REPAIR/MAINT OF DG SET UNDER MODERNISED COD AREA AND AMC OF CAPSULE LIFT, DG SET INSTALLED AT ZONE B UNDER AGE EM OF GE (EAST) JABALPUR

Amount

Comprehensive maintenance of DG set including routing/preventive maintenance checks at least once in a month, checking up of engine and alternator for trouble free functioning and attending break downs/complaints as and when required. The type of work / maintenance services to be carried out during comprehensive maintenance are as under :- (a) Checking of Engine Oil level. (b) Checking of oil bath cleaner oil level. (c) Drain sediments from fuel tank. (d) Checking of pre- cleaner dust pan. (e) Checking of air cleaner restriction. (f) Checking of coolant level. (g) Record Oil pressure (h) Checking/tightening of all nuts/bolts of engine and alternator. (i) Checking of AVM pads. (k) Checking of diaphragm coupling (l) Checking of tappet clearance m) Clean fuel tank breather (m) Clean crank case breather (n) Checking of Air piping. (o) Cleaning of oil bath Air cleaner Tray screen. (p) Check / adjust Belts. (q) Checking battery voltage, water level and apply jelly on terminals.(r) Checking fan hub/air blower hub and water pump. (s) Cleaning turbo charger. (t) Tighten manifold Nuts of cops screws. (u) Cleaning of electrical connections with CTC solution. (v) Checking of safety controls (w) Cleaning of cooling system/radiator assembly (x) Cleaning of Engine and radiator assy (y) Checking of Engine Oil Level. The capacity and location of the DG sets that are included in the comprehensive maint are as under :- Note : - (i)The comprehensive maintenance includes carrying out preventive maintenance excluding replacing all the unserviceable / worn out spares to keep the DG set for trouble free functioning. (ii) The rate quoted deemed to be included all the minor spares such as screws, clips washers , distilled water, electrolite etc and other spare parts shall be measured and paid separately under respective items. (iii) Make and Specification of spare parts of DG Sets as per existing make/specification.

Same all as item srl No 1 above for 200 KVA Capacity Make Kirloskar,Installed at 506 ABW, Power House & Main pump house.

Same all as item srl No 1 above for 125 KVA Capacity Make Kirloskar installed at 506 ABW.

Same all as item srl No 1 above for 160 KVA Capacity Make Kirloskar,Installed at Main power hous.

Same all as item srl No 1 above for 110 KVA Capacity Make Kirloskar,Installed at 506 ABW Adm Area.

Same all as item srl No 1 above for 100 KVA Capacity Make Kirloskar,Installed at 506 ABW SOLMEM & Tool Room.

Same all as item srl No 1 above for 75 KVA capacity, Make Kirloskar, installed at Map Qtr Pump House and at 506 ABW Borewell Map Pump House

Same all as item srl No 1 above for 63 KVA capacity, Make Kirloskar, installed at MAG 21 ASD, MAG 8, 506 ABW near QM office and borewell No 16 .

Same all as item srl No 1 above for 30 KVA capacity, Make Kirloskar, installed at ASD Main gate.

Same all as item srl No 1 above for 40 KVA capacity, Make Kirloskar, installed at 506 ABW, COD Computer Centre, GE Office and 120 OR 506 ABW.

Same all as item srl No 1 above for 7.5 KVA capacity, Make Kirloskar, installed at Exchange COD.

S&F in repairs set of fuel pre-filters and fine-filters as per sample and make for the following capacities of DG sets. Each set shall be comprising complete set of pre/fine filters :-

Same all as item srl No 12 above for 200 KVA Capacity, Make Kirloskar.

Same all as item srl No 12 above for 160 KVA Capacity, Make Kirloska.r

Same all as item srl No 12 above for 125 KVA Capacity, Make Kirloskar.

Same all as item srl No 12 above for 110 KVA capacity, Make Kirloskar .

Same all as item srl No 12 above for 100 KVA capacity, Make Kirloskar.

Same all as item srl No 12 above for 75 KVA capacity, Make Kirloskar.

Same all as item srl No 12 above for 63 KVA capacity, Make Kirloskar.

Same all as item srl No 12 above for 50 KVA capacity ,Make Kirloskar.

Same all as item srl No 12 above for 40 KVA capacity ,Make Kirloskar.

Same all as item srl No 12 above for 30 KVA capacity ,Make Kirloskar.

Same all as item srl No 12 above for 7.5 KVA capacity ,Make Kirloskar.

S&F in repairs set of lube/engine oil filters / catridges as per sample and make for the following capacities of DG sets. Each set shall be comprising complete set of tube/engine oil filter :-

Same all as item srl No 24 above for 200 KVA Capacity, Make Kirloskar.

Same all as item srl No 24 above for 160 KVA Capacity, Make Kirloskar.

Same all as item srl No 24 above for 125 KVA Capacity, Make Kirloskar.

Same all as item srl No 24 above for 110 KVA capacity, make Kirloskar.

Same all as item srl No 24 above for 100 KVA capacity, make Kirloskar.

Same all as item srl No 24 above for 75 KVA capacity, make Kirloskar.

Same all as item srl No 24 above for 63 KVA capacity ,make Kirloskar.

Same all as item srl No 24 above for 50 KVA capacity ,make Kirloskar.

Same all as item srl No 24 above for 40 KVA capacity ,make Kirloskar.

Same all as item srl No 24 above for 30 KVA capacity ,make Kirloskar.

Same all as item srl No 24 above for 7.5 KVA capacity ,make Kirloskar.

S&F in repairs battery lead with stranded copper conductor of size 95 /70sqmm single core PVC insulated, flexible.

S&F in repairs V- belt for fan A 56/A55/B47.

S&F in repairs stopping solenoid coil 12V for 320/200/160/125/110/75/63/50/30 KVA DG set.

S&F in repairs off solenoid coil 12V for 50/75/110 KVA push on type ( for double Tank DG set).

S&F in repairs battery terminals of copper.

S&F in repairs Benjo bolts .

S&F in repairs fuel pipe filter to FIP wire braided.

S&F in repairs fuel pipe (rubber pipe ) upto 15 mm size from fuel tank to the DG set & over flow return complete all as specified.

S&F in repairs carbon brush suitable for 320/200/160/125/110/75/63/50KVA Gen Set.

S&F in replacement anti vibration mounting pad suitable for 320/200/160/125/110/75/50 KVA for the DG set .

S&Fin repairs gate valve 15 mm bore cast copper alloy for the fuel tank out let.

S&F in replacement water outlet and inlet hose pipe from radiator to Engine and back Engine to radiator.

S&F in repairs lubricant oil pipe.

S&F in repairs anti vibration rubber pad for side radiator.

S&F in repairs DC ammeter 12 V of range (-) 30- 0- (+)30 A .

S&F in repairs lubricant oil pressure guage 0 to 10 kg / Sqcm.

S&F in repairs maintenance free power pack unit 24 volt, diamension 430x255x235mm suitable for generating set 160 KVA to 750KVA, Cat No XCL/24/3200 Model X-Cell of make HBL Power system Ltd.

S&F in repairs maintenance free power pack unit 12 volt, diamension 355x175/x235 mm suitable for generating set 30 KVA to 125 KVA, Cat No XCL/12/3200 Model X-Cell of make HBL Power system Ltd.

Reconditioning of lead acid batteries of which cells have been got short circuited including replacement of both the poles of capacity 180 AH.

Repairing the self starter of Mico make after removing from the Gen set of capacity 750 KVA and transporting to an authorised sevice centre and vice versa complete all as specified. Note:- Replacement of the following U/S parts shall be measured and paid separately under relevent items:-

Same all as item srl No 55 above but supply only Armature

Same all as item srl No 55 above but supplyt only Bendex of suitable size

Same all as item srl No 55 above but supply only Bearing / bushes

Same all as item srl No 55 above but supply only Relay switch of suitable size

Repairing the self starter of Mico make after removing from the Gen set of capacity 200/160 KVA and transporting to an authorised sevice centre and vice versa complete all as specified. Note:- Replacement of the following U/S parts shall be measured and paid separately under relevent items :-

Same all as item srl No 60 above but supply only Armature

Same all as item srl No 60 above but supplyt only Bendex of suitable size

Same all as item srl No 60 above but supply only Bearing / bushes

Same all as item srl No 60 above but supply only Relay switch of suitable size

Repairing the self starter of Mico make after removing from the Gen set of capacity 125/110/75/63 KVA and transporting to an authorised sevice centre and vice versa complete all as specified. Note:- Replacement of the following U/S parts shall be measured and paid separately under relevent items:-

Same all as item srl No 65 above but supply only Armature

Same all as item srl No 65 above but supplyt only Bendex of suitable size

Same all as item srl No 65 above but supply only Bearing / bushes

Same all as item srl No 65 above but supply only Relay switch of suitable size

Repairing the Dynamo of Mico make after removing from the Gen set of capacity 40 KVA and transporting to an authorised sevice centre and vise versa complete all as specified. Note:- Replacement of the following U/S parts shall be measured and paid separately under relevent items:-

Same all as item srl No 70 above but supply only Armature of suitable size.

Same all as item srl No 70 above but supply only Bearings / bushes of suitable size.

Same all as item srl No 70 above but supply only Voltage regulator of suitable size.

Supply only A series electronic timers on delay function model A1D1 / AIDCS ,12 V DC, with time range 0.3S to 30Min. Make EAPL suitable for AMF panel.

Supply only B series electronics timers model B1DCA-X adjustable cyclic fuction 240V AC suitable for AMF panel.

Supply only relay 12 V DC , Make PLA, 8/11 pins suitable for AMF panel.

Supply only indicator lamps DC filament type 10 W ,12 V .

Supply only indicator lamps AC 230 V, LED type for the panel boards.

Supply only push builtin with contact element 5A.

Supply only Current Transformer as required for the Gen/ AMF panel

Supply only Ameter of range 100 Amps as required for the Gen/ AMF panel.

Supply only Volt meter 0 to 600 V range suitable for the Gen/ AMF panel.

Supply only frequency meter 45 to 60 Hz range suitable for theGen/ AMF panel.

Supply only PVC connector heavy duty 12 way, 100 A suitable for AMF panel.

Supply only main contactor L&T, MN X80A, 3 pole suitable for AMF panel.

Supply only main contactor, ABB CAS 22 E-1 ,3 pole suitable for AMF panel.

Supply only main contactor L&T, ML 1.5, 3 pole suitable for AMF panel.

Supply only main contactor L&T, ML 2, 3 pole suitable for AMF panel.

Supply only main contactor L&T, ML 3, 3 pole suitable for AMF panel.

Supply only main contactor L&T, ML 4, 3 pole suitable for AMF panel.

Supply only main contactor L&T, ML 6, 3 pole suitable for AMF panel.

Supply only main contactor L&T, ML 10, 3 pole suitable for AMF panel.

S&F in repairs power contactor MNX80, 3 pole rating not less than 800A with 415 V coil Make : L&T CS97077/Seimens

S&F repairs auxiliary contactor of suitable size for AMF panel.

Drain the out lived engine oil, clean the oil sumpand and supply and filling the engine oil as recommended by manufacturer of DG Set all as directed.

Providing aluminium cladding to the exhaust pipe and silencer of the DG sets of any capacity by engaging highly skilled technicians after removing the existing totally worn out asbestos rope ( wherever available) and prepairing the surface , applying one coat of red oxide primer and including 50mm thick high quality glass wool thermal insulator packing which is bidinding tightly with chicken wiremesh of approved quality to the exhaust pipe and neatly finishing sealing with 24 SWG aluminium sheet all as directed by Engr -in- Charge.

M&L for replacing the unserviceable stop solenoid coil suitable for 110 /125/63/50 KVA Gen Set.

Opening the coupling , dismantling the alternator carefully removing the fly wheel dismantling the unserviceable starting gear wheel , supply and fixing new starting gear wheel, fixing back the alternator and properly coupled back all as directed including servicing the 110/125/50 KVA Gen Set complete all as specified.

Opening the coupling , dismantling the alternator carefully removing the fly wheel dismantling the unserviceable starting gear wheel , supply and fixing new starting gear wheel, fixing back the alternator and properly coupled back all as directed including servicing the 40 KVA Gen Set complete all as specified.

Checking the AMF panel wiring of 110 KVA DG Set and supplying and replacing the following unserviceable spares shall be measured and paid separately under repective item as 'Supply Only ':-

Supply only Relay 12 V DC , Make PLA, 8/11 pins suitable for 110 KVA DG Set AMF panel 01 No

Dismantling/ taking down Unservicable onload change over switch capacity 125 Amp to 630 Amp

S&F On load change over switch 4 pole 630 Amps with sheet metal enclosure, Make : L&T/ Schneider/ Havells

S&F On load change over switch 4 pole 400 Amps with sheet metal enclosure, Make : L&T/ Schneider/ Havells

S&F On load change over switch 4 pole 320 Amps with sheet metal enclosure, Make : L&T/ Schneider/ Havells

S&F On load change over switch 4 pole 250 Amps with sheet metal enclosure, Make : L&T/ Schneider/ Havells

S&F On load change over switch 4 pole 200 Amps with sheet metal enclosure, Make : L&T/ Schneider/ Havells

S&F On load change over switch 4 pole 160 Amps with sheet metal enclosure, Make : L&T/ Schneider/ Havells

S&F On load change over switch 4 pole 125 Amps with sheet metal enclosure, Make : L&T/ Schneider/ Havells

Dismantling Unservicable MCCB capacity 100 Amp to 630 Amp.

S&F MCCB 630Amps, 36 KA, 4 POLE ,(with Adjustable microprocessor released) Make : L&T/ Schneider/ Havells

S&F MCCB 400 Amps, 36 KA, 4 POLE ,(with Adjustable microprocessor released) Make : L&T/ Schneider/ Havells

S&F MCCB 320Amps, 36 KA, 4 POLE ,(with Adjustable microprocessor released) Make : L&T/ Schneider/ Havells

S&F MCCB 250Amps, 35 KA, 4 POLE ,(with Adjustable microprocessor released) Make : L&T/ Schneider/ Havells

S&F MCCB 200Amps, 35 KA, 4 POLE (with Adjustable microprocessor released) Make : L&T/ Schneider/ Havells

S&F MCCB 160Amps, 35 KA, 4 POLE ,(with Adjustable microprocessor released) Make : L&T/ Schneider/ Havells

S&F MCCB 125Amps, 25 KA, 4 POLE ,(with Adjustable microprocessor released) Make : L&T/ Schneider/ Havells

S&F MCCB 100Amps, 25 KA, 4 POLE ,(with Adjustable microprocessor released) Make : L&T/ Schneider/ Havells

S&F MCCB 250Amps, 35 KA, 3 POLE ,(with Adjustable microprocessor released)Make : L&T/ Schneider/ Havells

S&F MCCB 200Amps, 35 KA, 3 POLE (with Adjustable microprocessor released) Make : L&T/ Schneider/ Havells

S&F MCCB 160Amps, 35 KA, 3 POLE ,(with Adjustable microprocessor released) Make : L&T/ Schneider/ Havells

S&F MCCB 125Amps, 25 KA, 3 POLE ,(with Adjustable microprocessor released) Make : L&T/ Schneider/ Havells

S&F MCCB 100Amps, 25 KA, 3 POLE ,(with Adjustable microprocessor released) Make : L&T/ Schneider/ Havells

S&F in repairs multi functional meter confirming to quasar class 3 Phase 4W IPM 240V line to earth 5A, CL1 Make : L&T/Legrand/Schneider

S&F in repairs over load relay range 45-75 Amp for Power Contactor MNX80, Cat No SS94137OOJO

S&F in repairs DC Ralay for AMF Panel

S&F in repairs Battery 12 volt 180 AH

S&F in repairs Battery 24 volt 180 AH

S&F in repairs automatic voltage regulator electronic static type suitable for DG set of upto 125 KVA 3 Phase 415 Volts

S&F in repairs automatic voltage regulator electronic static type suitable for DG set of upto 125 to 200 KVA 3 Phase 415 Volts

S&F in repairs automatic voltage regulator electronic static type suitable for DG set of upto 250 to 320 KVA 3 Phase 415 Volts

S&F in repairs electronic governor suitable for DG set of 750 KVA 3 Phase 11000 Volts.

Earthing complete with galvanized steel earth plate electrode 600mm x600 mm x 6mm buried directly in ground vertically to a depth not less then 2.25 meter below normal ground level with top edge of the plate not less then 1.50 meter below normal ground level connected to galvanized earth wire 4.00mmdia by means of bolts ,nuts ,check nuts and washers complete up to and including test point made out of 40 x 6mm alum flat including earthing pit , charcoal common salt ,Earthing lead 4.00mm dia up to 7.5m, 20mm dia medium grade GI watering pipe ,G.I. protection pipe 15 mm dia up to 7.5m long,,PPC pit in PCC 1:2:4 type B-1 using 20 mm graded stone aggregate ,PCC pit cover including earth work complete all as shown in electrical plate No-5 of SSR-1991 (part-I).

Comprehensive maintenance of DG set including routing/preventive maintenance checks at least once in a month, checking up of engine and alternator for trouble free functioning and attending break downs/complaints as and when required. The type of work / maintenance services to be carried out during comprehensive maintenance are as under :- for 750 KVA DG SET (11000 VOLT) (a) Checking of Engine Oil level. (b) Checking of oil bath cleaner oil level. (c) Drain sediments from fuel tank. (d) Checking of pre-cleaner dust pan. (e) Checking of air cleaner restriction. (f) Checking of coolant level. (g) Record Oil pressure (h) Checking/tightenig of all nuts/bolts of engine and alternator. (i) Checking of engine oil level (j) Checking of AVM pads. (k) Checking of diaphragm coupling (l) Checking of tappet clearance (m) Clean fuel tank breather (n) Clean crank case breather (o) Checking of Air piping. (p) Cleaning of oil bath Air cleaner Tray screen. (q) Check / adjust Belts. (r) Checking battery voltage, water level and apply jelly on terminals.(s) Checking fan hub/air blower hub and water pump. (t) Cleaning turbo charger. (u) Tighten manifold Nuts of cops screws. (v) Cleaning of electrical connections with CTC solution. (w) Checking of safety controls (x) Cleaning of cooling system/radiator assembly (y) Cleaning of Engine and radiator assy. The capacity and location of the DG sets that are included in the comprehensive maint are as under :- Note : - (i)The comprehensive maintenance includes carrying out preventive maintenance including replacing all the unserviceable / worn out spares to keep the DG set for trouble free functioning. (ii) The rate quoted deemed to be included all the minor spares such as screws, clips washers , distilled water, electrolite etc and other spare parts shall be measured and paid separately as supply only under respective items. (iii) Make and specification of spare parts of DG Sets as per existing make/specification.

Comprehensive maintenance of DG set alternator including routing / preventive maintenance checks , checking up of alternator for trouble free functioning and attending break downs/ complaints as and when required. The type of work / maintenance services to be carried out during comprehensive maintenance are as under :- for 750 KVA DG SET (11000 VOLT) Note for item No 117 & 118 above : - (i) Maintenance/servicing & B, C & D checks (Norms of DG Set/Alternator as per maintenance manual) shall be carried out through OEM (Original Equipment Manufacturer) only (ii) The rate quoted deemed to be included all the minor spares as per OEM (Original Equipment Manufacturer) recommendation and other spares will be measured and paid separately under relavant items. (iii) Engine Oil will be issued under schedule B if required.

S&F in repairs ELEMENT LUBE OIL FILTER as per Cat No.KIT3238204 and Make Kirloskar, Model No- KTA 38 G, 750 KVA Capacity complete all as specified.

S&F in repairs set of KIT FUAL FILTER & RING as per Cat No KIT3238493 and Make Kirloskar, Model No- KTA 38 G, 750 KVA Capacity complete all as specified.

S&F in repairs KIT BYPASS FILTER ELEMENT KIT BYPASS FILTER ELEMENT as per Cat No KIT3879488 and Make Kirloskar, Model No- KTA 38 G, 750 KVA Capacity complete all as specified.

S&F in repairs ELEMENT AIRCLEANER- 1 as per Cat No 4020551 and Make Kirloskar, Model No- KTA 38 G, 750 KVA Capacity complete all as specified.

S&F in repairs ELEMENT AIRCLEANER- 2 as per Cat No 4020551 and Make Kirloskar, Model No- KTA 38 G, 750 KVA Capacity complete all as specified.

S&F in repairs SOLENOID as per Cat No 3054709 and Make Kirloskar, Model No- KTA 38 G, 750 KVA Capacity complete all as specified.

S&F in repairs V BELT RIBBED as per Cat No 4958411 and Make Kirloskar, Model No- KTA 38 G, 750 KVA Capacity complete all as specified.

S&F in repairs VALVOLINE PREMIUM BLUE 7600 1/55LTR as per Cat No 500258 and Make Kirloskar, Model No- KTA 38, 750 KVA Capacity complete all as specified.

Repairing the self starter of Mico make after removing from the Gen set of capacity 750 KVA and transporting to an authorised sevice centre including replacement of the following U/S parts :-

(a) Armature . Qty : 1 No

(b) Bendex of suitable size : 1 No

(c) Bearing/bushes : 1 set

(d) Relay switch of suitable size : 1 No

Repairing the Dynamo/Alternator of Mico make after removing from the Gen set of capacity 750 KVA and transporting to an authorised sevice centre including replacement of the following U/S parts:-

(a) Armature of suitable size : 1 No

(b) Bearings / bushes of suitable size : 1 Set

(c) Voltage regulator of suitable size : 1 set

Opening the coupling, dismantling the alternator carefully removing the fly wheel dismantling the unserviceable starting gear wheel, including minor repairs and cutting welding (if required) and transporting to authorised service centre fixing back the alternator after repair and properly coupled back all as directed including installation, testing & commissioning after repair of 50/63/125 KVA Gen Set complete all as specified.

M&L for rewiding the alternator (starter & rotor) with super enamelled copper winding wire with appropriate same gauge of existing coil with similar class of existing insulation as recommended by manuracturer with high quality normex insulating paper applying best quality insulating varnish on starter/rotor windings drying them completely, testing the insulations as directed by Engr-in-Charge complete all as specified.

Schedule of credit amount of Rs. 1,35,480.00 to be deducted during AOC

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