, replacing the drain plug and PVC pipe protected with flexible pipe, calibrating the fuel tank, refilling the drained out fuel back into the tank after dully filtering the same complete all as directed.

Taking down the radiator assembly by unscrewing all mechanical connections from the existing mounting, cleaning thoroughly the choked pipe of the radiator by using detergent like caustic soda, cotton waste etc. cleaning of all the deposited sediments in the pipes, soldering/brazing the leakage pipe, after completion of above works, including replacement of new clamps rubber hoses and AVM pads as required and refixing the same in its original position with suitable size of nut, bolt and washers etc for the following capacity of DG sets complete all as directed.

100 to 160 KVA DG set.

180 to 250 KVA DG set.

300 to 500 KVA DG set.

750 KVA DG set.

Supply and filling Inhibitor corrosion (coolant additive concentrate) required for top up complete all as directed. Make: CASTROL/SERVO/HP/TVS

Maintenance of DG sets and carrying out 'B' check and including cost of replacement of new 'B' check kit such as oil filter, by pass filter, fuel filter, Air filter, CR element and CR plates complete with 'O' rings and draining of Engine oil and filling up with the new engine oil complete testing all as specified and directed for the DG sets of following capacities of any type/make complete all as directed. Note:- (i) Engine oil shall be measured and paid separately under relevant item as supply only. (ii) Labour element for filling of oil shall be included in the quoted rate

30 to 63 KVA DG set.

200 to 250 KVA DG set.

300 to 320 KVA DG set.

500 KVA DG set.

750 KVA DG set.

Supply and fixing 12V 180 Ah maintenance free battery suitable for DG set of capacity 500KVA complete all as directed. Make:- AMARON/EXIDE EXPRESS/LUMINOUS

Supply and fixing 12V 150 Ah maintenance free battery suitable for DG set of capacity 320KVA complete all as directed. Make:- AMARON/EXIDE EXPRESS/LUMINOUS

Supply, fixing and testing in repairs microprocessor based control unit suitable for DG set for 250 to 320 KVA capacity with all listed parameters complete all as directed.

All as per srl item No. 34 here-in-before but suitable for 500 KVA DG set. Make for item No. 34 & 35:- Kirloskar Green/Cummins/Greaves Crompton

Supply & fixing in repairs 12 volt battery charging unit ISI marked including rectifier unit, voltage regulator, two nos clamp, nuts, bolts and suitable length of stranded copper conductor PVC 2.5sq mm 3 run from power point to battery charger and 2 run for battery charger to battery etc complete all as directed.

Taking out and replacement of unserviceable/ blocked residential silencers of existing make suitable for 180 to 250 KVA DG sets , including supply and fixing of MS bend , flange, flexible coupling , nut bolt, gasket, cutting, welding and fixing of pipe complete all as directed.

M&L for disconnecting burnt end or portion of LT cables upto cross sectional area of 300 Sqmm, 3 1/2 core and removing the cable from loop including necessary excavation , earthwork , removing brick protection and relaying the same and reconnecting the cable by removing burnt portion of cable and preparing fresh terminal /lugs of LT cables on pole/main switch /feeder pillar boxes etc complete all as specified.

Preparation of old painted surfaces of DG set of capacity 63 KVA, degreasing and cleaning free from dirt and rust and spray painting the same with two coats of synthetic enamel paint of siemens green color glossy finish including writing of SM/MES No with white letters complete all as directed.

All as per srl item No. 38 here-in-before but of capacity 180 KVA

All as per srl item No. 38 here-in-before but of capacity 200 KVA

All as per srl item No. 38 here-in-before but of capacity 250 KVA

All as per srl item No. 38 here-in-before but of capacity 320 KVA

All as per srl item No. 38 here-in-before but of capacity 500 KVA

Supply and fix in repairs heavy duty battery cable leads of copper conductor cable with copper lugs terminal for the 12 volts 180 Ah batteries complete all as directed.

Supply and fix in repairs battery brass terminal and jelly complete all as directed.

diesel power services (a.p)

ELEVATORS MAINTENANCE ENGINEER WORKS

EXELLENT POWER CORPORATION