Repair / Maint of DG Sets Voltage Stabilizer Cranes Services of Incinerators Washing Machines Air Compressor and allied items at ACCS Under GE(N) Ahmednagar

Amount

Comprehensive Maintenance of D.G sets, periodical servicing including first hand repairs, consisting of normal repair such as tightening of nut bolts, greasing, checking/ replacing of battery terminals, levelling of distilled, water, cleaning of main battery charging alternator where ever exists, replacement of defective/ worn out spares such as diesel filters, rubbers hose pipe , fuel pipe and change of oil and cleaning of radiators etc. Note :- (a) The maintenance cost of D. G set for month includes cost of labour employed for the purpose. (b) All spares and oil replaced will be measured & paid under relevant items of scheduled 'A'. (c) Fixing charges for the spares and oil etc, are deemed to be included in quoted rates.

(ii) 160 KVA

(iii) 100 KVA/110 KVA/125 KVA (Total 10 Nos)

(iv) 62.5 KVA/ 63 KVA

(vi) 25 KVA/ 20 KVA

(vii) 18.75 KVA/ 15 KVA

(viii) 7.5 KVA

Taking down defective self-starter 12/24 Volt of D. G. set of capacity 100 KVA to 320 KVA D. G set installed at various installations & servicing / overhauling including replacing worn out part like solenoid, bearing, carbon brush, rewinding the starter motor winding etc. & refitting the same after repair for smooth functioning in all respect.

Same as in Sl N. 02 but 15 KVA to 63 KVA

M/L for cleaning the fuel tank both internally & Externally by removing all the dust / sediments etc. in cluding writing of tank capacity, Date of cleaning for followings.

(ii) 160 KVA

(iii) 100 KVA/110 KVA/125 KVA (Total 10 Nos)

(iv) 62.5 KVA/ 63 KVA

(vi) 25 KVA/ 20 KVA

(vii) 18.75 KVA/ 15 KVA

(viii) 7.5 KVA

Supply Diesel fiiter with 'O' Ring suitable for following capacity of D. G. sets as per sample :-

(ii) 160 KVA

(iii) 100 KVA/110 KVA/125 KVA (Total 10 Nos)

(iv) 62.5 KVA/ 63 KVA

(vi) 25 KVA/ 20 KVA

(vii) 18.75 KVA/ 15 KVA

(viii) 7.5 KVA

Supply Air fitter element suitable for following capacity of D. G. sets as per sample :-

(ii) 160 KVA

(iii) 100 KVA/110 KVA/125 KVA (Total 10 Nos)

(iv) 62.5 KVA/ 63 KVA

(vi) 25 KVA/ 20 KVA

Supply oil fitter element with 'O' Ring suitable following capacity of D. G. sets as per sample :-

(ii) 160 KVA

(iii) 100 KVA/110 KVA/125 KVA (Total 10 Nos)

(iv) 62.5 KVA/ 63 KVA

(vi) 25 KVA/ 20 KVA

(vii) 18.75 KVA/ 15 KVA

(viii) 7.5 KVA

Supply set of belts suitable for following capacity of D. G. sets as per existing at site :- note : Each set included dynamo belt,Fan belt and water pump belt

(ii) 160 KVA

(iii) 100 KVA/110 KVA/125 KVA (Total 10 Nos)

(iv) 62.5 KVA/ 63 KVA

(vi) 25 KVA/ 20 KVA

(vii) 18.75 KVA/ 15 KVA

(viii) 7.5 KVA

Supply set of Rubber Hose for water & Air circuit complete suitable for D. G. sets of following Capacities:-

(ii) 160 KVA

(iii) 100 KVA/110 KVA/125 KVA (Total 10 Nos)

(iv) 62.5 KVA/ 63 KVA

(vi) 25 KVA/ 20 KVA

(vii) 18.75 KVA/ 15 KVA

(viii) 7.5 KVA

Scrapping / cleaing the existing paint completely and painting with two coats of anti corrosion synthetic enamal paint with spray painting colour as E-IN-C code to be followed ). D. G. set, fuel tank etc.

(ii) 160 KVA

(iii) 100 KVA/110 KVA/125 KVA (Total 10 Nos)

(iv) 62.5 KVA/ 63 KVA

(vi) 25 KVA/ 20 KVA

(vii) 18.75 KVA/ 15 KVA

(viii) 7.5 KVA

M & L for removing the fuel injection pump from D. G set capacity 100 to 320 KVA and carry out servicing & calibration from authorised service workshop including replaceement of injectors, Nozzles etc. and refitting the same for smooth and efficient functioning etc complete all as specified and directed by Engineer-in-Carge

As per Item no 12 but for 40 to 63 KVA

do but for 7.5KVA to 25 KVA

M & L for replacement of stater switch of DG set of capacity 63 to 320 KVA complete all as speciifed and directed

M&L for repair to radiator by disconnecting the radiator from engine frame and servicing / cleaning with acid and brazing where required to stop leaking tubes/joints etc. cleaning fins and re-fixing the same for D.G. set given below.

(i) 100 KVA to 320 KVA

(ii) 40 KVA to 63 KVA

(iii) 7.5 KVA to 25 KVA

M & L for repair of turbo charge by replacing repair kit & fixing same on D. G set 40 KVA to 320 KVA

Taking down the defective water pump fram D. G . Set & replace with new one for D. G. set. Of following capacities etc complete all as specified and directed by Engineer-in-Carge

100 KVA to 320 KVA

40 KVA to 63 KVA

7.5 KVA to 25 KVA

Supply Egine Oil, 15W-40 complete all as specified and dierected

Supply Coolant for Engine

Supply Electrolyte of suitable spigravity for lead Acid batterries

Supply only distil water for battery

Supply fuel pipe steel braded with Benzo bolt & washer etc. of lenth 30 c. m

Supply fuel pipe steel braded with Benzo bolt & washer etc. of lenth 60 c. m

Supply fuel pipe steel braded with Benzo bolt & washer etc. of lenth 100 c. m

Taking down the defective coupling at Exhaust mainfold end & fix new flexiable coupling stainlen steel as per sample.

Taking down the existing perished/damaged asbestos rope and supply & replace with new asbestos rope 10 m. m thick on the exhaust pipe including covering with

Supply & fix in replacement of automatic voltage requlator 100 to 320 KVA D. G. set complete all as specified and directed.

Supply & fix in replacement of automatic voltage requlator 20 to 63 KVA D. G. set complete all as specified and directed.

Supply battery leads set, PVC insulated multi stranded cooper 70 sq mm of 1.25 meter long each duly fixed with bran clamps

M & L for replacement of brans battery terminal suitable for lead acid, battery 12 v any AH

Supply & fixing in replacement digital ammeter 0 to 300 Amps

Supply & fixing in replacement digital Voltmeter 0 to 500 Amps

Supply & Fixing Engine Oil pressure gauge meter up to 7 kg complete all as specified and directed

Supply & Fixing in replacement of Engine water temp. meter complete all as specified and directed.

Supply and fix in repairs change over switch existing panel, wall or LT pole of any size and any type on load type, triple pole and neutral, 63 Amps, 415 V, 50 Hz front handle operated, including connecting and testing all as directed.

All as per item No 103 (here-in-before) but off load type, 125A side handle operated,including connected accssories complete all as specified and directed

All as per item No 103 (here-in-before) but off load type, 200A side handle operated,

M & L For welding / brazing of silencer pipe of of DG Set

M & L for replacement of Door Hinges of various capacity of DG Set

Labour only for perodical maintenance , brake down on call repairs of EOT Crane 2 Ton long travel motor , cross travel motor , gear box , control panel etc. installed at armoured static work shop including dismaintling/replacing the unserviceable spair parts at site complete all as specified and directed. Note:- Rate includes greesing, cleaning, oiling etc.

All as per Item No 108 (here-in-before) but 2.5 Tons

All as Per Item No 108 (here-in-before) but 3.5 Ton

All as per Item No 108 (here-in-before) but 10 Tons Note For Item No 108 to 111 (a) Maintenance of cranes required to be done in every month which includes cleaning, greasing, , oiling, which ever required, checking of all electrical connections and standard maintenance as recommended by manufacturer . (b) Spare Parts replaced, Oil, Lubricants (except Grease ) required will be measured and paid separately. (c ) Load test carried out in the presence of Engr-in-Charge and users on every month after periodical maintenance (d) contractor shuld attend day to day complaint of crane regularly and maintenance shall be carried out accordingly for smooth functioning and the cost for the same shall be deemed to be include in the above quoted rates.

Supply only spare parts suitable for EOT Crane of capacity of 2.0 ton to 10 Ton.

(a) Wheel with pin shaft

(b) Ball bearing (Bearing No-6207)

(c ) MS Gear for wheel

(d) Steel wire rope multi stranded 10mm, Make Usha Martin

(e ) PVC Coated & PVC Insulated copper conductor multistranded of size 10 sqmm 4 core

(f) HRC fuse link 32 amps as per site requirement

(g) Gear box Oil EP -230

(h) Brake Oil

(j) Brake Shoe of 150mm dia

(k) Magnetic Coil

(l) Limit switch 3 phase 415 volt 50 Hz as per site requirement

(m) Four Pole Contactor Ac Three phase 415volt Amps as per Site requirement

(n) Carbon brushes for clutch for microw movement of EOT Crane

(o) Current collector complete as per existing for EOT Crane of different capacity of EOT Crane

M & L for taking down Gearbox assembly of any capacity of Crane for long travel mechanism , short travel mechanism, updown mechanism , refixing the same after over hauling completely by replacing Gear oil C-600, Gasket set , bushing etc all as directed. Note: Gear Oil is paid separately and gasket set , bushing etc include the quoted rates.

Taking down and Material and labour for rewinding of electric motor 2HP/415,3HP/415volt,and 5HP/415 volt by using SE Copper wire same gauge and same turns incl varnishing heating, balancing etc from short travel/ long travel mechanism and refixing the same by replacing bearing, varnishing etc all as directed by Engr-in-Charge.

Taking down and Mateerial for rewinding of electric motor 10HP/415 volt by using SE Copper wire same gauge and same turns incl varnishing heating, balancing etc from short travel/ long travel mechanism and refixing the same by replacing bearing, varnishing etc all as directed by Engr-in-Charge.

Material for repairing to long travel shaft by replacing pedstal bearing 06 Nos, including machining work replacing nut, bolts ,washers all as directed by Engr-in-Charge. Note:- Pedastal Bearing is measured and paid separately.

Material for repair to brake system completely by replacing brake shoe , rotor , brake liner , spring for long travel, short travel, updown mechanism all as directed by engr-in-charge. Note:- Break shoes is measured and Paid Separately

Repairs to guide wheel 4 Nos for long Travels by replacing gun metal filling , reboring and machine work with in tolerance limit all as specified and directed.

Material for periodical maint of oil fired incinerator of Make : HAAT Model GD-3once in three month which includes the following works. (a) Descalling of Gap between greads (b) Descalling of combution Chamber (c ) Descalling of arch chamber (d) Descalling of stack arrester. (e ) Overhauling burner nozzel blast tube pump, diffuser etc (f) Cleaning of Diesel tank and fuel lines Note:- (i)Rate Includes for painting on Diesel Tank and writing in White Paint Date of Cleaning and capacity. (ii) contractor shuld attend day day complaint of Incenarator regularly and maintenance shall be carried out accordingly for smooth functioning and the cost for the same shall be deemed to be include in the above quoted rates.(iII) Parts are measured and Paid separately.

Supply Only following Parts :-

(a) Ignition electrode, Cat Part No-HTT09/83

(b) Ignition Transformer 200-6000Volt, Cat Part No-HTT09/83

© Diffuser plate, Cat Part No-HTT06/83

(d) Solenoid Valve Cat Part No-VAL 0029/5

(e ) Fuel Pump Assembly Cat Part No-HT001/9

(f) Fuel Suction Filter assembly, Cat Part No-HA2/3

(g) Combution Blower Cat No-HTT 11/83

(h) Solenoid coil for combution blower, Cat Part No-VA-0320/9

(j) Sequence Controller, Cat Part No-HTT 22/G3

M & L for periodical maint of washing Machine and Dryer DER-30 and Dryer Thumbler once in three month which includes the following works. (a) Descalling of drying chamber by descalling solution MAC (b) Oiling , Greasing of bearing of moters and shaft (c ) Laying and tighting of panel wiring with proper thinbles/ PVC Clampr (d) Overhauling of washing machine Chamber Note:- (i)Rate Includes for writing in White Paint Date of Cleaning and capacity. (ii) contractor shuld attend day day complaint of Machine regularly and maintenance shall be carried out accordingly for smooth functioning and the cost for the same shall be deemed to be include in the above quoted rates.(iII) Parts are measured and Paid separately.

Supply Only following Parts :-

a) V Belt size A-69

b) HRC Fuse up to 32 Amps

d) Hose pipe for Drain 1.2 Mtr Length

e) Water Solinied Valve 1''

f) Conatctor 3 Phase 63 Amps for starter of main drive moter

g) Heating Contactor

j) Electric heater

k) Idler Shaft

l) sequence Controler

m) ignition Transformer

n) Air Filter Cum Regulator

O) Single Phase Prevainter

p) Drying Thumbler timer

Q) Tension Spring

r) Breaking contactor

M & L for rewinding of 3 Phase electric motor including varnishing of washing machine main drive 3 HP incl taking down and reinstalling at site incl connecting electric point and commissioning etc complete all as specified and directed by Engineer-in-Carge

M & L for periodical maint of Voltage stabilizer once in three month which includes the following works. (i) check SVS working in auto mode (ii) Check battery terminals and clean (iii) Check input and output connection (iv) check Battery voltage (v) Cech control card (vi) Check Driver card (vii) Check IGBT (viii) Check charger card

Supply Only following Parts :-

a) Control card for 10 Kva voltage stabilizer as per existing at site

b) Driver card for stabilizer as per existing at site

c) IGBT for stablizer

d) Charger card

M & L for periodical maint of Air Compressor once in three month which includes the following works. (03 Nos of Air Compressor) (a) Checking the compressed air pipe for leakage. (b) Checking of V belt and repair and replace it (c) Oil, Greasing of bearing of moters and shaft e) Checking of non return valve of compressor and if damage repair it. f) Overhauling of compressor moter g) Tighting and cheking of panelwiring with proper thimble (h) Painting of Air compressor with with synthetic enamel paint , one coat after cleaning scrubing the surfaces incl wrirting by paint the capacity , marking of fuel level indicator etc complete as directed by Engineer in charge. Note:- (i)Rate Includes for writing in White Paint Date of Cleaning and capacity. (ii) contractor shuld attend day day complaint of Machine regularly and maintenance shall be carried out accordingly for smooth functioning and the cost for the same shall be deemed to be include in the above quoted rates.(iII) Parts are measured and Paid separately.

Supply Only following Parts :-

a) V Belt suitable for Air compressor to motermain drive Pully

b) Compressed Air Pipe of 10mm Dia of Heavy Duty

c) Head Gas Ket

d) Piston Ring

e) Connecting Rod

f) Oil Seal

S & F DOL Starter of Air Compressor moter Main Drive 3 HP Incl taking down and reinstalling with new starter 415 volt 50 cycle current rating 8 Amps incl connecting to electric point and commissioning etc complete all as specified and directed by Engineer-in-Charge

M & L for repair and replacement of AMF Panel for 160 KVA DG Set make : Greaves

Supply Only for replacement of following Parts :-

(a) AMF Controller

(b) Contactor 4 Pole 415 Volt 225 Amp, Make: L&T/Seimens

(c ) Bty Charger 24 Volt 20 Amp

(d ) Digital multifunctional meter for freq, Amp, Voltage, KWH

(f) Voltage Monitoring relay

M & L for periodical maint of car washing point once in three month which includes the following works. (03 Nos of car washer motor) (a) Checking the motor in regular basis. b) winding of motor Note:- (i) contractor shuld attend day day complaint of Machine regularly and maintenance shall be carried out accordingly for smooth functioning and the cost for the same shall be deemed to be include in the above quoted rates.(iII) Parts are measured and Paid separately.

Material and labour for replacement of unserviceable battery 12 V, 92 AH with maintenance free battery 12 Volt initially charged. Make - Exide or equivalent as approved by GE

Material and labour for replacement of unserviceable battery 12 V, 180 AH with maintenance free battery 12 Volt initially charged. Make - Exide or equivalent as approved by GE

Supply and fixing in existing panel board for replacement MCCB, 4 Pole, 63 Amps , with breaking capacity 16 KA , fixed type and connecting etc complete all as specified and directed by Engineer-in-Charge

Supply and fixing in existing panel board for replacement MCCB, 4 Pole, 100 Amps , with breaking capacity 25 KA , fixed type and connecting etc complete all as specified and directed by Engineer-in-Charge

Material and labour for earthing complete with copper earth plate electrode 600 x 600 x 6.0 mm thick, buried vertically in ground (Each pit not less than 2.25 mtrs deep below normal ground level with top edge of plate not less than 1.50 M below normal ground level) connected to copper strip 20 x 3 mm, by means of bolts, nuts, and check nuts and washers etc encased in GI protection pipe 40 mm dia light grade pipe for protection of earth strip both to be provided to the extet of 7.5 meters, all as shown on electrical plate No 3 of MES SSR - 2004 Part - I, GI protection pipe buried in ground, laid under floors / plinths or mixed on walls / pole etc or concealed in walls etc; with provision of mixture of charcoal dust and common salt packed upto minimum 150 mm all around the earth plate, including PCC 1:2:4 type B-1 earth pit with M.S angle iron frame, cast iron cover with locking arrangement, with GI 20 mm dia medium grade pipe and MS funnel with wire mesh for watering arrangement, including necessary excavation and earth work in any type of soil / strata and testing on completion etc complete all as specified and directed by Engineer-in-Charge Note:- i) Cost of copper strip 20 x 3 mm and protection pipe 40 mm dia upto 7.5 m is deemmed to be included in rate quoted ii) Excavation and returning filling of Soil any type is deemed to be included in rates.

M&L for earthing of poles/system with galvanised earth plate 60x60 cm x 6.30 mm thick electrode of size and 32 x 6mm GI strip buried vertically in ground not less than 2.25 mtr below ground level with top edge of the plate not less than 1.5 mtr below ground level and connected to copper strip dia by means of nuts, bolts and washers and encased in and including 40mm dia GI medium grade pipe upt 2.4 mtr height form ground level fixed by MS flat iron clamp 40mm x 5mm with nut, bolt and washers, GI strip fixed to base along pole and connected to over head line for providing earthing to HT pole/feeder AB switch LA complete with charcoal dust, salt packed around plate 150 mm thick including watering GI pipe, medium grade 20 mm dia with blanking cap 1.5 mtr long fixed to funnel with wiremesh complete with PCC chamber and RCC chamber over all as per Electrical Plate No 5 of SSR Part I - 2009 incl excavation and earth work in any type of starta and testing on compeltion etc complete all as specified and directed by Engineer-in-Charge (Note: Any length of GI strip and 40 mm dia GI medium grade pipe upto 7.5 m is included in the quoted rate..

Supply & fix in replacement of Copper strip 20 x 3 mm mm x 3.15 mm Complete with saddles and fixing screws on including epoxy Insulater for Fitting the strip.including Taking down existing copper strip etc complete all as specified and directed by Engineer-in-Carge

Supply & install in replacement of GI strip 32 mm x 6 mm buried ground/floor/surface/roof Complete with saddles and fixing screws on including epoxy Insulater for Fitting the strip, including taking down existing GI Strip etc complete all as specified and directed by Engineer-in-Charge

An amount of Rs 32,286.00 shall be deducted from BOQ on account of schedule of credit

Maruti Abhiyantriki

ASHWAMEDH ENGINEERS

M/S SVOJAS ELECTROMECH ENTERPRISES