Estimate for Construction of Concrete road with Gutter on Kalyan Badlapur Karjat road SH-76 Km 109/500 Forward Line to Saibaba Mandir Km 110/520 in Taluka-Ulhasnagar, District-Thane. (Under 5054 Road and Bridge 03)

Amount

Item No 1 Dismantling of cement concrete pavement by mechanical means using pneumatic tools, breaking to pieces not exceeding 0.02 cum in volume and stock piling at designated locations and disposal of dismantled materials up to a lead of 1000 metres, stacking serviceable and unserviceable materials separately etc. complete.

Item No 2 Dismantling brick masonry in lime or cement mortar and stacking the materils as directed with all leads, lifts etc.

Item No 3 Conveying materials obtained from road Excavation including all lifts, , from the site of excavation to the site of Chikhloli Dam Road for deposition as directed etc Complete.

Item No 4 Removal of telephone / Electric poles including excavation and dismantling of foundation concrete and lines under the supervision of concerned department, disposal with all lifts

Item No 5 Compacting the sub grade / gravel / size metal (100 mm loose) layers for all widths with vibratory roller having weight 8 to 10 MT. including necessary, labour, materials and artificial watering complete.

Item No 6 Construction of granular sub-base by providing close graded material, spreading in uniform layers with motor grader / Paver on prepared surface, mixing by mix in place method with rotavator at OMC, and compacting with vibratory roller to achieve the desired density, complete as per clause 401 -- By Mix in Place Method and Grading - I Material

Item No 7 Construction of dry lean cement concrete Sub- base over a prepared sub-grade with coarse and fine aggregate ( natural sand/ VSI grade finely washed crushed sand) conforming to IS: 383, the size of coarse aggregate not exceeding 25 mm, , cement content not to be less than 150 kg/ cum, optimum moisture content to be determined during trial length construction, concrete strength not to be less than 10 Mpa at 7 days, mixed in a batching plant/ Weigh batch mixer, transported to site with all leads and lifts, laid with a paver with electronic sensor /by suitable means as approved by Engineer-in-charge , compacting with vibratory roller, finishing, curing and including preparation of sub-grade surface if required etc. complete.

Item No 8 Providing and laying 125 micron Low Density Polyethylene (LDPE) sheet confirming to IS 3395 : 1997 below concrete pavement including all materials and labour complete.

Item No 9 Providing and laying in-situ M40 Grade unreinforced plain cement concrete pavement over a prepared sub base with 43 grade cement , coarse and fine aggregate ( natural sand/ VSI grade finely washed crushed sand) conforming to IS 383, using fine and coarse aggregates combined gradation as per Table 600-3 of MORTH Specification 2013, mixed in a batching and mixing plant/ non tilting mixer and Weigh batcher as per approved mix design, admixtures, transporting to site, spreading, laying with approved make paver,compacted and finished in a continuous operation, finishing to lines and grades as directed by Engineer-in-charge and curing by curing compound /by providing cement vata in cement Mortar 1:8 @0.6m X 0.6m centre to centre, admeasuring 80 mm at bottom and 40 mm at top with depth of 75mm and maintaining the same throughout curing period by any other method approved by Engineer-in-charge.

Item No 10 Providing and fixing in position TMT FE 500, 32 mm dia dowel bars precoated with anticorrosive epoxy paint of required Dia. 60 cms. Long and at 30.00 cm. C/C and wherever irected including handling, straightening, necessary cutting supported by TMT FE 500, chairs with proper alignment by using properly designed assembly of Bulkheads lubricating half length with bituminous paint as directed etc. complete.

Item No 11 Providing and fixing in position TMT FE 500, tie bars precoated with anticorrosive epoxy paint of 12 mm dia. 70 cms.long and at 30.00 cm. C/C and wherever directed including handling, straightening wrapping with paper of approved quality for half length, necessary cutting, handling, straightening , supported by assembly of TMT FE 500, chairs with proper alignment etc. complete.

Item No 12 Cutting transverse contraction joints 3 to 4 mm wide and depth 60mm. .in concrete slab using concrete cutting machine with diamond studded saw within 48 hours of casting of bay / slab etc. complete including subsequent widening of the groove 8 to 10 mm. wide at top having depth of 15 mm. as directed by Engineer in charge.

Item No 13 Providing to contraction joints polysuphide sealent (Pouring grade) confirming to BS : 5212 - 1989 into sawed groove widened at top for sealent reservoir of specified size and shape as per detailed drawing including fixing Polyethylene foam backer rod of required diameter (appraox. 25% larger than the initial 3 mm.to 4 mm. joint) overlaid with bond breaking tape as per detailed drawing. Item includes cleaning the joints with water jet / air compressor and allowing joint to become thoroughly dry before sealent is applied and applying primer. (A) Contraction and longitudinal joints (15 mm. deep x 8 mm.wide)

Item No 14 Providing and fixing factory made Hydraulically pressed Mechanically vibrated and compacted precast inter locking cement concrete paving blocks 80MM thick in M-40 grade of approved size and shape for City streets, small /medium market roads,low volume roads, utility cuts on arterial roads etc. as specified and as per IS 15658:2006 including ost of all materials, manufacturing, curing, transportation of blocks to work site including loading, unloading and stacking as directed, laying paving blocks in position over prepared bed of natural sand / crushed sand of 50 mm thickness including necessary excavation in all stratas, spreading blindge of fine sand over the prepared bed, Compacting blocks by plate vibrator etc. complete

Item No 15 Road Marking with Hot Applied Thermoplastic Compound with Reflectorizing Glass Beads on Bituminous Surface- Providing and laying of hot applied thermoplastic compound 2.5 mm thick including reflectorizing glass beads @ 250 gms per sqm area, thickness of 2.5 mm is exclusive of surface applied glass beads as per IRC:35 .The finished surface to be level, uniform and free from streaks and holes.complete.

Item No 16 Supplying and Fixing of Molded Shank Raised Pavement Markers / Cat's Eye made of polycarbonate and ABS moulded body and reflective panels with micro prismatic lens capable of providing total internal reflection of the light entering the lens face and shall support a load of 16000 kg tested in accordance to ASTM D 4280 Type H and complying to Specifications of Category A of MORTH Circular No RW/NH/33023/10-97 DO III Dt 11.06. 1997. The height, width and length shall not exceed 50 mm, 100 mm and 102 +/- 2 mm and with minimum reflective area of 13 Sqcm on each side and the slope to the base shall be 35 +/- 5 degree. The strength of detachment of the integrated cylindrical shanks, (of diameter not less than 19 +/- 2 mm and height not less than 30+/- 2 mm) from the body is to be a minimum value of 500 Kg. Fixing will be by drilling holes on the road for the shanks to go inside, without nails and using epoxy resin based adhesive as per manufacturer's recommendation and complete as directed by the engineer.The contractor shall submit a two year warranty for satisfactory field performance including stipulated retro-reflectance of the reflecting panel, to the Engineer.

Item No 17 Providing and fixing Mandatory/Regulatory sign boards in circular shape of ______ mm dia made out of ____mm aluminum sheet bonded with white retro reflective sheeting of Class B ( Type IV High intensity micro-prismatic grade sheeting-HIP) having pressure sensitive/heat activated adhesive retoreflective specified back ground, border and back side retoreflctive symbols, letters, numerals, arrow as per IRC:67-2012 Table No 8.3 Supported with back support frame 25mm x 25mm x 3mm, duly painted on back side with grey stove enamel paint and supported on one no. of M. S. angle iron post of size 65 mm X 65 mm X 6 mm, 3.45 m long, duly painted with with flat oil paint having alternate black and white bands of 25 cm width including G.I. fixtures etc; fixing the boards in M25 grade concrete block of size 60cm X 60cm X 75cm including transportation etc; complete. Class B ( Type IV High intensity micro-prismatic grade sheeting-HIP) shall have 7 years written warranty from the manufacturer and authorised distributor/convertor issued for field performance including the screen printed areas and cut-out sheeting and cut-out durable transparent overlay film and this warranty certificate in original should be submitted to the Engineer in charge by the contractor/supplier.

Item No 18 Providing and fixing Cautionary/Warning sign boards in Equilateral Triangle size of ____mm made out of ___mm aluminum sheet bonded with white retro reflective sheeting of Class B ( Type IV High intensity micro-prismatic grade sheeting-HIP) having pressure sensitive/heat activated adhesive retoreflective specified back ground, border and ack side retoreflctive symbols, letters, numerals, arrow as per IRC:67-2012 Table No 8.3 Supported with back support frame 25mm x 25mm x 3mm, duly painted on back side with grey stove enamel paint and supported on one no. of M. S. angle iron post of size 65 mm X 65 mm X 6 mm, 3.45 m long, duly painted with with flat oil paint having alternate black and white bands of 25 cm width including G.I. fixtures etc; fixing the boards in M25 grade concrete block of size 60cm X 60cm X 75cm including transportation etc; complete. Class B ( Type IV High intensity micro-prismatic grade sheeting-HIP) shall have 7 years written warranty from the manufacturer and authorised distributor/convertor issued for field performance including the screen printed areas and cut-out sheeting and cut-out durable transparent overlay film and this warranty certificate in original hould be submitted to the Engineer in charge by the contractor/supplier.

Item No.19 Providing and fixing of retro- reflectorised informatory sign board rectangular/Square in shape having area less than 0.9 One Square Meterr made out of ____mm aluminum sheet bonded with white retro reflective sheeting of Class __ ( Type IV High intensity microprismatic grade sheeting-HIP) having pressure sensitive/heat activated adhesive retoreflective specified back ground, border and back side retoreflctive symbols, letters, numerals, arrow as per IRC:67-2012 Table No 8.3, supported with back support frame 25mm x 25mm x 3mm, duly painted on back side with two coats of grey stove enamel paint and supported on one no. mild steel angle iron post 75 mm x 75 mm x 6 mm, 3.5 mt long firmly fixed to the ground by means of properly designed foundation with M25 grade cement concrete 45 cm x 45 cm x 60 cm, 60 cm below ground level as per approved drawing The angle iron post shall be duly painted with one coat of epoxy primer and two coats of epoxy finish paints having alternate black and white bands of 25 cm width including GI fixures and transportation etc.complete.The nut bolts of board with angle iron post/supporting structure after fixing at site has to be electrically welded. Class B ( Type IV High intensity micro-prismatic grade sheeting-HIP) sheeting shall have 7 years written warranty from the manufacturer and authorised distributor/convertor issued for field performance including the screen printed areas and cut-out sheeting and cut-out durable transparent overlay film and this warranty certificate in original should be submitted to the Engineer in charge by the contractor/supplier.

Item No.20 Providing and erecting Overhead signs made out of ___mm aluminum sheet bonded with white retro reflective sheeting of Class__ ( Type IV High intensity micro-prismatic grade sheeting-HIP) having pressure sensitive/heat activated adhesive retoreflective specified back ground, border and back side retoreflctive symbols, letters, numerals, rrow as per IRC:67-2012, with designed back support frame of mild steel angle with vertical and lateral clearance given in clause 801 and 802, duly painted on back side with wo coats of grey stove enamel paint and installed as per clause 802.6 over a designed support system of structural steel work trestles and trusses of sections and type as per structural design requirements and approved plans including painting with one coat of epoxy primer and two coats of epoxy finish paint.The nut bolts of board with angle iron post/supporting structure after fixing at site has to be electrically welded. Class B ( Type IV High intensity micro-prismatic grade sheeting-HIP) sheeting shall have 7 years ritten warranty from the manufacturer and authorised distributor/convertor issued for field performance including the screen printed areas and cut-out sheeting and cut-out durable transparent overlay film and this warranty certificate in original should be submitted to the Engineer in charge by the contractor/supplier.This item does not include the cost of structural steel work required for support system.

Item No.21 Providing and fixing road junction/information sign boards of size 1.80 x 0.90 Meter Prepared 16 guageM.S.sheet on frame of M.S.angle of size 35 x 35 x 5 mm with cross bracing of size 35x35x5 mm including painting with one coat of zinc cromate stoving primer and two coats each of green/white back ground and back side gray stove enamelled, bonded with red retro reflective sheet Engineering grade, border / letters / numeral /arrows, coated with non pealable crystal clear protective transperent coat retaining 100% reflection including two angle iron post of size 65 x 65 x 6 mm of 3.65 m. long inflated at bottom ,drilled on top and painted in white and black bands of 30 cm. with 4 Nos. high strength G.I. bolts and nuts of size 10 mm dia. and 20 mm long. Sheet and angle iron post in one piece without joints including all taxes, conveying, fixing in ground with cement concrete 1:4:8 block of 60 cm x 60 cm x 75 cm size as directed by Engineerin- charge etc. complete. Mild Steel Board with Engineering Grade.

Item No.22 Providing and fixing informatory sign boards of size 0.90 x 0.60 m made out of 14 guage Aluminum sheet bonded with IRC Specified colour of retro reflective sheeting of Type IV High Intensity Micro-Prismatic Grade Sheeting (HIP) having pressure sensitive / heat activated adhesive, IRC Specified colour retro reflective cutout border & messages aving pressure sensitive adhesive having border & messages in IRC Specified colour background including on frame of with angle iron frame of size 35 x 35 x 5 mm and two M.S. angle iron post of size 65 mm X 65 mm X 6 mm, 3.65 m long, duly painted with flat oil paint having alternate black and white bands of 25 cm width including G.I. fixtures etc; fixing the boards in 1:4:8 concrete block of size 60cm X 60cm X 75cm including transportation etc; complete. Alluminium sheet Type IV High Intensity Micro-Prismatic Grade Sheeting

Item No.23 Providing and laying in situ / ready mix M20 RCC of trap/ granite/ quartzite/ gneiss metal for RCC work of ballast walls, kerbs and box returns including scaffolding, compaction, formwork finishing and curing etc. complete. (excluding reinforcement, with fully automatic micro processor based PLC with SCADA enabled concrete batch mix plant / pan mixer with fine agreegates of required specifications ( VSI sand finely washed etc ) RCC work of Ballast walls & Kerb

Item No.24 Providing Reinforced cement concrete crash barrier at the edges of the road, approaches to bridge structures and medians, constructed with R.C.C. M 25 Grade concrete with HYSD reinforcement conforming to IRC:21 and dowel bars 25 mm dia, 450 mm long at expansion joints filled with pre-moulded asphalt filler board, keyed to the structure on which it is built and installed as per design given in the enclosure to MOST circular No. RW/NH - 33022/1/94-DO III dated 24 June 1994 as per dimensions in the approved drawing and at locations directed by the Engineer, all as specified etc. complete. Spec: MORT and H 2013 Cl 811 Page No 360

Item No.25 Providing and applying two coats of synthetic enamel paint of approved colour to new /old structural steel work and wood work in buildings, including scaffolding if necessary, cleaning and preparing the surface (excluding primer coat) etc. complete.

Item No.26 Supplying and erecting steel tubular swaged pole 139.7 x 114.3 x 88.9 mm dia with 4.5 x 3.65 x 3.25 mm thickness (5+2+2 m ) length respectively and total 9 m long with pole cap, base plate in provided foundation (weight 113 kg) as per specification no. OH-PL/STP

Item No.27 Providing and fixing mild steel grill work for windows, ventilators etc. 20 Kilogram/ One Square Metre as per drawing including fixtures, necessary welding and painting with one coats of anticorrosive paint and two coats of oil painting complete.

Item No.28 Providing and fabricating structural steel work in rolled sections like joists, channels, angles, tees etc. as per detailed design and drawings or as directed including cutting, fabricating, hoisting, erecting, fixing in position making riveted / bolted /welded connections without connecting plates, braces etc. and including one coat of anticorrosive paint and over it two coats of oil painting of approved quality and shade etc. complete.

Item No.29 Roses common /budded verities.

Item No.30 Ready to fix lawn turf in slabs or rolls

Item No.31 Sapling of small & medium Ornamentals flowering plants, thuja, cupresus, ornamenta ficus, mussand etc.

Item No.32 Area palm ( 4-5 feet)

C - Road Furniture Item No.33 The maintenance of drains include erosion, repair, clearing, cleaning, reshaping, regrading, deepening of side drains as well as catch water drains etc. complete The aintenance of drains include erosion, repair, clearing, cleaning, reshaping, regrading, deepening of side drains as well as catch water drains etc. complete

Item No.34 Maintenance of Hume pipe Culvert by way of Clearing, Cleaning, Erosion repair, repairs to cracks, parapet wall and protection work as per drawing etc. complete

Item No.35 Maintenance of road signs by way of cleaning and repainting of mandatory / requlatory /cautionary / informatory and place identifications sign board as per drawings etc. complete

Item No.36 Providing and laying concrete pipes of I.S.NP. class of 300mm diameter in proper line, level and slope including necessary collars, excavation, laying, fixing with collars in cement mortar 1:1 and refilling the trench complete.

D - Maintanance Item No.37 Excavation for roadway in earth, soil of all sorts, sand, gravel or soft murum including dressing section to the required grade, camber and side slopes and conveying the excavated materials with all lifts upto a lead of 50m. and spreading for embankment or stacking as directed.

Item No.38 Excavation for roadway in hard murum and boulder including dressing section to the required grade, camber and side slopes and conveying the excavated materials with all lifts upto a lead of 50m.and spreading for embankment or stacking as directed.

Item No.39 Excavation for roadway in soft rock, including dressing section to the required grade, camber and side slopes and conveying the excavated materials with all lifts upto a lead of 50m. and spreading or stacking as directed.

Item No.40 Providing and laying in situ cement concrete of M10 proportion with trap/ granite/ quartzite/ gneiss metal in foundation including necessary form work, compacting and curing etc. complete. (with reversible drum rtype mixer with SCADA with natural sand)

Item No.41 Providing and laying Cast in situ/Ready Mix cement concrete M-25 of trap / granite /quartzite/ gneiss metal for R.C.C. work in foundations like raft, strip foundations, grillage and footings of R.C.C. columns and steel stanchions etc. including bailing out water, Steel centering, formwork ,cover blocks, laying/pumping, compaction and curing roughening the surface if special finish is to be provided (Excluding reinforcement and structural steel) etc. complete, with fully automatic micro processor based PLC with SCADA enabled reversible Drum Type mixer/ concrete Batch mix plant (Pan mixer) etc. complete. With fine aggregate (Crushed sand VSI Grade)

Item No.42 Providing and laying in situ / ready mix M-25 controlled cement concrete of trap/ granite/ quartzite/ gneiss metal for RCC work in solid/ deck slab etc. including ramming, vibrating, curing, formwork, centering and finishing in cement plaster excluding reinforcement etc. complete. (with fully automatic micro processor based PLC with SCADA enabled concrete batch mix plant / pan mixer and fine agreegates of required specifications ( VSI sand finely washed etc ) i) Height up to 5 m, normal rate. ii) Height 5 to 7.50 m, add 5 percent extra over basic rate. iii) Height 7.50 to 10 m, 7.50 percent extra. iv) Over 10 m Height, add 10 percent extra for every 2.50m rise.

Item No.43 Providing, cutting, bending, hooking, tying and laying in position TMT FE 500 steel bars for reinforcement for all RCC works as per detailed drawings etc. complete.

Item No.44 Supplying and fixing 1.20m x 0.90m internal size of rectangular C.I. air-tight cover and frame weighing minimum 910 kg of material grade of min. FG 150 conforming to IS 10:2009 and specification no SP-SWD3 with the grade designation of HD 20 conforming to IS 1726:1991.including testing as per CL 10 and inspection as per CL.11 of IS 1726:1991, as per specification as per Standard Specification no SP-SWD-3, etc. complete, as specified and as directed by Engineer in Charge.

Item No.45 Providing and fixing heavy duty inter locking concrete Coloured paving blocks of 60 mm thickness of having a strength of 300 Kilogram/Sq.cm. of approved quality and shape on a bed of crushed sand of 25 to 30 mm thick including skirting joints and cleaning etc. complete

Item No.46 Providing and laying in trenches 15 mm dia. medium grade having embossed as ISI Mark galvanised iron pipes of 1.25 kg/meter necessary fitting remaking good the demolished portion with filling trenches and with primer of anti-corrosive oil paint, 2 coats Including removing existing pipe line if necessary and conveying and stacking the same in PWD chowky or as directed etc. complete.

Item No.47 Providing and laying in trenches 25 mm dia. medium grade having embossed as ISI Mark galvanised iron pipes ?of 2.49 kg/meter necessary fitting remaking good the demolished portion with filling trenches and with primer of anti-corrosive oil paint, 2 coats Including removing existing pipe line if necessary and conveying and stacking the same in PWD chowky or as directed etc. complete.

Item No.48 Providing and laying in trenches 40 mm dia. medium grade having embossed as ISI Mark galvanised iron pipes ?of 3.68 kg/meter necessary fitting remaking good the demolished portion with filling trenches and with primer of anti-corrosive oil paint, 2 coats Including removing existing pipe line if necessary and conveying and stacking the same in PWD chowky or as directed etc. complete.

Item No.49 Providing and constructing Ductile Iron circular manhole 45 cm dia. At top 90 cm at bottom up to 1.80 meter to 2.70 meter depth including excavation, laying 1:4:8 cement concrete bedding 15 cm thick burnt brick mansonry with 1:1 cement mortar plaster 25 mm thick inside and outside 20 mm (1:3) ductile iron heavy type cover with ring 125 kg in weight. High strength. More life and Durability, Good Antiskid Grip, Suitable to heavy theatric loading, Light weight casting after cost benefits for Transportation Refilling etc. as per requirement. with prior approval of concerned Superitending Engineer.

Item No.50 ( Quality Control Test ) Aggregate for Concrete Gradation

Flakiness index

Crushing Value Impact value Water absorption Specific gravity

Hard Murum PI value

Cement Initial and Final Setting Time, Specific Gravity, Fineness, Standard consistency

Concrete Mix Design

Cement Concrete Compressive Strength

Sand Fineness Modulus,silt and clay content

Steel Yield Stress,Weight per Metre,Bend Test above 16mm

Below 16 mm

GSB Mix Design

Paver Block Compressive Strength

Mix Design M-25 Concrete Mix Design

JAIHIND ROAD BUILDERS

M/S. M.C.Chandnani Construction Co.