REPAIR / MAINT OF STANDBY DG SETS INSTALLED AT VARIOUS LOCATIONS UNDER AGE E/M-I NDA KHADAKWASLA

Amount

M&L for monthly Inspection, maintenance and serviceing of DG sets of the following capacities at various locations including alternator, electric panel board connection to DG set for routine check under mentioned (A check) of DG set for smooth functioning and carrying out maintanance as directed Monthly Service : 'A' Check (i) Checking engine oil level and topping up as and when required. Note : Oil shall be measures and paid separately. (ii) Checking and adjusting the belt for tension and replacement of belt. Note : Belt shall be measured and paid seperately. (iii) Checking of oil bath air cleaner level. (iv) Checking of exhaust system for leakage. (v) Draining of sediment from fuel filter and fuel tank. (vi) Cleaning of air cleaner element. (vii) Checking engine alternator coupling, mounting bolts and alignment. (viii) Tighting all nuts, bolts, in altenator terminal block. Checking of alternator carbon brush and connections in alternator. (ix) Checking and tighting of all connection in DC control wiring. (x) Checking of all radiator rubber hose and replacement if required. Note : Hose pipe shall be measured and paid separately (xi) Checking and recording oil pressure, water and oil temperarute. (xii) Checking anti vibration mounting and replacement if required. Note : Anti vibration pad shall be measured and paid separately. (xiii) Checking throttle linkage. (xiv) Checking battery for cell test, electrolyte level, gravity and topping up to required level. (xv) Routine check / repair work of panel, switch, MCCB, main switch, all contactors, engine control unit. (xvi) Checking of AMF panel, all electrical connections etc. (xvii) Checking of earthing resistance. (xviii) Cleaning of vegitation around the DG set up to 1.5 mtr area. (a) 320 KVA Capacity, Make : Cromption Greaves, 318/6004/DG/09 ,Location : Power House

(b) All as per item no.1 above but 320 KVA Capacity, Make : Cromption Greaves, 318/6005/DG/09 ,Location : Power House

(c) All as per item no.1 above but 320 KVA Capacity, Make :Cromption Greaves, 318/6002-DG/08, Location : Manoj Pandey Bldg

(d) All as per item no.1 above but 320 KVA Capacity, Make :Kirloskar, 318/6010/DG/14, Location : Vyas Library

(e) All as per item no.1 above but 200 KVA Capacity, Make : Cromption Greaves, 207406, Location : 'A' Sub Stn

(f) All as per item no.1 above but 200 KVA Capacity, Make : Cromption Greaves, 318/6003-DG/08, Location : ATT

(g) All as per item no.1 above but 160 KVA capacity, Make : Kirloskar, 318/6008/DG/2011 , Location : MH Khadakwasla

(h) All as per item no.1 above but 125 KVA Capacity, Make : Kirlosakar,318/6076/DG/13, Location : NDA Area (Trolley Mounted)

(j) All as per item no.1 above but 82.5 KVA Capacity, Make : Kirloskar, 318/6006/DG/11, Location : VIP AREA

(k) All as per item no.1 above but 62.5 KVA Capacity, Make : Kirloskar, 318/6009/DG/13, Location : Power Houser (MIS Cell)

(l) All as per item no.1 above but 50 KVA Capacity, Make : Kirloskar, 318/6015/DG/2011, Location : New Pashan Gate / Trishakti gate

(m) All as per item no.1 above but 50 KVA Capacity, Make : Cromption Greaves , 207405, Location : GE office, AGE E/M office

(n) All as per item no.1 above but 50 KVA Capacity, Make : Cummins, 318/6001-DG/04, Location : AFTT

(o) All as per item no.1 above but 50 KVA Capacity, Make : Kirloskar, 318/6054/ACT/15, Location : AFTT (Addl Hanger)

(p) All as per item no.1 above but 25 KVA Capacity, Make :Kirloskar, Location : AFTT (HRDF)

(q) All as per item no.1 above but 5 KVA Capacity, Make :Cromption Greavesr, Location: Tower 6

(r) All as per item no.1 above but 5 KVA Capacity, Make :Cromption Greaves, Location : Tower 10

(s) All as per item no.1 above but 5 KVA Capacity, Make :Cromption Greaves, Location : Tower 11

(t) All as per item no.1 above but 5 KVA Capacity, Make :Cromption Greaves, Location : Tower 16

Material and labour required for inspection, maintenance, servicing of DG sets of following capacities, including items covered in B check of DG set for smooth functioning and carrying out maintenance complete as per OEM instruction and as directed :- 'B' Check once in Six month OR 250 Hrs running of DG set whichever is Earlier (i) Repeat the activities of 'Á' Check. (ii) Replacment of of lubricant oil. (Note:- Lub Oil are Paid separately) (iii) Replacing lubricant oil filter eleement with 'O' ring (iv) Replacing fuel filter element (v) Replacing coolant. (vi) Replacing Governer oil Notes : B Check kit, coolent shall and Lubricant oil shall be measured and paid separately under relevent items (a) 320 KVA Capacity, Make : Cromption Greaves, 318/6004/DG/09 ,Location : Power House

(b) All as per item no.20 above but 320 KVA Capacity, Make : Cromption Greaves, 318/6005/DG/09 ,Location : Power House

(c) All as per item no.20 above but 320 KVA Capacity, Make :Cromption Greaves, 318/6002 -DG/08, Location : Manoj Pandey Bldg

(d) All as per item no.20 above but 320 KVA Capacity, Make :Kirloskar, 318/6010/DG/14, Location : Vyas Library

(e) All as per item no.20 above but 200 KVA Capacity, Make : Cromption Greaves, 207406, Location : 'A' Sub Stn

(f) All as per item no.20 above but 200 KVA Capacity, Make : Cromption Greaves, 318/6003 -DG/08, Location : ATT

(g) All as per item no.20 above but 160 KVA capacity, Make : Kirloskar, 318/6008/DG/2011, Location : MH Khadakwasla

(h) All as per item no.20 above but 125 KVA Capacity, Make : Kirlosakar,318/6076/DG/13, Location : NDA Area (Trolley Mounted)

(j) All as per item no.20 above but 82.5 KVA Capacity, Make : Kirloskar, 318/6006/DG/11, Location : VIP AREA

(k) All as per item no.20 above but 62.5 KVA Capacity, Make : Kirloskar, 318/6009/DG/13, Location : Power Houser (MIS Cell)

(l) All as per item no.20 above but 50 KVA Capacity, Make : Kirloskar, 318/6015/DG/2011, Location : New Pashan Gate / Trishakti gate

(m) All as per item no.20 above but 50 KVA Capacity, Make : Cromption Greaves , 207405, Location : GE office, AGE E/M office

(n) All as per item no.20 above but 50 KVA Capacity, Make : Cummins, 318/6001-DG/04, Location : AFTT

(o) All as per item no.20 above but 50 KVA Capacity, Make : Kirloskar, 318/6054/ACT/15, Location : AFTT (Addl Hanger)

(p) All as per item no.20 above but 25 KVA Capacity, Make :Kirloskar, Location : AFTT (HRDF)

(q) All as per item no.20 above but 5 KVA Capacity, Make :Cromption Greavesr, Location :Tower 6

(r) All as per item no.20 above but 5 KVA Capacity, Make :Cromption Greaves, Location : Tower 10

(s) All as per item no.20 above but 5 KVA Capacity, Make :Cromption Greaves, Location : Tower 11

(t) All as per item no.20 above but 5 KVA Capacity, Make :Cromption Greaves, Location : Tower 16

Supply only B check kit for DG set of following capacities :- Note : It Includes to Oil filter (1.00 Ltr/0.5 ltr), Diesel filter , by pass element (a) 320 KVA Capacity, Make : Cromption Greaves, 318/6004/DG/09 ,Location : Power House

(b) All as per item no.39 above but 320 KVA Capacity, Make : Cromption Greaves, 318/6005/DG/09 ,Location : Power House

(c) All as per item no.39 above but 320 KVA Capacity, Make :Cromption Greaves, 318/6002-DG/08, Location : Manoj Pandey Bldg

(d) All as per item no.39 above but 320 KVA Capacity, Make :Kirloskar, 318/6010/DG/14, Location : Vyas Library

(e) All as per item no.39 above but 200 KVA Capacity, Make : Cromption Greaves, 207406, Location : 'A' Sub Stn

(f) All as per item no.39 above but 200 KVA Capacity, Make : Cromption Greaves, 318/6003-DG/08, Location : ATT

(g) All as per item no.39 above but 160 KVA capacity, Make : Kirloskar, 318/6008/DG/2011 , Location : MH Khadakwasla

(h) All as per item no.39 above but 125 KVA Capacity, Make : Kirlosakar,318/6076/DG/13, Location : NDA Area (Trolley Mounted)

(j) All as per item no.39 above but 82.5 KVA Capacity, Make : Kirloskar, 318/6006/DG/11, Location : VIP AREA

(k) All as per item no.39 above but 62.5 KVA Capacity, Make : Kirloskar, 318/6009/DG/13, Location : Power Houser (MIS Cell)

(l) All as per item no.39 above but 50 KVA Capacity, Make : Kirloskar, 318/6015/DG/2011, Location : New Pashan Gate / Trishakti gate

(m) All as per item no.39 above but 50 KVA Capacity, Make : Cromption Greaves , 207405, Location : GE office, AGE E/M office

(n) All as per item no.39 above but 50 KVA Capacity, Make : Cummins, 318/6001-DG/04, Location : AFTT

(o) All as per item no.39 above but 50 KVA Capacity, Make : Kirloskar, 318/6054/ACT/15, Location : AFTT (Addl Hanger)

(p) All as per item no.39 above but 25 KVA Capacity, Make :Kirloskar, Location : AFTT (HRDF)

(q) All as per item no.39 above but 5 KVA Capacity, Make :Cromption Greavesr, Location :Tower 6

(r) All as per item no.39 above but 5 KVA Capacity, Make :Cromption Greaves, Location : Tower 10

(s) All as per item no.39 above but 5 KVA Capacity, Make :Cromption Greaves, Location : Tower 11

(t) All as per item no.39 above but 5 KVA Capacity, Make :Cromption Greaves, Location : Tower 16

Supply only coolent, K cool super plus 50-50 Premix

Supply only Battery water with electrolyte mix

Supply only Engine oil 15 W 40 turbo synthetic superior quality engine oil

Material and labour for replacement of unserviceable battery 12 V, 180 AH with maintenance free battery 12 Volt initially charged. Make - Exide / Amaron/Tata

Material and labour for replacement of unserviceable battery 12 V, 150 AH with maintenance free battery 12 Volt initially charged. Make - Exide / Amaron/Tata

Material and labour for replacement of unserviceable battery 12 V, 90 AH with maintenance free battery 12 Volt initially charged. Make - Exide / Amaron/Tata

Dismaintling, radiator assembly from the engine of following capacity of DG Set by disconnecting inlet and out let connections , overhauling/ servicing the radiator , clearing, removing blockages arresting leakages, assembling back incl necessary welding brazing as required , refixing , reconnecting and testing for proper functioning : (a) 5 / 25 /50 KVA Capacity

(b) All as per Item No 64 above but 62.5/82.5 KVA Capacity

(c) All as per Item No 64 above but 160 /125 KVA Capacity

(d) All as per Item No 64 above but 200 KVA Capacity

(e) All as per Item No 64 above but 320 KVA Capacity

Dismaintling, removing the alternator /dynomo of from the engine of following capacity of DG Sets winding , opening up over hauling servicing, replcement of carbon brushes with holders, assembling back , refixing and testing for proper function. (a) 5 / 25 /50 KVA Capacity

(b) All as per Item No 69 above but 62.5/82.5 KVA Capacity

(c) All as per Item No 69 above but 160 /125 KVA Capacity

(d) All as per Item No 69 above but 200 KVA Capacity

(e) All as per Item No 69 above but 320 KVA Capacity

Dismantling , removing the self startor from the engine of following capacity DG Sets winding , opening up , over hauling/ servicing, replacement of carbon brushes with holders assembling back, refixing and testing for proper function : (a) 5 / 25 /50 KVA Capacity

(b) All as per Item No 74 above but 62.5/82.5 KVA Capacity

(c) All as per Item No 74 above but 160 /125 KVA Capacity

(d) All as per Item No 74 above but 200 KVA Capacity

(e) All as per Item No 74 above but 320 KVA Capacity

Dismantling of fuel injector assembly complete from the engine of following capacity of DG Sets, reconditioning/ serving, replacement of pim spiral, washers, Cup injector,retainer, Cup screwetc assembling calibiration, setting for proper function refixing and testing for: (a) 5 / 25 /50 KVA Capacity

(b) All as per Item No 79 above but 62.5/82.5 KVA Capacity

(c) All as per Item No 79 above but 160 /125 KVA Capacity

(d) All as per Item No 79 above but 200 KVA Capacity

(e) All as per Item No 79 above but 320 KVA Capacity

Disconnecting all the connections from alternator of DG Set of following Capacity removing the alternator from foundations, transporting to workshop, dismaintling completely including starter, roter, removing rotor and bearing clening all the parts with thinner and varnishing completely with F class varnishing, applaying expoxy coating, reassembling , dynamically balancing the alternator transporting and fixing on frame and reallignment within tolerance limit, connecting the alternator with all connections and testing on load completely all as directed. (a) 5 / 25 /50 KVA Capacity

(b) All as per Item No 84 above but 62.5/82.5 KVA Capacity

(c) All as per Item No 84 above but 160 /125 KVA Capacity

(d) All as per Item No 84 above but 200 KVA Capacity

(e) All as per Item No 84 above but 320 KVA Capacity

M & L for replacement of defective spare parts of DG Sets of capacity 320 KVA Capacity, Make :Kirloskar, 318/6010/DG/14 including connecting and testing all as specified and directed. (a) Fuel Pipe

(a) All as per Item No 89 above but Air filter (inner & Outer)

(b) All as per Item No 89 above but V Belt

(c) All as per Item No 89 above but Water Pump Kit

M & L for replacement of defective spare parts of DG Sets of capacity 320 KVA Capacity, Make : Cromption Greaves, 318/6004/DG/09,318/6005/DG/09 including connecting and testing all as specified and directed. (a) Air filter

(b) All as per Item No 93 above but V belt

(c) All as per Item No 93 above bu Fuel Pipe

(d) All as per Item No 93 above bu Battery terminals

(e) All as per Item No 93 above bu Battery Lead (Red & Black)

M&L for replacement of defective spare parts of DG Sets of capacity 200 KVA Capacity, Make : Cromption Greaves, 318/6003-DG/08 including connecting and testing all as specified and directed. (a) Air filter Inner

(b) All as per Item No 98 above but Turbo charger repair Kit

(c) All as per Item No 98 above but Water Pump Assembly

M & L for replacement of defective spare parts of DG Sets of capacity 200 KVA Capacity, Make : Cromption Greaves, 207406 including connecting and testing all as specified and directed. (a) Air filter

(b) all as per Item No 101 above but V belt

(c) all as per Item No 101 above but Fuel Pipe

(d) all as per Item No 101 above but Battery terminals

(e) all as per Item No 101 above but Battery Lead (Red & Black)

M & L for replacement of defective spare parts of DG Sets of capacity 160/125 KVA, including connecting and testing all as specified and directed. (a) Air Filter

(b) All as per Item No 106 above but V Belt

(c) All as per Item No 106 above but Hose Pipe Set

M & L for replacement of defective spare parts of DG Sets of capacity 62.5/82.5 KVA Capacity, Make : Kirloskar, 318/6009/DG/13 including connecting and testing all as specified and directed. (a) Air filter

(b) All as per Item No 109 above but V Belt

(c) All as per Item No 109 above but Hose Pipe Set

M & L for replacement of defective spare parts of DG Sets of capacity 50 KVA, including connecting and testing all as specified and directed. (a) Air filter

(b) All as per Item No 112 above but V Belt

M & L for replacement of defective spare parts of DG Sets of capacity 25 KVA Capacity, Make :Kirloskar including connecting and testing all as specified and directed. (a) Air filter

(b) All as per Item No 114 above but V Belt

(c) all as per Item No 114 above but Hose Pipe Set

M & L for replacement of defective spare parts of DG Sets of capacity 5 KVA Capacity, Make :Cromption Greaves including connecting and testing all as specified and directed. (a) Air filter

(b) All as per Item No 117 above but V Belt

(c) All as per Item No 117 above but Hose Pipe Set

M & L for replacement of Door Hinges of various capacity of DG Set

Supply and fixing battery lead with negative & Positive brass terminals of suitable size with 3 m length of each lead all as specified and directed

M&L for complete checking of AMF panel,finding the fault, servicing complete including replacement of unserviceable spares and testing complete for manual & Auto operations all as specified and directed. Note:- Supply only of new items required for replacement will be measured & paid seperately under respective item of schedule.

Supply only AMF Relay

M&L for replacement of UNSV contactor AC operated 4 pole 415 volts suitable for the following capacity of DG set complete all as specified and direceted. (a) DG set 320 KVA

(b) All as per Item No 124 above but DG set 200 KVA

(c) All as per Item No 124 above but DG set 125 KVA

(d) All as per Item No 124 above but DG set 82.5 KVA

(e) All as per Item No 124 above but DG set 62.5 KVA

(f) All as per Item No 124 above but DG set 50 KVA

M&L for painting of DG set with synthetic enamel paint two coats of existing colour of capacity 320 KVA / 200 KVA complete all as specified and directed.

M&L for painting of DG set with synthetic enamel paint two coats of existing colour of capacity 160 KVA /125 KVA complete all as specified and directed.

S&F single phase preventor SPPR type SDz5, SPPR + Timer, 415 volts, 50 Hz, suitable for 3 phase DG Panel complete all as specified and directed. Make : L&T Cat No XM81809OOOO or equivalent in make as mentioned at makes list in PS

S&F Electronic timers type ST100 , 415 volts, 50 Hz, suitable for 3 phase DG Panel complete all as specified and directed.. Make : L&T Cat No ST80328OOOO or equivalent

S&F in replacement of window glass of canopy of capacity 320 KVA complete all as specified and directed.

S&F in replacement of window glass of canopy of capacity 50 KVA complete all as specified and directed.

S&F in replacemnt of heat proof asbestos rope 12 mm to 20 mm dia on engine exhaust pipe including dismataling of worn out asbestos rope and minor welding tightening in leakage of exhaust pipe complete all as directed confirming to IS specifications of fire proof/flame proof complete all as specified and directed.

Taking outold unserviceable battery charger from the following DG sets replacemnt with the following battery charger of suitable capacity and checking the terminals including petroleum jelly and spray cleaning and getting test certificate to produce Engr-in-charge for the following capacities of DG sets all as specified and directed. (a) Battery charger 24 volts 10 Amps capacity panel mounted suitable for 200/320 KVA DG set complete all as directed.

(b) All as per Item No 137 above but Battery charger 12 volts 20 Amps capacity panel mounted suitable for 160/125 KVA DG set complete all as directed.

(c) All as per Item No 137 above but Battery charger 12 volts 10 Amps capacity panel mounted suitable for 5/25/50/62.5/82.5 KVA DG set complete all as directed.

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