REPAIRS AND PERIODICAL MAINTENANCE OF CERTAIN PACKAGE TYPE AC PLANTS AND COLD STORAGE PLANTS AT AFA HYDERABAD

Amount

M&L for servicing of compressor unit with blower unit and condensing unit (Package Type AC plant and servicing whole chamber, blowing out the dust, rectifying the minor problems, checking of interlock of safety/ control device, checking of all electrical connections in unit, refrigerant pipe lines, renewal of all corroded sheet metal screws, servicing of blowers, cleaning of evaporator coils washing with chemicals for coil cleaner with forced feed method to remove the dust from the coil and filters, greasing the blower fan bearings, alignment of the blower and shaft, adjustment of the 'V' belts tension, tightening the nuts bolts, including replacement of damage trucking canvas with zip as per old of the following capacities of Package type AC plants complete all as specified and directed by EIC. Note:- Small repair work related to servicing part (if any) shall be included in the scope of work. No extra payment shall be admissible for that account.

(a) Set of 1 x 5.5 TR Capacity

(b) Set of 2 x 5.5 TR Capacity

(c) Set of 3 x 5.5 TR Capacity

(d) Set of 2 x 8.75 TR Capacity

(e) Set of 3 x 8.75 TR Capacity

(f) Set of 3 x 11.0 TR Capacity

(g) Set of 1 x 10.0 HP & 2 x 20 HP Capacity (24 TR) at ATC Tower

(h) Set of 22 x 4 TR Capacity at Vidhya Theatre

(j) Set of 1 x 60 TR Capacity at Link Trainer VRF (Centralised Package type)

M&L for complete servicing the Indoor Cassette (Package Air Conditioning Unit), with and including dismantling the Cassette units sheet metal body, blowing out the dust, spraying the organic based scale removing agent at the appropriate ratio to the condenser fan area, till removal of complete scales & dust, flushing through for proper air flow across the coil, checking of all electrical connections, greasing of motor bearing, renewal of all corroded sheet metal screws, applying synthetic enamel paint over a coat of primer on the rusted portion in inner body, reassembling the sheet metal parts, and testing the unit all as specified and as directed by Engineer-in-Charge. Note :- Small repair work related to servicing part (if any) shall be included in the scope of work. No extra payment shall be admissible for that account.

(a) Set of 2 x 5.5 TR Capacity

(b) Set of 3 x 5.5 TR Capacity

Set of 2 x 8.75 TR Capacity

(c) Set of 3 x 8.75 TR Capacity

(d) Set of 3 x 11.0 TR Capacity

(e) Set of 1 x 10.0 HP & 2 x 20 HP Capacity (24 TR) at ATC Tower

(f) Set of 22 x 4 TR Capacity at Vidhya Theatre

(g) Set of 28 x 3 TR Capacity at Link Trainer VRF (Centralised Package type)

M&L for leak testing of the total refrigerant system of Package type AC plants by pumping down the refrigerant to cylinder, flushing out the entire system arrest all leakages by replacing the damaged flare nuts, taflon washers, brazing, gaskets, o rings etc and leak test by supply and charging with Nitrogen gas ( N-2) under constant pressure of 250 - 300 PSI , watching the pressure for 24 Hrs for confirmation, flushing out the system vacuumising and charge the required qty of refrigerant and lubricant testing and commissioning the system all as directed for the following capacity of plants (Note :- Refrigerant & compressor oil shall be measured and paid separately under respective items)

(a) Set of 1 x 5.5 TR Capacity

(b) Set of 2 x 5.5 TR Capacity

(c) Set of 3 x 5.5 TR Capacity

(d) Set of 2 x 8.75 TR Capacity

(e) Set of 3 x 8.75 TR Capacity

(f) Set of 3 x 11.0 TR Capacity

(g) Set of 1 x 10.0 HP & 2 x 20 HP Capacity (24 TR) at ATC Tower

(h) Set of 3 x 5.5 TR Capacity at C&B Hall

(j) Set of 22 x 4 TR Capacity at Vidhya Theatre

M&L for taking down unserviceable hermetically sealed compressor after disconnecting the suction/delivery lines and Supply & fixing hermetically sealed compressor of following capacities as per existing make, model & specification, including pressure testing, vacuumising and charging of refrigerant, testing and commissioning all as directed Make : - Copeland / Danfoss / kirloskar / Blue Star / Voltas (As per site) Note :- Refrigerant gas will be measured and paid separately under resoective item of BOQ)

(a) 4 / 5.5 TR Capacity

(b) 8.75 TR Capacity

(c) 11.0 TR Capacity

(d) 10 HP Capacity

Taking down unserviceable liquid line filter drier and S&F liquid line filter drier as per existing make & specification and suitable size to fixing with existing refrigerant line for 5.5 TR to 8.75 TR capacity compressor of AC Plant, all as specified and directed by the Engineer-in-Charge.

Taking down unserviceable liquid line filter drier and S&F liquid line filter drier as per existing make & specification and suitable size to fixing with existing refrigerant line upto 11 TR capacity compressor of AC Plant, all as specified and directed by the Engineer-in-Charge.

Taking down unserviceable liquid line filter drier and S&F liquid line filter drier as per existing make & specification and suitable size to fixing with existing refrigerant line for 10 HP capacity compressor of AC Plant, all as specified and directed by the Engineer-in-Charge.

Removing the worn-out unserviceable blower motor following capcity of AC Plant from the position after disconnecting the electrical connections and transporting to the work shop and opening the end covers, removing the unserviceable winding, clean the slots with CTC, rewind the motor by super enameled copper winding wire of suitable gauge and size with insulating paper, insulating varnish and drying for obtaining requisite insulation values complete with necessary PVC sleeves, lead wire, new terminal block complete and bring back and install in position including testing and commissioning all as directed

(a) Upto 1 to 3 HP capacity

(b) 5 HP to 7.5 HP capacity

(c) 10 HP capacity

Taking down unserviceable blower motor V-belt and S&F blower motor V-belt as per existing same Model & specification and suitable size to fixing with existing system for the following capacity Package units all as specified and directed by the Engineer-in-Charge. Make:- FENNER/DUNLOP/NIRLON

(a) 5.5 TR Capacity

(b) 8.75 TR Capacity

(c) 11.0 TR Capacity

(d) 10 HP Capacity

(e) 4 TR Capacity

(f) 60 TR Capacity

M&L for Repair/Servicing microprocessor based control panel with display including replacing wornout u/s single/three phase controllers, contractors, fuse, internal wiring as per existing same model & specification and suitable size for the following Package unit of AC Plants all as specified and directed by the Engineer-in-Charge.

(a) 5.5 TR Capacity

(b) 8.75 TR Capacity

(c) 11.0 TR Capacity

(d) 10 HP Capacity

(e) 4 TR Capacity

(f) 60 TR Capacity

S&F in replacement microprocessor based control panel alongwith single phase controllers, contractors and LED display as per existing same model & specification, controlling for condensing unit, compressor unit & blower of following units to Package type AC plant, all as specified and directed by the Engineer-in-Charge. Make:- Voltas/Bluestar/LG

(a) 5.5 TR Package Unit

(b) 8.75TR Package Unit

(c) 11.0 TR Package Unit

(d) Cold Storage 15000 BTU, (+ / -10°C) capacity

(e) 10 HP capacity

M&L thermal insulation with aluminium faced nitrile rubber 12 mm thick for duct/blower unit as per existing density and thermal conductivity including packing material for the 5.5 TR to 3 x 11TR capacities of Package type AC plants complete all as specified and directed by Engineer-in-Charge. Make :- Armaflex / Aeroflex / Thermobreak

M&L nitrile rubber tubular insulation for copper tubing as per existing density and thermal conductivity including packing material, aluminium sheet cover and PVC tie for the 5.5 TR to 3 x 11TR capacities of Package type AC plants complete all as specified and directed by Engineer-in-Charge. Make :- Armaflex / Aeroflex / Thermobreak

Removing the chocked unserviceable copper refrigerant tubing and S&F copper refrigerant tubing for the following sizes (outer dia) including suitable joints / branch connectors and distributers with flare nuts/brazing for indoor & outdoor units as required at site complete all as specified and as directed.

(a) 6.4 mm to12.7 mm

(b) 15.9 mm to 22.2 mm

(c) 25.4 mm to 28.6 mm

M&L for rigid PVC conduit (medium grade) size 32 mm dia for water drain out line for Package type AC plant, laid on walls, ceiling, in floors with clamping/fixing mtrls complete all as specified and as directed.

Description all as per Ser item 15 above but size 40 mm dia complete all as specified and as directed.

M&L for preparation of surfaces by scrapping and removing rusted portion with wire brush and applying one coat of Red-oxide primer and two coats of synthetic enamel paint by spray method of the following capacities Package type AC Plant complete all as specified and as directed

(a) Set of 1 x 5.5 TR Capacity

(b) Set of 2 x 5.5 TR Capacity

(c) Set of 3 x 5.5 TR Capacity

(d) Set of 2 x 8.75 TR Capacity

(e) Set of 3 x 8.75 TR Capacity

(f) Set of 3 x 11.0 TR Capacity

(g) Cold storage plant only outdoor unit (04 Nos, 15000 BTU to 20000 BTU cap)

(h) Cold storage plant only outdoor unit (02 Nos, 2HP cap)

Removing the unserviceable thermostat switch and S&F thermostat switch of range -5 to +25 degree centigrade of following capacity 5.5 to 11 TR & 10 HP all as directed by the Engineer-in-Charge.

Removing the unserviceable thermostat expansion valve from the evaporating unit and S&F thermostat expansion valve of following capacities including cutting and brazing complete all as specified and directed by Engineer-in-Charge.

(a) 5.5 TR Capacity

(b) 8.75 TR Capacity

(c) 11.0 TR Capacity

(d) 10 HP capacity

M&L for repairing the Cold Storage Room PVC wall and ceiling by replacing u/s PVC insulated panels made up of expanded polyesterene (EPS) stuck to 2mm thick PVC sheet with PVC strip/aluminium frame and repairing insulated door, by replacing door beading, repair to door lock etc. all as required at site and as directed by Engineer-in-Charge.

M&L for servicing / overhauling to complete indoor/outdoor (Cold Storage plant) labour only for overhauling and servicing whole chamber, blowing out the dust, rectifying the problems, checking of interlock of safety/ control device, checking of all electrical connections in unit, refrigerant pipe lines, renewal of all corroded sheet metal screws, servicing of blowers, cleaning of evaporator coils washing with chemicals with forced feed method to remove the dust from the coil and filters, greasing the fan including leak testing of the total refrigerant system of plants by pumping down the refrigerant to cylinder, flushing out the entire system arresting all leakages by replacing the damaged flare nuts, taflon washers, brazing, gaskets, o rings etc and leak test by supply and charging with Nitrogen gas ( N-2) under constant pressure of 250 - 300 PSI , watch the pressure for 24 Hrs for confirmation tightening the nuts bolts, of the following capacities of Cold Storage Plant plants at FCM & Airmen Mess complete all as specified and directed by Engineer-in-Charge.

(a) Cold Storage 15000 BTU, (+10°C) capacity (Room No 1 & 3)

(b) Cold Storage 15000 BTU, (-10°C) capacity (Room No 2)

(c) Cold Storage 20000 BTU, (+10°C) capacity (Room No 4)

(d) Cold storage 2 x 2 HP ( Eva -23.3°C to -28.0°C) capacity

(e) Cold storage (-) 2 HP (Airmen Mess)

(f) Cold storage (+) 2 HP (Airmen Mess)

M&L for taking down unserviceable hermetically sealed compressor after disconnecting the suction/delivery lines and Supply & fixing hermetically sealed compressor for Cold Storage Plant of following capacities as per existing make, model & specification, including pressure testing, vacuumising and charging of refrigerant, testing and commissioning all as directed Make : - Copeland/Danfoss/kirloskar/Blue star/Voltas (As per site requirement)

(a) Cold Storage 15000 BTU, (+10°C) capacity (FCM Room No 1 & 3) Model No NTZI36A4LRIB & ZB21KOE-TFD-524 CAP 3 HP

(b) Cold Storage 15000 BTU, (-10°C) capacity (FCM Room No 2) Model No KCM514CAL-B310H CAP 2.5 HP

(c) Cold Storage 20000 BTU, (-10°C) capacity (FCM Room No 4) Model No KCM514CAL-B310H CAP 2.5 HP

(d) Cold storage 2 x 2 HP ( Eva -23.3°C to -28.0°C) capacity Model No KCM475LAL-C310H CAP 5 HP & KCM475LAL-C310H CAP 5 HP FCM Room No 5

(e) Cold storage (-) 2 HP Model No KCM515LAL-E510H(Airmen Mess)

(f) Cold storage (+) 2 HP Model No KCM511LAL-E510H(Airmen Mess)

Supply and top up Compressor oil of suitable grade in the refrigeration compressor to the requisite level complete all as directed Make :- Freezol / Servo freeze

Supply and filling / topping up / charging of Refrigerent gas R-22 for Central/Package type ACs complete all as directed.

Supply and filling / topping up / charging of Refrigerent gas R-407 for Central/Package type ACs complete all as directed.

Supply and filling / topping up / charging of Refrigerent gas R-404 A for Central/Package type ACs complete all as directed.

Supply and filling / topping up / charging of Refrigerent gas R-410 for Central/Package type ACs complete all as directed.

Dismantling and taking down existing unserviceable submain wiring from batten/conduit of any size and making good to disturbed surfaces to match the existing surfaces complete all as directed.

M&L for submain wiring with 4X10.0 sqmm + 2x10 sqmm Earth Wire single core PVC insulated FRLS sheathed cooper cable connecting to common earth dolly in and including heavy duty PVC casing caping/conduit pipe as per direction , all accessories complete all as specified and as directed. Note :- 6 runs of copper wire and 1 run of casing caping/conduit pipe shall be measured as unit length.

M&L for submain wiring with 4X16.0 sqmm + 2x16.0 sqmm Earth Wire single core PVC insulated FRLS sheathed cooper cable connecting to common earth dolly in and including heavy duty PVC conduit pipe as per direction , all accessories complete all as specified and as directed. Note :- 6 runs of copper wire and 1 run of conduit pipe shall be measured as unit length.

S&F Distribution board 4 way TPN vertical Double Door duly fitted with Bus Bars, Neutral Links suitable for 415V, 50Hz, Blanking Plates, Suitable for FP MCCBs as incomer (MCCB to be measured and paid separatly), including taking down old complete all as specified and as directed.

S&F CRCA Sheet metal enclouser with provision to mount MCB / Isolator / RCCB etc, suitable for use on 415 V, 50 Hz supply, metal door IP 20, 4 way for 4 Nos modules including taking down old complete all as specified and as directed.

S&F MCCB 100 Amps ,415 volt ,35 kA Breaking capacity, fixed magnetic and adjustable thermal setting 4 pole incl all termnials, fitting etc complete all as specified and as directed.

S&F MCCB 63 Amps ,415 volt ,16 kA Breaking capacity, fixed magnetic and adjustable thermal setting 4 pole incl all termnials, fitting etc complete all as specified and as directed.

S&F MCB TPN 32 to 40 Amps 415V including all termnials, fitting etc complete all as specified and as directed.

S&F MCB Changeover two way centre off switch FP, 40 Amps 415V incl all termnials, fitting etc complete all as specified and as directed.

S&F in replacement for the following unserviceable spare parts for Package/Central type AC plants of any make and model complete all as specified and as directed.

(a) Contactor rated current AC 3, 9 Amps, coil voltage 230 V AC, 50Hz, capacity as per existing specification complete all as specified and as directed.

(b) Contactor rated current AC 3, 18 Amps, coil voltage 415 volts AC, 50Hz, capacity as per existing specification complete all as specified and as directed.

(c) Contactor rated current AC 3, 25 Amps, coil voltage 415 volts AC, 50Hz, capacity as per existing specifications

(d) Relay switch of range 4 to 6.5 Amps

(e) Relay switch of range 6 to 10 Amps

(f) Relay switch of range 9 to 14 Amps

(g) Relay switch of range 13 to 21 Amps

(h) LED Indicator lamps of colors R / Y / B

(j) HRC fuse 2.5 to 10 Amps

(k) HRC fuse 16 to 32 Amps

(l) MCCB 160 Amps 35 KA Make L&T Model No DU250C or equivalent approved make.

(m) MCCB 100 Amps 25 KA Make Havells / Standard Model No SKB-7 or equivalent approved make.

(n) MCCB 63 Amps 25 KA Make Havells/Standard Model No SKB-7 or equivalent approved make.

(o) MCCB 32 Amps 36 KA Make L&T Model No DNO-100D or equivalent approved make.

(p) MCCB 32 Amps 36 KA Make L&T Model No BA40320C or equivalent approved make.

Display sheet of size 100mm heightt x 150mm width for mentioning details of plants on 3 mm hylium /PVC sheet duly fixed on wall inside the installation plant including writing the details of AC plant and DG Set complete all as specified and directed by Engineer-in-Charge. Note :- AC plant details may be collected from concerned Incharge.

M&L for repair to unserviceable with cord/cordless PCB remote control unit of for indoor unit of Casettee AC of upto 4 TR Cap including replacement of unserviceable spare parts and refixing, connection of electrical control circuit, testing for satisfactory functioning complete all as specified and as directed.

M & L for sheet making SM / MES / Mech No with brass letter of size not more than 1 inch fixed on 3 mm hylium /PVC sheet duly fixed to the plant by adhersion/ reveat complete all as specified and as directed.

S&F in replacement Outdoor Sensors suitable for Package Type AC Plant same as per at site complete all as specified and as directed.

S&F in replacement Outdoor Sensors suitable for VRF Type AC Plant same as per at site of following capacity :-

(a) 22 x 4 TR Capacity

(b) 28 x 3 TR Capacity

S&F in replacement condenser fan blade suitable for Air Cooled condenser of following capacity

(a) 5.5 TR Capacity

(b) 8.75 TR Capacity

S&F in replacement strip heater including necessary wiring suitable to fix in plenum of following capacity :-

E M CONSTROL SYSTEM

Universal refrigeration and Engineering Company