MCW SITC of latching Type High mast lights and electrical allied works at FSDs under DO Hapur.

Highmast Pole & LEDs ,Aviation Lights installation work

Supply of 16M highmast tower in telescopic polygonal shape made of Hot Rolled Steel Sheets confirm to IS standard. 16 Mtr Height consist of two sections from top to bottom suitable for 47-50 m/sec wind speed . Both the Sections jointed via stress-fit method & overlapping of 1.5 times of intersection dia. The head frame assembly is specially design with latching technology in which the luminaire carriage engages a mechanical latch at the mast head upon hoisting, transferring tensile load from the wire ropes to the mast structure, thereby offloading the ropes in rest position. Luminaries carriage should be designed to install upto 8-10 nos luminaries in symmetrical arrangement. Highmast should have raising lowering system integral power tool motor, SS wire ropes, trailing cable, connectors, junction box. Hot dip galvanized lightening final of 1.2 Mtr Long must be mounted at top of head-frame (not on lanten carriage), Foundation bolts along with nuts, washers, anchor plate etc. and common template used for making civil foundation. Highmast & its Luminaire & Aviation Light should be of same make to avoid any Structural compatibility, Service & maintenance issues in future .Wind Tunnel Test Report/Type Test Report of Winch, SS Wire rope, Motor etc. must be submitted before approval . Manufacturers should complied make in India & have ISO 45001:2018, ISO 14001:2015, ISO 4063 and ISO 3834 Certified and Manufacturing process of Highmast/Poles starting to end ,Galvanization process etc. should be under one premises . The detailed specification required are as follows : (FSD Hapur- 2No, FSD Partapur-1No)

High Mast Specifications

Height of mast- 16 mtr No. of section- Two section HR Material construction- HR sheet steel conform to IS 2062 / BS EN 10025 or Equivalent Base dia and top diameter- Base 410 mm, Top 150 mm (min) Sheet thickness- Bottom 4mm, Top 3mm Cross section of mast- 20 side polygonal Standard of Galvanisation- As per ASTM A 123/ ISO 1461 or equivalent Thickness of base plate- 25 mm minimum Diameter of Base plate- Minimum 570 mm Lightining protection final- G.I. single spike of length 1200 mm minimum Base wind speed as per IS 875- 180 km/hr or 50 mt/sec. Number of foundation bolts- 8 nos min manufactured from special EN8 Grade steel TS600 type PCD of foundation bolts- 490 mm minimum Type/Diameter/length of foundation bolts- TS 600/30 mm dia/ minimum 850 mm long Design safety factor- As per PLG 07 (ILE TR 07 renamed as PLG 07) Steel grade- BSEN-10025 with tensile strength 355 N/ sqm/ASTM A572 Welding Process- Single Longitudinal weld , No Circumferencial Weld allowed. Thickness of Galvanization- 86 Microns Minimum

LANTERN CARRIAGE Material of construction- channel/50 mm dia ERW pipe Galvanized . No. of arms- 8 Arms,Welded,1 section or equivalent No. of Luminiare- 8 Nos. TRAILING CABLE Cable for supply- Copper Conductor,2.5/4.0 sqmm, 5 core maximum according to wattage of LED fittings Insulation /sheathed- EPR insulated & PCP sheathed No of cables/circuits as per mast- 1 No.(3 phase) flexible type multicore WINCH/POWER TOOL Type/SWL of winch-Double drum (DD2GPB) winch tested from IIT/any accredited Lab of Govt. Of India approved with specific load bearing capacity 750 kg min. Drum operation-Individual/combined Method of operation-Motorised/ Manual Motor capacity- 1 HP power tool 3 phase electric motor reversible type 415/ 250 volt integral (inside high mast) Torque limitor- With mechanical tripping facility No of speeds - Single speed 6 pole

STAINLESS STEEL WIRE ROPE Grade/construction-ASIS 316,7/19, SS 316, 7/19 Construction tested from IIT/any accredited Lab of Govt. Of India approved and of reputed make Suspension system-3 Points suspension Number of ropes - 5 Nos. Diameter of Rope (mm)-6 mm dia (min) with 5 Nos. Ropes Breaking load capacity of rope- Minimum 2350 kg X 2 Factor of safety for wire ropes-Min. 5 for combined breaking load HEAD FRAME ASSEMBLY Head frame pully- Cast Aluminium(LM-6) No of Pully- 4 Nos. Head Frame type - Latching type

Supply of 200 watt LED Flood Light, powder coated pressure die cast aluminium (System lumen efficacy ≥120 and <135 lm/Watt). Supplying, Installation, Testing & Commissioning of Flood Light, powder coated pressure die cast aluminium body with built in or separate driver as per the requirement with Driver efficiency >85%, Input voltage: Input voltage: 140-270 Volt AC, frequency 50/60 hz, Operating temp range -5 0C to 50 0C, internal surge protection of 5 KV L,N,E as per IEC 61000-4-5, Driver efficiency >85%,THD < 10% as per IEC 61000-3-2, P. F.≥0.95, IP-66,IK-10, CRI >70, under voltage and over voltage protection, EMI-EMC as per CISPR-15, lenses for beam angle 30 deg-120deg as per the application and the project requirement, suitable tilt able fitting, life time (LED, Driver & electrical circuitry) of minimum 50000 Burning Hours with 70% of initial Lumen maintained till life ends as per LM80 extrapolation IES TM-21-11 report, CCT 3000°K / 4000°K / 5700°K /6500°K (As per ANSI Bin), SDCM(Standard Deviation Colour Matching) <5, Maximum power consumption should not more than the specified rating and Fixture shall be of relevant BIS standard complete in all respect i/c external connections with 1.5 sq.mm FRLS/HFFR, PVC insulated copper conductor single core cable and earthing etc. as required with Minimum 5 year OEM warranty. System lumen efficacy ≥120 and <135 lm/Watt output . LM79 & LM80 Test report and all testing required for LED fixtures as per BIS shall be submitted.. Shape size and CCT shall be as approved by Engineer-in-Charge as per requirement. (Thermal management: heat sink of aluminium housing such that LED junction temperature shall not rise above 90°C).

SITC of LED Type Single dome aviation obstruction light of Medium Intensity having 2000 candela output, IP65 Protection NABL approved with mounting bracket.

Installation,Testing & Commissioning of the high mast with the help of suitable tools and plants, including hydra etc. wiring connections of luminaires with all wiring materials like PVC insulated PVC sheathed flexible cable of size 5x2.5 Sqmm, lugs, MCB and all labour.

Construction of RCC foundation for 16 mtr High Mast Pole including earthwork in excavation in all kinds of soil, filling of excavated earth in trenches/plinth, providing and laying PCC 1:4:8 with 40 mm aggregate, centering and shuttering for foundation surfaces, supplying and fixing Fe-500D reinforcement steel, and providing and laying RCC M-20 grade with 20 mm aggregate, complete as per drawing and direction of Engineer-in-Charge.

Earthing with G.I. earth pipe 4.5 metre long, 40 mm dia including accessories, and providing masonry enclosure with cover plate having locking arrangement and watering pipe etc. with charcoal/ coke and salt as required.

Providing and laying earth connection from earth electrode with 6 SWG dia G.I. Wire in 15 mm dia G.I. pipe from earth electrode including connection with G.I. thimble excavation and re-filling as required.

Supply, installation, testing and commissioning of outdoor-type Control Panel (IP-65) of size 750x400x250 mm, 415V, 32A TPN, stand-mounted, dust- & vermin-proof, fabricated from 14 SWG CRCA sheet steel with epoxy-polyester powder coating, complete with 32A TPN MCB incomer, 25A TP contactor for automatic switching of Luminares , 22A/9A Contactor,6A control MCB, time switch with bypass arrangement, HRC fuse or equi., ON/OFF push buttons, Toggle Switch-Auto-Off-Manual, R/Y/B/GE indication lamps, terminal blocks, detachable bottom gland plate, internal FRLS wiring with ferrules & lugs, laminated wiring diagram, name plate, danger board, and 35x35x3 mm MS angle stand — fully wired, tested and suitable for high-mast lighting operation.

Supply, installation, testing and commisioning of weather proof MS loop in loop out busbar box of size not less than 350x270x200 mm with4 Nos. suitable capacity ALU Bus Bar (R,Y,B & N) (upto 63 Amp) duly finished and painting, detachable gland plate & Arrangement for interconnection etc as required. (Confoming to relevent BIS/IS standard or equivalent)

Supply, installation, testing and commisioning of weather proof MS loop in loop out busbar box havin 4P MCCB 63 Amp 25 KA MCCB with thermomagnetic release and of size not less than 450x375x200 mm with 4 Nos. suitable capacity ALU (upto 100 Amp) Bus Bar (R,Y,B & N) duly finished and painting, detachable gland plate & Arrangement for interconnection etc as required. (Confoming to relevent BIS/IS standard or equivalent)

Supplying and fixing 30 A, 415 V, TPN Industrial type socket outlet, with 4 pole and earth, metal enclosed plug top along with 30 A "C" curve, TPMCB, in sheet steel enclosure, on surface or in recess, with chained metal cover for the socket out let and complete with connections, testing and commissioning etc. as required.

Supply, installation, testing & commissioning of 15W LED bollard light with aluminium pipe housing, PDC Base and top cover with glare free PC diffuser, IP65, 140-270V AC, PF ≥0.95, CRI ≥70, THD ≤15%, Warm light of 3000K-4000K, open & short circuit protection, surge protection of 3KV, LM80 certified LEDs with L70 @ 50,000 hrs, having minimum 2 years warranty, approx. height 1000mm & diameter 70mm, complete with mounting bolts, accessories, as per direction of engineer incharge.

Erection of LED bollard light with aluminium pipe in cement concrete 1:3:6 (1 cement : 3 coarse sand : 6 graded stone aggregate 40 mm nominal size) foundation (0.043 cum) including excavation and refilling (0.073 cum) etc. as required.

Supply of PVC insulated PVC sheathed cable of 1.1KV grade armoured Underground aluminum conductor cable as reqd confirming to IS –7098 part I with up to date amendments) of the following size

4x 16 sqmm.

4x 10 sqmm.

4x 6 sqmm.

2x 6 sqmm.

Supply and making end termination with brass compression gland and aluminium lugs for following size of PVC insulated and PVC sheathed/XLPE aluminium conductor cable of 1.1 kv grade as required.

4x16 sqmm(28mm)

4x10 sqmm(25mm)

Demolishing cement concrete manually/by mechanical means including disposal of material within 50 metres lead as per direction of Engineer-in- charge. Nominal concrete 1:3:6 or richer mix (including equivalent design mix)

Providing and laying in position cement concrete of specified grade excluding the cost of centering and shuttering - All work up to plinth level : 1:1½:3 (1 Cement: 1½ coarse sand (zone-III) derived from natural sources : 3 graded stone aggregate 20 mm nominal size derived from natural sources)

Providing , laying and fixing following dia G.I Pipe (Medium Class) Completed with G.I fitting. 100mm Dia

Laying and fixing of one number PVC insulated and PVC sheathed / XLPE power cable of 1.1KV grade of following size on wall surface as required. Upto 35 sq. mm (clamped with 1mm thick saddle)

Laying of one number PVC insulated and PVC sheathed / XLPE power cable of 1.1 KV grade of following size in the existing RCC/ HUME/ METAL/HDPE pipe as required.

Supplying and laying of following size HDPE pipe(PN 6, PE 63) ISI marked along with all accessories like socket, bend, couplers etc. as per latest standard IS Code, Part II complete with fitting and cutting, jointing etc. Direct in ground (125cm below ground level)including excavation and refeling the trench but excludingsand cushioning and protective covering etc.complete as requied.

40 mm dia

63 mm dia

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