REPAIR/REPLACEMENT OF DEFECTIVE SPARES AND COMPREHENSIVE MAINT OF CRANES AND HOISTS LOCATED IN CVD, COD, 35 INF BDE AND STATIC WORKSHOP UNDER GE UTILITY PLANT AND MACHINERY DELHI CANTT-10

Amount

SECTION - I

Comprehensive preventive maintenance by technically qualified technician and rendering operationally EOT crane of capacity as mentioned below including assemblies inspection to maintenance of longitude travel/cross travel system assy and checking lubricating of gear system, topping up of lubricant upto desired level, replacement of gasket, nut, bolts, washer, split pins for proper tightness and safety including replacement of worn out parts such as slip rings, Rubber Buffer, Carbon brush 75 mm x 50 mm x 50mm, Carbon brush 75mm x25mmx25mm, Fuse base 100 Amps with HRC, Fuse base 63 Amps with HRC, Fuse base 32 Amps with HRC, Fuse base 20 Amps with HRC, Sag bracket 100mm & Sag bracket 150 mm, checking of coupling unit travel track etc all other miscellaneous item & ensure safe operation of crane . preventive maintenance of housing system assy comprising of inspection checking including topping up/charging of lubricants & gasket inspection and checking of bracing, pulley, nuts, dolys washer, split pins, bushes, hooks, checking of housing pulley and lubrication thereof inspection of hoisting rope for cut aberration etc & cleaning up all greasy/clipping materials inspection servicing, setting and testing breaking limit system for its safe operation. Inspection, checking and setting out. preventive maintenance of electrical control system complete all as specified & direceted by Engr-in-Charge:- Details of EOT Crane (i) EOT crane of 50/10 Ton capacity located at CVD - 01 No. Total - 01 No for 06 months

Comprehensive preventive maintenance by technically qualified technician and rendering operationally EOT cranes of capacity as mentioned below including assemblies inspection to maintenance of longitude travel/cross travel system assy and checking lubricating of gear system topping up of lubricant upto desired level, replacement of gasket, nut, bolts, washer, split pins for proper tightness and safety including replacement of worn out parts such as slip rings, Rubber Buffer, Carbon brush 75 mm x 50 mm x 50mm, Carbon brush 75mm x25mmx25mm, Fuse base 100 Amps with HRC, Fuse base 63 Amps with HRC, Fuse base 32 Amps with HRC, Fuse base 20 Amps with HRC, Sag bracket 100mm & Sag bracket 150 mm, checking of coupling unit travel track etc all other miscellaneous item & ensure safe operation of crane . preventive maintenance of housing system assy comprising of inspection checking including topping up/charging of lubricants & gasket inspection and checking of bracing, pully, nuts, dolys washer, split pins, bushes, hooks, checking of housing pully and lubrication thereof inspection of hoisting rope for cut aberration etc & cleaning up all greasy/clipping materials inspection servicing, setting and testing breaking limit system for its safe operation. Inspection, checking, and setting out. preventive maintenance of electrical control system complete all as specified & directed by Engr-in-Charge:- Details of EOT Cranes (i) EOT crane of 10 Ton capacity located at CVD - 01 No. (ii) EOT crane of 05 Ton capacity located at CVD - 01 No. Total - 02 Nos for 06 months = 12.00 per crane per month

Comprehensive preventive maintenance by technically qualified technician and rendering operationally EOT cranes of capacity as mentioned below including assemblies inspection to maintenance of longitude travel/cross travel system assy and checking lubricating of gear system topping up of lubricant upto desired level, replacement of gasket, nut, bolts, washer, split pins for proper tightness and safety including replacement of worn out parts such as slip rings, Rubber Buffer, Carbon brush 75 mm x 50 mm x 50mm, Carbon brush 75mm x25mmx25mm, Fuse base 100 Amps with HRC, Fuse base 63 Amps with HRC, Fuse base 32 Amps with HRC, Fuse base 20 Amps with HRC, Sag bracket 100mm & Sag bracket 150 mm, checking of coupling unit travel track etc all other miscellaneous item & ensure safe operation of crane . preventive maintenance of housing system assy comprising of inspection checking including topping up/charging of lubricants & gasket inspection and checking of bracing, pully, nuts, dolys washer, split pins, bushes, hooks, checking of housing pully and lubrication thereof inspection of hoisting rope for cut aberration etc & cleaning up all greasy/clipping materials inspection servicing, setting and testing breaking limit system for its safe operation. Inspection, checking, and setting out. preventive maintenance of electrical control system complete all as specified & directed by Engr-in-Charge:- Details of EOT Cranes (i) EOT crane of 02 Ton capacity located at (CVD-02 Nos, - 12 Nos. COD-08 Nos, Static Wksp-01 No, 35 Inf Bde - 01 No) (ii) EOT crane of 01 Ton capacity located at COD - 05 Nos. Total - 17 Nos for 06 months = 102.00 per crane per month

Notes applicable to BOQ srl item Nos 1.01 to 1.03 :- (i) Inspection checking decarbonising & tightning of electrical connection in total system including replacement of thimbles etc. (ii) Inspection & checking of fuses, setting & tightning the same as per their capacity. (iii) Inspection and setting of voltage system including replacement of fused indicating lamp etc. (iv) Spares for EOT crane will be measured and paid seperately as given in Section II of BOQ. (v) Contractor will carry out comprehensive maintenance once in a month for six (06) months and maintain the record of same as per the performa of monthly maintenance check enclosed in the tender documents at srl page Nos 104 & 105. The same shall be forwarded alongwith RAR/final bill failing which no payment shall be released to the contractor. (vi) Contracor will ensure serviceability and safety of crane during his each visit by way of maintining job card duly signed by Engr-in-Charge and JE E/M, (vii) The contractor will also send Technician on call basis in case of any fault. Fault to be rectified within 8hrs of receipt of complaint failing which Rs 500/- per day will be deducted till rectification of defect.

Notes applicable to BOQ srl item Nos 1.01 to 1.03 (Contd.../-) :- (viii) Rates of all consumables such as lubricant, gear oil, nut bolt, split pins, bushes, gasket are deemed to be included in the quoted rates. (ix) The tenderers are required to submit the Intent of MoU from any one of the OEM’s i.e., M/s Rockwell Hoisto Cranes Pvt Ltd, M/s Poineer Cranes, M/s Hercules Hoisto, M/s Turbo Fergusan (India) Pvt Ltd, M/s Dinesh Enterprises, M/s Cranex, M/s USGC, M/s Garlik, M/s Morri, M/s Hindustan Livers, M/s Grip Engineers, M/s Meta feb, M/s JPSENT as per Proforma given on srl page No 110 of tender documents which shall be uploaded with cover 1 failing which the financial bids of the bidders will not be opened and reject the tender in technical evaluation. (x) The comprehensive maint & repair work under this contract shall be done through MoU issued by any one of OEM i.e. M/s Rockwell Hoisto Cranes Pvt Ltd, M/s Poineer Cranes, M/s Hercules Hoisto, M/s Turbo Fergusan (India) Pvt Ltd, M/s Dinesh Enterprises, M/s Cranex, M/s USGC, M/s Garlik, M/s Morri, M/s Hindustan Livers, M/s Grip Engineers, M/s Meta feb, M/s JPSENT. The contractor will have to submit MoU on stamp paper of Rs 100/- duly notarized, as per specified Performa (On srl page No. 111 & 112 ) within seven days of acceptance of tender, failing which the contract will be liable to be cancelled and work shall be executed as per policy in vogue. (xi) OEM’s are exempted from production of MoU, if they participate in bidding directly, subject to fulfilling requirements as mentioned in the tender. It may also be noted that, if the OEM’s issues MoU for participation of other bidder than OEM’s bid will be rejected upon his direct participation in the tendering process.

SECTION - II

Supply & fixing in replacement of Electro Hydraulic Thrustor Brake 300 mm 34 Kg Type MDT12-75 complete all as specified & directed by Engr-in-Charge. (Make USGC / Speedage/Cranes control).

Supply & fixing in replacement of Electro Hydraulic Thrustor Brake 250 mm 18 Kg Type MDT10-40 complete all as specified & directed by Engr-in-Charge. (Make USGC / Speedage/Cranes control).

Supply & fixing in replacement of Electro Hydraulic Thrustor Brake 200 mm 18 Kg Type MDT8-40 complete all as specified & directed by Engr-in-Charge. (Make USGC / Speedage/Cranes control).

Supply & fixing in replacement of Electro Hydraulic Thrustor 34 Kg , 3 Phase 415 V. AC. Type ST535 complete all as specified & directed by Engr-in-Charge. (Make USGC / Speedage/Cranes control).

Supply & fixing in replacement of Auto Phase Sequence Corrector 17.5 H.P 3 Phase 415 V. AC in CRCA Sheet Enclosure 2 mm Thick duly Powder Coated Indoor Type complete all as specified & directed by Engr-in-Charge. (Make: Seimens/UGSC/ABB/C&S/L&T).

Supply & fixing in replacement of Pneumatic Time Delay Relay 0-60 Sec Coil Voltage 110 V AC complete all as specified & directed by Engr-in-Charge. (Make:- L&T / Siemens/BCH)

Supply & fixing in replacement of Three Pole Power Contactor 3 phase 415V AC3 25 Amp. ML-1.5 with 2 N.O. + 2 N.C. Aux Contect Coil Voltage 110 V AC complete all as specified & directed by Engr-in-Charge. (Make:- L&T / Siemens /BCH)

Supply & fixing in replacement of Three Pole Power Contactor 3 phase 415V AC3 32 Amp. ML-2 with 2 N.O. + 2 N.C. Aux Contect Coil Voltage 110 V AC complete all as specified & directed by Engr-in-Charge. (Make:- L&T / Siemens / BCH)

Supply & fixing in replacement of Three Pole Power Contactor 3 phase 415V AC3 70 Amp. ML-4 with 2 N.O. + 2 N.C. Aux Contect Coil Voltage 110 V AC complete all as specified & directed by Engr-in-Charge. (Make:- L&T / Siemens / BCH)

Supply & fixing in replacement of steel Wire Rope 10mm F.M.C Construction 6X36 ungalvanised as per IS 2266/02 complete all as specified & directed by Engr-in-Charge. (Make : Usha Martin/ Mahadev Elevator/ Shree Steel wire Rope Ltd).

Supply & fixing in replacement of steel Wire Rope 12mm F.M.C Construction 6X36 ungalvanised as per IS 2266/02 complete all as specified & directed by Engr-in-Charge. (Make : Usha Martin/ Mahadev Elevator/ Shree Steel wire Rope Ltd).

Supply & fixing in replacement of steel Wire Rope 16mm F.M.C Construction 6X36 ungalvanised as per IS 2266/02 complete all as specified & directed by Engr-in-Charge. (Make : Usha Martin/ Mahadev Elevator/ Shree Steel wire Rope Ltd).

Supply & fixing in replacement of steel Wire Rope 8 mm F.M.C Construction 6X36 ungalvanised as per IS 2266/02 complete all as specified & directed by Engr-in-Charge. (Make : Usha Martin/ Mahadev Elevator/ Shree Steel wire Rope Ltd).

Supply & fixing in replacement of Push Button Station 8 Way Made Out of Poly Carbonate / Alumunium Die Cast with 8 No. Push Button with Element complete all as specified & directed by Engr-in-Charge. (Make :- USGC / L&T / Speedage)

Supply & fixing in replacement of Electro Hydraulic Thrustor 18Kg. 3 Phase 415V AC with hydraulic Oil complete all as specified & directed by Engr-in-Charge. (Make :- Speedage / USGC / Speedocontrol)

M&L for rewinding of squirrel cage induction electric motor 3 phase 415 volts , crane duty , of cap 7.5 HP CDF 60% 740 RPM including taking down of unserviciable old one complete all as specified & directed by Engr-in charge

M&L for rewinding of squirrel cage induction electric motor 3 phase 415 volts , crane duty , of cap 5 HP CDF 60% 740 RPM including taking down of unserviciable old one complete all as specified & directed by Engr-in charge

M&L for rewinding of squirrel cage induction electric motor 3 phase 415 volts , crane duty , of cap 2 HP CDF 60% 740 RPM including taking down of unserviciable old one complete all as specified & directed by Engr-in charge

Supply & fixing in replacement of Rotary type geared Limit Switch ratio 48:1 with 4 contacts type GRLS/48/4SE complete all as specified & directed by Engr-in-Charge. (Make USGC / SUC / Speedage).

Supply & fixing in replacement of shrouded busbar 160A copper 4 bar, "W" type (RYBG) complete all as specified & directed by Engr-in-Charge. (Make : Stromeg / Speedocontrol / Safeline).

Supply & fixing in replacement of Current collector 100A with 1 mtr length. (suitable for shrouded busbar) complete all as specified & directed by Engr-in-Charge. (Make : Stromeg / Speedocontrol / Safeline).

Supply & fixing / welding in replacement of M.S. Wave bracket model WB400 complete all as specified & directed by Engr-in-Charge. (Make Speedocontrol / Safeline / Stromeg).

Supply & fixing in replacement of the following :- (a) Protective cum Control Panel for 2 Ton EOT crane indoor type, made out of 2.00mm thick CRCA sheet compartmental type duly powder coated, self standing / wall mounting and complete internal wiring by PVC flexible copper cable and ferruels. Control wiring not less than 1.5 Sqmm and power wiring not less than 2 sqmm with incoming and outgoing cable connection and comprising the following items complete acccessories alongwith suitable size connector block complete all as specified & directed by Engr-in-Charge. (Make: Siemens/ L&T/ ABB/ C&S/ USGC). (i) MCCB 3Phase 80A (relay range 63-80A) (Make:-L&T/Siemens/ABB/Legrand) - 1 No. (ii) MCB 3Phase 63A 415V AC (Make: L&T / Siemens/ABB / Legrand) - 2 Nos. (iii) MCB 3Phase 16A 415V AC (Make: L&T / Siemens/ABB / Legrand) - 3 Nos. (iv) MCB 2Phase 4A 415V AC (Make: L&T / Siemens/ABB / Legrand) - 2 Nos. (v) MCB 2Phase 6-10A 415V AC (Make: L&T / Siemens/ABB / Legrand) - 2 Nos. (b) Step down transformer double bound type 415/110V AC 500VA complete (Make : Crane control / UGSC / Micro) - 01 No. (c) Three pole Power Contactor 3 Phase 415V AC3 32 Amp, ML-2 with 2 N.O + 2 N.C, Aux contact coil voltage 110V AC complete (Make : L&T / Siemens / ABB / Legrand) - 5 Nos. (d) Three pole Power Contactor 3 Phase 415V AC3 25 Amp, ML-1.5 with 2 N.O + 2 N.C, Aux contact coil voltage 110V AC complete (Make : L&T/Siemens/ABB/Legrand) - 5 Nos. (e) Thermal overload relay ML-2 relay range 6-10A (Make: L&T/Siemens/ABB / Legrand) - 2 Nos.

Description of BoQ srl item No 2.23 Contd.../- (f) Thermal overload relay ML-2 relay range 3-5A (Make: L&T/Siemens/ABB/Legrand) - 3 Nos. (g) Thermal overload relay ML-2 relay range 9-15A (Make: L&T/Siemens/ABB / Legrand) - 1 No. (h) Single Phase Preventer 3 phase 415V AC (Make: Minilec/Siemens/L&T) - 1 No. (j) Step down transformer double bound type 415/220V AC 1KVA complete (Make : UGSC / Micro / GPS Cranes) - 01 No. (k) Connector block of suitable sizes - 1 set. (l) Crane operate rotory switch ON/OFF. (Make: Seizer/Siemens/L&T) - 2 Nos. Note:- Rates of material mentioned above from (a) to (l) is deemed to be included in the quoted rates.

Supply & fixing in replacement of the following :- (a) Protective cum Control Panel for 1 Ton wire rope electric hoist, made out of 2.00mm thick CRCA sheet compartmental type duly powder coated, wall mounting and complete internal wiring by PVC flexible copper cable and ferruels. Control wiring not less than 1.5 Sqmm and power wiring not less than 2 sqmm with incoming and outgoing cable connection and comprising the following items complete acccessories alongwith suitable size connector block complete all as specified & directed by Engr-in-Charge. (Make: Siemens/ L&T/ ABB/ C&S/ USGC). (i) MCB 3Phase 63A 415V AC (Make: L&T / Siemens/ABB / Legrand) - 1 No. (ii) MCB 3Phase 16A 415V AC (Make: L&T / Siemens/ABB / Legrand) - 2 Nos. (iii) MCB 2Phase 4A 415V AC (Make: L&T / Siemens/ABB / Legrand) - 2 Nos. (iv) MCB 2Phase 6-10A 415V AC (Make: L&T / Siemens/ABB / Legrand) - 2 Nos. (b) Step down transformer double bound type 415/110V AC 300VA complete (Make : Crane control / UGSC / Micro) - 01 No. (c) Three pole Power Contactor 3 Phase 415V AC3 32 Amp, ML-2 with 2 N.O + 2 N.C, Aux contact coil voltage 110V AC complete (Make : L&T / Siemens / ABB / Legrand) - 3 Nos. (d) Three pole Power Contactor 3 Phase 415V AC3 25 Amp, ML-1.5 with 2 N.O + 2 N.C, Aux contact coil voltage 110V AC complete (Make : L&T/Siemens/ABB/Legrand) - 4 Nos. (e) Pneumatic Time Delay 0-60 Sec coil voltage 110V AC with 1 N.O + 1 N.C complete (Make : L&T / Siemens / ABB / Legrand) - 2 Nos. (f) Indicating lamp R,Y,B (Make : L&T / Siemens / ABB / Legrand) - 3 Nos. (g) Connector block of suitable size - 1 set. Note:- Rates of material mentioned above is deemed to be included in the quoted rates.

Supply & fixing in replacement of of MCCB 100 Amp, 25 KA with Thermal Magnetic Release 3 Pole Type DU250 complete all as specified & directed by Engr-in-Charge. (Cat No. CM9063100MO of Make L&T / Siemens/ABB)

Supply & fixing in replacement of of MCCB 200 Amp, 36 KA with Thermal Magnetic Release 3 Pole Type DU250 complete all as specified & directed by Engr-in-Charge. (Make L&T / Siemens/ABB)

Supply & fixing in replacement of A.C. Drive (VVVF) 7.5 KW, G7 HD 3 phase 380-440V AC complete all as specified & directed by Engr-in-Charge. (Make Yaskawa / L&T / Telemecanique).

Supply & fixing in replacement of Bottom Block One Ton Capacity Four Fall Type totally enclosed long Shunk "C" type Forged steel Hook with Safety latch as per IS 3815 supporting on thrust Bearings ,Bottom Block Pully rest on suitable size ball Bearing complete all as specified & directed by Engr-in-Charge. (Make Harman Motha / USGC / H.S. Engg.)

Supply & fixing in replacement of Double Current collector bracket model : CCBS 50A complete all as specified & directed by Engr-in-Charge. (Make : Stromeg / Speedocontrol / Safeline).

Supply & fixing in replacement of Resistance Unit For 5 H.P. Slipring Motor RV-183, RA-15 4A made out Unbreakble Rustless Punched S.S. wire Grid Balance Type 3 Step 10 Min Rating in Wall mounting type Natural Air Cooled complete all as specified & directed by Engr-in-Charge. (Make : Laxman Electronics /Speedocontrol /Speedage)

Supply & fixing in replacement of Current collector made out of MS with brass reel of size 165mm x 16mm with nut and washers complete all as specified & directed by Engr-in-Charge. (Make : Crane Control / HS Engg. / USGC). Note for item No 2.01 to 2.32 :- Cost of serial No 2.01 to 2.32 of section II are not included in section - I i.e., Item No 1.01 to 1.03.

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