S&T work in connection with "Construction of ROB in lieu of a) LC Gate No.36A at Km. 136/16-17 on Pune-Lonavla section. b) LC Gate No.45 at Km. 148/16-17 on Pune-Lonavla section. c) LC Gate No.02 at Km. 199/6-7 on Pune-Daund section. d) LC Gate No.08 at Km. 218/4-5 on Pune-Daund section " in Lonavala-Pune-Daund Section of PUNE Division.

1-SCHEDULE-A: Supply Portion (SOR Items) 9260504.74 Below/P

Supply of Indoor Jumper Wire ATC 1 x 1 mm dia. conforming to IRS 76/89 (Amd.3) or latest. (Inspection by Consignee)

Supply of PVC flexible copper cable single core multistrand 1 x 2.5 Sq.mm (50 2 conductor each diameter 0.25 +/- 0.01) as per IS 694/2010 with latest amendment if any.with insulation thickness of 0.70mm nominal conductor resistance 7.98 ohms/Km and test parameters are as per IRS (S)76/89 (Amd.3). (Inspection by Consignee)

Supply of Phenolic 10mm thick sheet, grade P3 in standard size of 1.22X1.22 Mtr as per spec. No IS 2036 of 1995. (Inspection by Consignee)

Supply of ARA Terminal blocks with links made of PBT Specn No.IRS/75/2006 (Rev - 2) with latest amendments and RDSO Drg. No. SA-23741A Alt.4. (Inspection by RDSO)

Supply of cartridge fuse block made of PBT as per RDSO Drg. No. SA-23748 Alt.4 & Spec. No. IRS S-75/2006 with latest amendment. Fuse block shall be suitable for round head type voltage fuses. (Inspection by RDSO)

Supply of round head type non detoriating type low voltage cartridge fuse as per Specn No IRS/S/78/92 with latest amendments. 2A/4A/6A/10A capacity. (Inspection by RDSO)

Supply of Tik-tak, piano type switches,5 A (as per IS Specification). (Inspection by Consignee)

Supply of three pole plug and socket 5 Amp (as per IS Specification). (Inspection by Consignee)

Supply of Apparatus Case with godown locks with detachable handle on both the doors. Single Case as per Drg. No. SK 783-1 & 2 with latest alteration. (Inspection by Consignee)

Supply of Apparatus Case with godown locks with detachable handle on both the doors. Half Case as per Drg. No. SK 783-1 & 2 with latest alteration. (Inspection by Consignee)

Supply of earth electrode assembly as per Drg.No.CR/S&T/SK-815.(inspection by consignee)

Supply of PVC jacketed wire rope for Track Lead connections. PVC jacketed wire rope 12 should be of Galvanised steel wire rope 6 mm dia (6x19 stranded wire with steel core of 6 mm dia) sheathed with PVC 2mm wall thickness, overall thickness being 10 mm. PVC sheath should be made of type 6 compound as per IS 5831 of 1984 Reaffirmed 2001 and steel wire rope as per IS: 2266:2019. Reclaimed or recycled material should not be used.(inspection by consignee)

Supply of GI pipe, inner dia. 100 mm dia. B-class as per spec. No.IS 1239 PT. 1/2004 or latest with sockets and fittings (TATA/JINDAL/ZENITH BIRLA make).(inspection by consignee)

Supply of DWC HDPE pipe with one snap fit coupler and 'O' ring conforming to IS 14 14930 (part 2 : 2001), Non metallic, normal duty, pliable, without protection against chemical attack and fire resistant, anti rodent, in 6 meter length of size 120 mm outer dia & 100 mm inner dia. (inspection by consignee)

Supply of RCC pipes half round of size 150 mm dia outer and 100 mm dia internal 1 mtr long matching to IS No. 458/2003 amendment-1 with Rev.4.(inspection by consignee)

Supply of Thermo shrink Cable Jointing kit (Reinforced) TSF-2 type generally 16 conforming to RDSO specification RDSO/SPN/TC/57/2015 Rev 1 with modified kit contents as per CSTE's Specification No.CR/SPN/TC/57(A)/2015 Dt. 06.01.2015(Table-A) to be suitable for jointing both 10/20/50 pair PIJF and 4/6 Quad cables along with sub-kit (Table-B) for armour continuity. (inspection by consignee)

Supply of Permanently Lubricated HDPE Telecom duct of size 50/42 mm and 17 accessories as per latest Specification TEC GR No. GR/TX/CDS-008/03/March 11 with latest amendment" for OFC cable of size 24 fibre armoured in length of 1000 mtrs/roll. Duct to be supplied from TEC approved sources.(inspection by consignee)

Supply of 24 fibre straight joint closure (SJC) complete with all accessories as per 18 RDSO specification No. RDSO/SPN//TC/68/2007, Rev.0 amendment No. 1.1 or latest amendments as as per or TEC Spec.G/OJC-01/01 Sept.2003 or latest of Raychgem make model EOSC 400 B4 24F or TVS ICS make model 1500-L:1 83-XX or Birla VXL make model VT-200 or 3M make model 2179 CD. (inspection by consignee)

Supply of wire 16/0.2 (Blue, Red, Grey, yellow, Brown, Black, White as per site engineer instruction) finolex/polycab/delton make. IRS S-76/89 (Amd.3), BS: 4808 Part-2. Wire to be procured from RDSO approved vender.(inspection by consignee)

Supply of Main Signal Post 140 mm outer dia 4.6 Mtr Length as per spec No IRS S 6/81 with latest amendments. (Inspection by Consignee)

Supply of Cast Iron Main signal surface base 140mm as per spec No IRS S 10 and Drg 21 No 2011/M with latest amendments, with CLS Ladder assembly complete for CLS signal 5.5/4.5 mtrs long as per RDSO Drg. No. SA-23156/23153 as the case may be & signal front staging complete assembly for CLS unit as per Drg.No RST/11413 & signal back staging as per extent C. Rly practice (Inspection by Consignee)

Modification in existing EI system as per latest TAN, it includes :- Design and modification in existing interface and interlocking circuit of EI system, including modification in VDU,CCIP,MT,Data logger, EI, Relay rack complete wiring conforming to RDSO specification, as per technical requirement & tentative approved signalling plan/diagrams. Required hardware will be 23 provided by railways except the wiring, material (i.e. connectors, interconnecting cable/wires, fuses etc.). The work includes supply of modified ST/LT, interface and logic circuit, CCIP/VDU diagram etc. to suit the approved interlocking plan. It also includes modification in data logger/MT, carrying out FAT, SAT jointly with railways and satisfactory commissioning of the modified EI with full complements as per approved IP and central railway practices. All Plans ans wiring diagrams shall be prepared on AUTOCAD and supplied in both soft copy and hard copies(6 sets).Alteration involving modification in more than 11 routes upto 20 routes (Inspection by consignee).

Supply of as made documents (Manuals for installation, testing and maintenance of the system) (One set consists six (06) sets of following documents per station). (i) Manual for installation, testing, commissioning and maintenance of the system for Technicians/Jr.Engineers (Installation and maintenanace level). (ii) Functioning and system overview (Higher Management Level)(iii) Completion document as per speciala conditions of contract. (iv)Design & Supply of circuits and plans to suit layout given in the signaling plan for Hot Standby Architechture Electronic Interlocking (EI) system. All plans and wiring diagram shall be prepared on Autocad Drawing and supplied with CD. This will include supply of Control-cum-Indication Panel/VDU diagram, Square Sheet, Wiring Diagrams (Application Logic and Interface Circuit), Fuse Analysis, Contact Analysis, Tag Block Analysis, Power Supply Distribution / Power Equipment arrangement (with program switch) Diagram, Auto Change over diagram (if supplied by the contractor) and all other relevant drawings. 24 NOTE : The contractor shall initially supply 1 set of documents (Paper Prints) for approval of Railways. He shall ensure that each sheet has a block for signature of Railway Official as well as a block for signature of firm, duly signed by the authorised signatory of the firm. The name of the work as given by Railways shall be written on every sheet under the work column. All the drawing shall be supplied in a good quality folder for each station. After approval of documents by Railways, the contractor will make copies of the approved documents and return the approved document to Railways. The contractor then will make necessary correction to Application Logic Software duly incorporating Railways' alterations/corrections/comments, if any. After complete testing/commissioning of the station, tracings of completion documents as mentioned above will be submitted to Railways for approval. Alongwith the completion application logic, difference report (showing addition & deletion in different colours) as compred to earlier approved application logic also be submitted. After approval of completion application logic by Railways, 5 sets of copies of duly approved completion tracings will be submitted to Railways.

CABLE ROUTE TRACER for tracing existing cable route and depth make:Stanley/MEGGER/Rycom. (Inspection by Consignee) Above/

2-Schedule-B: Execution portion (SOR items) 4588227.87 Below/P

Circuit wiring/jumpering as per circuit diagrams in the relay racks/IDF rack tagblocks. This includes preparation of Jumper sheets by wire man duly checked by firm's site supervisor & 1 wire to wire testing as per circuit diagram. Any wrong jumper done by wireman will not be paid & correction shall be done free of cost. Jumper wires will be issued by Railways. Good quality solder rosin core (18 SWG PHILCO/KHOSLA MAKE) to be supplied by contractor for soldering of Jumper wires. Soldering of jumper wires to be done after completion of testing by Railways. (unit treted as jumper)

Fabrication and fixing of phenolic laminated/Fibre glass sheet in location box by 2 providing all fixtures as per Railway Drawing including fixing of PVC coated/with PVC pipe covered string rods at the back side for cable support with contractor's own materials. The work shall be done as per drg and arrangement similar to SK 783-1 & 2 with latest alterations & as per instructions of Rly engineer at site. Single Case

Fabrication and fixing of phenolic laminated/Fibre glass sheet in location box by 3 providing all fixtures as per Railway Drawing including fixing of PVC coated/with PVC pipe covered string rods at the back side for cable support with contractor's own materials. The work shall be done as per drg and arrangement similar to SK 783-1 & 2 with latest alterations & as per instructions of Rly engineer at site. Half Case

Fixing of cutting in relay bases & wiring of relays with Contractors own material obtained from approved sources in location box as per the instructions of Engineer in charge. Per

Fixing of ARA Terminals and fuse blocks on phenolic laminated sheets and fixing by stainless steel/brass nuts & bolts.This includes provision of two additional holes on the board on either side for cable conductor entry. Per

Termination of cable cores on ARA terminal/fuse blocks, 8 way terminals block/ Wago terminal in the apparatus Cases/ cable termination rack.This includes all associated works of pulling out the cable from underground. The work shall be done as per location plans and instructions of Rly engineer at site.

Excavation and Casting of Apparatus Case foundation with contractors Anchor bolts, cement, ballast and other materials. The required scaffolding Ferma etc. for Casting of foundation will have to be brought by the contractor at his own cost - Single Case as per Drg. No. SK-803.

Excavation and Casting of Apparatus Case foundation with contractors Anchor bolts, cement, ballast and other materials. The required scaffolding Ferma etc. for Casting of foundation will have to be brought by the contractor at his own cost - Half Case as per Drg. No. SK-804.

Erection of Apparatus Cases. This includes filling of location foundations and plastering. Single Case

Erection of Apparatus Cases. This includes filling of location foundations and plastering. Half Case

Installation of Eqpt. (Relays, resistance, chargers batteries etc.as applicable) & wiring of the same in apparatus Cases as per location diagrams & circuit diagrams, as per Instruction of site incharge and practice. Single Case

Installation of Eqpt. (Relays, resistance, chargers batteries etc.as applicable) & wiring of the same in apparatus Cases as per location diagrams & circuit diagrams, as per Instruction of site incharge and practice. Half Case

Installation of earth electrode assembly as per Drg.No.RE/S&T/SIG/Tender/SK726/85 including earth wire connected through GI wire 8 SWG supported on M.S. flat of size 6mm x 40 mm to earth electrode as per drg. No. CR/S&T/SK-815 for sigg. Equipment such as lever frames, 13 apparatus case, signals, relay racks,block insruments, and etc. as per RE manual. The earth value should be less than 10 Ohms including the lead wire. The value should be measured in presence of Rly. supervisor. It should be documented and painted on earth enclosure made of concrete. (Only earth electrode will be supplied by Railway). All other material required for provision of earthing will be brought by the contractor.

Excavation of cable trench as per cable route plan, 1.0 mt. deep and 300mm wide along side the track in normal soil/strata, conforming to distances as per cable route plan and refilling after cable laying. This work includes covering of cable laid in trench by loose soil for a layer 14 of 50 mm thickness after clearing of route, bushes, etc. It shall be ensured that top of the cables laid is at a depth of 0.8 m or more. It if is less, then the width and depth shall be suitably increased and accordingly proportionate payment shall be made. In case depth of trench is not achievable due to site conditions proportionate payment will be made as per procedure. The work shall be done as per the extant practice on Central Railway and instructions of Railway Engineer at site. Drg. No. SK-805. ( cu. mtr)

Excavation of cable trench as per cable route plan,1.0 mt. deep and 300mm wide along side the track in hard soil, conforming to distances as per cable route plan and refilling after cable laying. This work includes covering of cable laid in trench by loose soil for a layer of 50mm thickness after clearing of route,bushes etc. It shall be ensured that top of the cables laid is at a depth of 0.8m or more. If it is less, then the width and depth shall be suitably increased and accordingly proportionate payment shall be made. In case depth of trench is not achievable due to site conditions proportionate payment will be maden as per procedure. The work shall be done as per the extant practice on Central Railway and instructions of Railway Engineer at site. Drg. No. SK- 805.(cu.Mtr)

Cutting of all types of Roads/ platforms (ecxcept concrete type) for trenching and 16 excavation to depth of 300mm X 300mm wide approx. and refilling after laying of RCC/GI /DWC pipe & to restore them to original condition. The work shall be done as per extant practice on C.Rly & instructions of Rly engineer at site. Drg. No. SK-807.(cu Mtr)

Fixing of GI pipes for crossing the culverts, bridges etc. and concreting of ends with brick masonry at both ends as per the instruction of Rly engineer at site.

Digging of trench 1.0 M deep from rail flange/road level (for LC) and 0.3 Mtrs. to 0.6 18 Mtrs wide and back filling after placing of DWC/RCC/GI pipe.(Placing of DWC/RCC/GI pipe coverd separately. The ballast disturbed be screened and dressed as required by Engineer-in-charge or his representatives and road tarred immediately. Drg. No. SK-806.(cu Mtr)

Laying of DWC/RCC pipes alongwith collars in trenches at places of track and road crossings, platform cuttings etc.

Laying of signalling/Power/Telecom cable of various cores/sizes in trenches.

Wherever depth of 0.5M cable trench is not feasible, cable shall be protected as under:- Preparation of cement mixture 1:3:6 with contractor's own materials and spreading cement concrete mixture layer of 100 mm thick over the already laid cables in the excavated trench.(cu Mtr)

Making of Thermoshrink straighht through/derivation/ transformer /PIJF cable joint for underground jelly filled cable 6 quad/4quad/20 pair 10 pair etc. PIJF cable as per the instruction of Rly engineer at site.

Lettering / Numbering Termination particulars, equipments names etc., legibly and neatly inside location boxes

Laying of HDPE duct in trench and its protective work as per direction of site engineer.

Blowing/Drawing of OFC cable in HDPE/DWC duct and protective work, as per direction of site engineer

Splicing (Jointing 2X24 F OFC) and testing of 24 fibre OF Cable and making the splice joint as per direction of site engineer with contractors own splicing machine and tools. Splice loss of each fibre should be less than or equal to 0.05db. Splice reflectence should be better than 60db.

Relay Contact break test of indoor relay wiring. Contractor shall depute Engineer, 29 Supervisor & wiremen technically qualified to carryout contact break testing as per approved circuit diagrams. Firm Engineer to sign circuit diagrams for break testing after carrying out the test in presence of Railway's site supervisor/Engineer. (A3 Size circuite per sheet)

Design and supply of Detailed Signalling Circuits including Panel diagram(if required) , Route section Plan , Selection Table , Fuse & Negative Tag. Analysis , Contact analysis , Relay Rack Arrangement and wire count sheets etc. in A3 size.Completion circuit shall be plotted in AutoCAD. The contractor shall initially supply 2 sets of circuits duly signed by the circuit designer having 31 substantial experience on design side for making such circuits, complete for approval of Railways. Railways will return one set of circuit to the contractor duly approved with alterations /corrections, if any. The contractor shall incorporate Railway's alterations/corrections in the original tracings & CD without any deviation and submit two copies of the modified circuits. Original tracings so modified & final CD complete in all respects alongwith 6 sets of final approved circuits (out of which one set shall be supplied in transparent bags. Only two sheets of circuits shall be placed in one bag each ) shall be submitted to the Railways in case there are no further alteration suggested by Railways. This also includes modification in yard.

Patching work in old location box consisting 1) Digging of pit, cleaning of earth from 32 all sides, breaking of seal of location boxes removal sand from location, marking of new cable holes 2) insertion of cable from ground 3) making place for cable termination in old location, shifting ARA, fuse etc after removal and termination including fixing of ARA. 4) Termination of cable in old location 5) Filling of sand and plastering to all sides upto 50mm below ground level.

Dismantling/Releasing of the existing outdoor signalling items such as CLS unit with posts alongwith base, lever frames (5 levers set), battery box with equipments, location box with 33 equipments, block instruments, point machines, mechanical point, AFTC/DAC, Relay rack, CT Rack alongwith Relay rack. IDF with all accessories. All these unit will be counted as one no. along with their accessories. This includes the cost of transportation of released material from site to Railway Scrap Depot. unit treted as Per Signal/point/Loc.Box/Relay Rack) Location

Releasing of cables from old location boxes and taking it into new location boxes. This includes excavating the earth to release the cables from old location box for taking it into new location. This also includes releasing the old location box and bringing it to nearest station / central cabin.

Excavation and Casting of Main signal foundation as per Drg No SK 801 with 35 contractor's own materials including cement and anchor bolts of standard size. The required scaffolding Ferma etc for Casting of foundation will have to be brought by the contractor at his own cost.

Erection of CLS Post with Surface base and signal unit on top or on OFF set Bracket, 36 fixing of front and back staging, ladder and guards, signal name plates/boards if any with contractors own brackets and fixing materials. This also includes erection of auxiliary signals like calling on, shunt signal if any. The work shall be done as per instructions of Rly engineer at site.

Termination of tail cable on Main signal units and wiring with contractor own material, fixing of lenses etc. The work shall be done as per instruction of Rly engineer at site.

Installation of ON/OFF aspect LED's in signal including termination of tail cable on signal, wiring, fixing of LED units and testing. The work shall be done as per instruction of Railway Engineer at site

Transferring of signalling/Telecom cables from existing location box to New location box. The work include breaking/ dismantling of existing foundation of locations, excavating and removing / segregating coils of this cables which may be of about 10 mtr in length. These cables are then to be disconnected and removed from the existing locations one by one as per the instructions and under the supervision of railway staff present at site. The cable is then to be inserted and 39 terminated in new location box. The item includes neatly dressing of cables marking wiring tree etc. The material required for dressing / lacing will be arranged by contractor at its own cost. The work is required to be done systematically and with due precaution during the night block of 2.00 - 2.30 hrs each or within the time that may be allowed. The excavation work to be done carefully without damaging the cables to avoid undue failures. (Termination charges will be given separately) Note: Proportionate payment will be made if cable is of other length. 2/6/12/19/24/30 core signalling cable/4 or 6 Quad/PIJF/Any signalling/Telecom Cable (One no. unit = One cable of 10 m length) Above/

3-Schedule-C: Supply& Execution portion(Non SOR items) 2567255.72 Below/P

Excavation for OFC PIT for cable jointing of size 1.5 M X 1.5 M X 1.2 M for all type of 1 soils, the section back filling the pit and ramming after jointing, provision of brick walling the four walls and bottom of PIT with RCC slab, back filling with earth and ramming per drawing N.B All the materials included cement required for the above will be supplied by the tenderer.

Supply of Electronics LC Gate Telephone system as per spec no-RDSO/SPN/TC- 2 51/2011 Rev 3.0 or latest of make EPSILON or BENTRON. This includes - (1) Master Telephone with inbuilt voice logging facility one number, (2) Slave Telephone three numbers & (3) 24V DC Power Supply Unit with 2 nos. SMF battery one nos. (Inspection by Consignee)

Earthwork in filling in embankment, guide bunds, around buried type abutments, bridge gaps, trolley refuges, rain bunds if provided, platforms etc. with earth excavated from outside railway boundary entirely arranged by the contractor at his own cost as per RDSO's latest guidelines 3 and specifications and special condition of contract including all leads, royalty, lifts, ascents, descents, crossing of nallahs or any other obstructions. The rates shall include all dressing of bank to final profile, demarcation and setting out of profile, site clearance, removing of shrubs, roots of vegetations growth, heavy grass, benching of existing slope of old bank, all handling/re-handling. Taxes, Octrol and royalty etc. As a complete job. Cut trees shall be property of railways and to be deposited on the railway go down unless specified otherwise in the special conditions of contract.

Hiring of JCB machine (in good working condition for leveling and dressing 4 ground/dismantling structures including disposal of debris through dumpers etc. with contractors labour, JCB machine, machine operator, fuel etc. The contractor shall arrange road permit for vehicle for all the state of operation, as per instructions of engineer in-cgarge and vehicle shall not be more than three years old. Payment shall made for actual working hours at site

Strengthening of foundations of signals, full/Half location boxes , by carrying out the 5 earth work around the foundation, ramming of the earth, carrying out masonry work from bottom of earth work using country stones and cement masonry to prevent the earth from slipping down the bank

Supply of maintenance console as per specifications as per annexure (Inspection by Consignee)

Supply of Rodometer (DistanceRecorder)similar to Bosch Make ModelNo: 1011662or better. (Inspection by consignee)

Supply of OFC Joint Closure for 48 Fibres as per RDSO specification no. RDSO/SPN/TC/68/2014 (Rev. 3 or latest). (Inspection by Consignee)

Splicing and termination of 48 fibre OFC (2x 48 Fibers) and testing. This include excavation of pit and its back filling and all relevent type of materials for splicing. (Inspection by Consignee)

Supply of True RMS Digital Multimeter, 4000 Count, Voltage: 1000V AC/DC. Make Fluke 17B+ or similar (Inspection by Consignee)

UTP Cat-6 Cable Version 6. Make- D-Link or Digisol or AMP or Molex. Each box containing 305mtr. (Inspection by Consignee).

Supply of hand driven insulation tester (Megger) digital type of voltage 1000v, 0-100 mega ohm, Make- Omega / Agronie or Standard make with one year warranty. (Inspection by Consignee).

Supply of Splicing Machine of make - Mophorn Or Fujikura Or Fittel Or Better as per specification attached. (Inspection by Consignee).

Supply of Optical Time domain reflectometer (OTDR) of reputed brand. (Inspection by Consignee).

Supply of digital earth tester of Motwane make model DET-20 or similar. (Inspection by Consignee).

Item Breakup - 1-SCHEDULE-A: Supply Portion (SOR Items)

Alteration involving modification in upto 10 Per routes Alteration Total 3453022.20

Item Breakup - 2-Schedule-B: Execution portion (SOR items)

Apparatus Case - Single

Apparatus Case - Half Total 9723.20 Lettering / Numbering Termination particulars, equipments names etc., legibly and neatly inside Item- 25 location boxes S No. Item Description of Item Unit Qty Rate Amount No

Apparatus Case - Single

Apparatus Case - Half Total 5555.44 Design and supply of Detailed Signalling Circuits including Panel diagram(if required) , Route section Plan , Selection Table , Fuse & Negative Tag. Analysis , Contact analysis , Relay Rack Arrangement and wire count sheets etc. in A3 size.Completion circuit shall be plotted in AutoCAD. The contractor shall initially supply 2 sets of circuits duly signed by the circuit designer having substantial experience on design side for making such circuits, complete for approval of Railways. Railways will return one set of circuit to the contractor duly approved with alterations /corrections, Item- 31 if any. The contractor shall incorporate Railway's alterations/corrections in the original tracings & CD without any deviation and submit two copies of the modified circuits. Original tracings so modified & final CD complete in all respects alongwith 6 sets of final approved circuits (out of which one set shall be supplied in transparent bags. Only two sheets of circuits shall be placed in one bag each ) shall be submitted to the Railways in case there are no further alteration suggested by Railways. This also includes modification in yard. S No. Item Description of Item Unit Qty Rate Amount No

for IBS/ABS/LC Gate

for stations having Routes <= 50 Total 326577.57