REPAIR AND MAINTENANCE OF OVERLOAD DEVICE AND CONNECTED ITEMS FOR VARIOUS GOODS AND PASSENGER LIFTS NAVAL DOCKYARD AND CERTAIN REPAIR AND ROTINUE MAINTENANCE OF ELECTRIC LIFTS AT HQ WNC COMMAND POST AND FLOTILLA NIWAS UNDER GE (NW) KUNJALI

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Tender Inviting Authority: COMMANDER WORKS ENGINEER (NAVAL WORKS) MUMBAI

Name of Work : REPAIR AND MAINTENANCE OF OVERLOAD DEVICE AND CONNECTED ITEMS FOR VARIOUS GOODS AND PASSENGER LIFTS NAVAL DOCKYARD AND CERTAIN REPAIR AND ROTINUE MAINTENANCE OF ELECTRIC LIFTS AT HQ WNC COMMAND POST AND FLOTILLA NIWAS UNDER GE (NW) KUNJALI.

Contract No: 8520/CWE (NW) MUMBAI/E8

Sl. No. Item Code / Make Quantity Estimated Rate Addition / Deduction Addition / Deduction Values Currency Convertion against each Item Quoted Currency in INR / Other Currency BASIC RATE In Figures To be entered by the Bidder Rs. P Excise Duty VAT Freight Charges ( Unloading & Stacking) Any Other Taxes/Duties/Levies Other Taxes 2 IIIrd Party i.e DGS&D / RITES etc Inspection Charges @0.34%+Service Tax Less for Cenvat Credit,if any respect of Supplies Under full Excise Duty Category

Repair and routine maintenance of lifts including carrying out daily check and periodical services of fully automatic electrical lift capacity 08 passenger (554 Kgs) "Thyssen Krupp" make passenager lift for FLOTILA NIWAS NAVAL DOCKYARD serving for ground + 5 upper floor (i.e 06 floors) having power operated door and simplex collective control system with repair and replacement of unserviceable parts such as bearings, bearing bushes, all type of guide shoes, hangers, door rope, door locks and its contacts, control cards, control connector/links, steel rope, ARD batteries, Hall push buttons and its spares, rewinding of motors, welding of cracked /broken MS parts if any, repair/replacement of door safety edge working at any principle and any type senser or mechanical safety lock, magnetic lock or contract, COP buttons, car position indicator, door sill, necessary wiring and cable as per requirement for safe operation of lift, maintaining of cabin, such as carpet of required size, car top acrylic sheet, painting as required colour, cabin fan, cabin light maint of auto rescue devise (ARD), etc to ensure safety and smooth functioning complete all as specified and directed by Engr-in-charge Per Month 0.0000 Excess(+) Full Conversion INR

Ditto as per item No1 above but for passenger lifts of capacity 554 Kg, Thyssen Krupp make, installed at HQ WNC Naval Dockyard, serving Ground + 05 upper floors (06 floors). Quantity: 02 Nos lifts Per Month 0.0000 Excess(+) Full Conversion INR

Supply and fixing in repairs of hall push button with direction indicator comprising 7-segment LED display, complete with LP/LPC card and stainless steel face plate to match the existing control/electrical system, including cutting in wall and making good disturbed surfaces with matching masonry work, complete all as specified and directed by Engineer-in-Charge. Applicable for: 8 Passenger Lift No. 2, G+5 Building, HQ WNC Each 0.0000 Excess(+) Full Conversion INR

Supply, fixing, testing and commissioning in repairs of COP assembly complete with illuminated push buttons for floor selection, alarm, nonstop, door close, door open, cabin fan, cabin light, stop switch, attendant/out key, etc., including 7-segment display with CPI card and stainless steel face plate, duly connected with the existing control and electrical system, complete all as specified and directed by Engineer-in-Charge. Location: New Flotila Niwas, WNC Each 0.0000 Excess(+) Full Conversion INR

Supply, installation, testing and commissioning in repairs of ARD system suitable for lifts with motor capacity up to 11 kW, including wiring and connected accessories, compatible with existing passenger lifts (8/13 persons), operating on 415V, 50Hz, 3-phase, speed 1.5 m/sec, complete with maintenance-free batteries. Battery set shall comprise 12V, 17Ah, 04 Nos (five-year maintenance-free), matching existing motor and controller system, complete all as specified and directed by Engineer-in-Charge. Location: WNC Each 0.0000 Excess(+) Full Conversion INR

Supply and fixing in repairs of sealed maintenance-free batteries of capacity 12 Volts, 17 Ah, complete set of 04 Nos, including necessary connections, complete all as specified and directed by Engineer-in-Charge. Make: Exide / Amaron Each set 0.0000 Excess(+) Full Conversion INR

Supply and fixing in replacement of existing defective fittings with new LED light fittings of 3/5 Watt, complete with all accessories, fixtures and electrical connections, complete all as specified and directed by Engineer-in-Charge. Each 0.0000 Excess(+) Full Conversion INR

Supply and fixing in repairs of cabin fan, non-oscillating axial flow type, single speed, 300 mm sweep, 240 Volts, ISI marked, with aluminium powder coated grill, complete all as specified and directed by Engineer-in-Charge. Make: EMCO / VBM / CINI Applicable for lifts installed at various locations. Each 0.0000 Excess(+) Full Conversion INR

Supply and fixing in repairs of travelling cable, PVC insulated, 16 core flat/round type, with multistranded copper conductor of size 0.75 sqmm, 1100 Volts grade, conforming to relevant IS standards, including thimble-less suspended type arrangement to allow free movement of lift car cabin between ground and upper floors, complete with necessary connections through midway junction box and all other required circuit connections for Passenger/Goods lifts at HQ WNC & NFN, Naval Dockyard, complete all as specified and directed by Engineer-in-Charge. RM 0.0000 Excess(+) Full Conversion INR

Supply and fixing in repairs of main steel wire rope of size 13 mm diameter, 8/19 construction, complete with necessary connections to counterweight pulley and car cabin, including clamps, bolts, washers, etc., conforming to IS:14865 (latest edition), complete all as specified and directed. RM 0.0000 Excess(+) Full Conversion INR

Disconnecting and removing the existing unserviceable governor rope and supply and fixing of new steel wire governor rope of size 08 mm diameter, ungalvanised, 8/19 construction, including making proper connections in machine room and shaft pit with clamps, nuts, bolts, washers, etc., complete all as specified and directed. RM 0.0000 Excess(+) Full Conversion INR

Supply and fixing in repairs of Infrared (IR) safety edge complete with power unit fitted on lift car door to safeguard passengers while entering and leaving the lift, complete all as specified and directed by Engineer-in-Charge. Each Job 0.0000 Excess(+) Full Conversion INR

M & L for Replacement of existing false ceiling with new false ceiling made of 1.2 mm thick stainless steel sheet (hairline finish), fitted with aluminium square fan grill and 05 Watt LED lights at four corners, including dismantling/removal of existing ceiling, complete all as specified and directed by Engineer-in-Charge.. Each Job 0.0000 Excess(+) Full Conversion INR

Supply and fixing in repairs of lift control panel housed in hinged MS powder coated cabinet, complete with control wiring, microcontroller-based programmed chip system, pulse modulation control, and all safety protections such as: 1 Thermal overload protection 2 Over-current protection 3 Auto phase reverse protection 4 Networking/interlinking arrangement Compatible for lift motor capacity up to 11 kW / 15 HP VVVF drive, including proper termination with lugs, connectors, screws, motor connections, and wiring of main motor with suitable size copper cable, complete all as specified and directed by Engineer-in-Charge. Each Job 0.0000 Excess(+) Full Conversion INR

S & F in Replacement of existing unserviceable shaft wiring in hoistway with new PVC insulated multi-stranded copper conductor wiring of size 0.75 sqmm, including 01 sqmm earth conductor, 1100V grade, drawn through and including galvanised sheet metal trunking (24 SWG) up to ground floor, for control of hall push button assemblies, limit switches, terminal switches, fireman switches, etc., complete with proper earthing at all points, suitable for lift installation, complete all as specified and directed by Engineer-in-Charge. Each Job 0.0000 Excess(+) Full Conversion INR

Supply and fixing in repairs of Over Speed Governor complete tripping arrangement mechanism, including 300 mm diameter bottom diverter pulley with ball bearing, suitable for 08 mm governor rope, for passenger/goods lifts of various speeds installed at Naval Dockyard, complete all as specified and directed by Engineer-in-Charge. Each Job 0.0000 Excess(+) Full Conversion INR

Supply and fixing in repairs of new lift car cabin made out of 1.2 mm thick stainless steel sheet with side enclosure, ceiling made of 2.0 mm thick MS sheet duly painted, assembled on MS platform, complete with hairline finish false ceiling fitted with LED light and fan with aluminium grill. The flooring shall be provided with 3.0 mm thick aluminium chequered plate, including overload sensing arrangement, DO’s & DON’Ts board, capacity plate, and all other required fittings, complete all as specified. The complete car cabin shall be suitable for 13 passenger capacity, as per manufacturer’s technical specifications, complete all as specified and directed by Engineer-in-Charge. Each 0.0000 Excess(+) Full Conversion INR

Supply and fixing in repairs of door drive unit suitable for lift motor up to 5.0 HP, VVVF drive type, car-top mounted, to match with the existing system, including all required connections, complete as per sample, specified and directed by Engineer-in-Charge. Each 0.0000 Excess(+) Full Conversion INR

Taking down unserviceable overload protection system and supply, installation, testing and commissioning of electronic overload device to be fixed on suspension rope for Goods cum Passenger Lift, 2:1 roping, including dead weight load testing, suitable for Monarch make lifts, complete all as specified and directed. Locations (Total – 05 Lifts): (a) 51 / Phase-I (East side) – 01 No. (b) 51 / Phase-IV (East side) – 01 No. (c) 70 / DGME Complex – 01 No. (d) 32 / 33 / DAG – 01 No. (e) 11 / MFAB – 01 No. Each 0.0000 Excess(+) Full Conversion INR

Taking down unserviceable overload protection system and supply, installation, testing and commissioning of electronic overload device for Goods cum Passenger Lift, 2:1 roping, including dead weight load testing, suitable for Monarch make lifts, complete. Locations (Total – 05 Lifts): (a) 29 / MAST Department – 01 No. (b) 27 / CMS Department – 01 No. (c) 25 / MOUNT Department – 01 No. (d) 20 / BDDSP Department – 01 No. (e) 12 / Fabrication Department – 01 No. Each 0.0000 Excess(+) Full Conversion INR

Taking down unserviceable overload protection system and providing electronic overload device fixed on suspension rope for Goods cum Passenger Lift, 2:1 roping, including load testing, complete. Locations (Total – 04 Lifts): (a) 22 / MOUNT Department (Outfitting) – 01 No. (b) 12 / NWRF (Front side) – 01 No. (c) 76 / System Department – 01 No. (d) 101 / IRC Department (LHS) – 01 No. Each 0.0000 Excess(+) Full Conversion INR

Taking down unserviceable overload protection system and supply, install, test and commission electronic overload device for Goods cum Passenger Lift, including dead weight testing, complete. Locations (Total – 04 Lifts): (a) 37 / System Department (RHS) – 01 No. (b) 51 / ARF Department – 01 No. (c) 47 / ECE Department – 01 No. (d) 45 / EPS Department – 01 No. Each 0.0000 Excess(+) Full Conversion INR

Taking down unserviceable overload protection system and replacement with electronic overload device including testing, complete. Locations (Total – 03 Lifts): (a) 37 / System Department (LHS) – 01 No. (b) 47 / ECE Department – 01 No. (c) 45 / EPS Department – 01 No. Each 0.0000 Excess(+) Full Conversion INR

Taking down the existing unserviceable overload protection system and supply, installation, testing and commissioning of an electronic overload device, to be fixed on the suspension rope for Goods cum Passenger Lift (2:1 roping), including dead weight load testing, complete all as specified and as directed, suitable for Monarch make lifts, at the following locations: Locations:(Total – 04 Lifts): (a) 32/33 DAG Department – 01 No. (b) 74 QC Department – 01 No. (c) 61 MCM Department – 01 No. (d) 43 MAST Building – 01 No. Each 0.0000 Excess(+) Full Conversion INR

Taking down the existing unserviceable overload protection system and supply, installation, testing and commissioning of an electronic overload device, to be fixed on the suspension rope for Passenger Lift (1:1 roping), including dead weight load testing, complete all as specified and as directed, suitable for Monarch make lifts, at the following locations: Locations:(Total – 05 Lifts): (a) 32/33 DAG Department (VIP Lift) – 01 No. (b) 11 FAB Department – 01 No. (c) 85 Phase-IV – 01 No. (d) 70 Repair Section – 01 No. (e) 45 EPS Department – 01 No. Each 0.0000 Excess(+) Full Conversion INR

Taking down the existing unserviceable overload protection system and supply, installation, testing and commissioning of an electronic overload device, to be fixed on the suspension rope for Passenger Lift (1:1 roping), including dead weight load testing, complete all as specified and as directed, suitable for Monarch make lifts, at the following locations: Locations::(Total – 05 Lifts): (a) 69 COY Department – 02 Nos. (b) 45 EPS Department – 01 No. (c) 51 ARF Department – 01 No. (d) 37 SYS Department – 01 No. Each 0.0000 Excess(+) Full Conversion INR

Taking down the existing unserviceable overload protection system and supply, installation, testing and commissioning of an electronic overload device, to be fixed on the suspension rope for Passenger Lift (1:1 roping), including dead weight load testing, complete all as specified and as directed, suitable for Monarch make lifts, at the following locations: Locations:(Total – 05 Lifts): (a) 85 Phase-IV – 01 No. (b) 70 Repair Section – 01 No. (c) 69 COY Department – 02 Nos. (d) 51 ARF Department – 01 No. Each 0.0000 Excess(+) Full Conversion INR

Taking down the existing unserviceable overload protection system and supply, installation, testing and commissioning of an electronic overload device, to be fixed on the suspension rope for Passenger Lift (1:1 roping), including dead weight load testing, complete all as specified and as directed, suitable for Monarch make lifts, at the following locations: Locations:(Total – 04 Lifts): (a) 45 EPS Department – 01 No. (b) 37 SYS Department – 01 No. (c) 11 FAB Department – 01 No. (d) PM Building (Auto) – 01 No. Each 0.0000 Excess(+) Full Conversion INR

Taking down the existing unserviceable overload protection system and supply, installation, testing and commissioning of an electronic overload device, to be fixed on the suspension rope for Passenger Lift (1:1 roping), including dead weight load testing, complete all as specified and as directed, suitable for Monarch make lifts, at the following locations: Locations:(Total – 04 Lifts): (a) 51 MWEA Phase-I – 01 No. (b) PM Building-II – 01 No. (c) 70 MMER Section – 01 No. (d) 45 EPS Department – 01 No. Each 0.0000 Excess(+) Full Conversion INR

Disconnecting and taking out the unserviceable Car Operating Panel (COP) assembly along with LCD display and supply, fixing, testing and commissioning of new COP assembly complete with illuminated push buttons for floor selection, alarm, non-stop, door close, door open, cabin fan, cabin light, stop switch, attendant/out key, etc., including direction indicator with 7-segment display, CPI card and stainless steel face plate, duly connected with the existing lift control and electrical system, complete all as specified and directed. Make: Monarch Each 0.0000 Excess(+) Full Conversion INR

Dismantling and taking out all defective batteries from existing ARD system and supply and fixing of new maintenance-free batteries suitable for ARD, including necessary connections with heavy duty brass/copper battery terminals, complete all as specified and directed by Engineer-in-Charge. Battery Rating: 12V DC, 17/18 AH Make: Exide Each 0.0000 Excess(+) Full Conversion INR

Supply and fixing in repairs of steel wire rope 19 mm diameter, 9/19 construction, including necessary connections with pulley in machine room and shaft pit, complete with clamps, nuts, bolts, washers, etc., complete all as specified and directed. RM 0.0000 Excess(+) Full Conversion INR

Taking down the old unserviceable cable of any size and supply and fixing of 16 sqmm, 4 core multistranded copper conductor cable, PVC insulated, unarmoured, complete all as specified and directed. RM 0.0000 Excess(+) Full Conversion INR

Taking down the existing unserviceable MCCB in repairs and supply, fixing, testing and commissioning of MCCB of capacity 250 Amp, 4 Pole, 25 kA, thermal magnetic release, 415 Volts, including outdoor type enclosure made of CRCA sheet (3.15 mm thick), powder coated and grouted on wall, complete all as specified and directed. Each Job 0.0000 Excess(+) Full Conversion INR

Taking down the existing unserviceable MCCB in repairs and supply, fixing, testing and commissioning of MCCB of capacity 63 Amp, 4 Pole, 25 kA, thermal magnetic release, 415 Volts, including outdoor type enclosure made of CRCA sheet (3.15 mm thick), powder coated and grouted on wall, complete all as specified and directed. Each Job 0.0000 Excess(+) Full Conversion INR

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