Supply, Installation, Commissioning of machinery and Equioments for CIC

Amount

Primary and Secondary Processing of Coconut

Coconut Dehusking machine - Semi Automatic ;- Power: 1 HP/ Single phase/220 V Motor driven with gear box Productivity:150 - 200 Nuts/ Hour. M S material used for Structure & Guarding. Guards & Structure will be powder coated.

Coconut De-sheller ( Semi-Automatic):- 1) Deshelling Capacity: 150-200 Coconuts /Hour ; Working with 1HP / Three phase motor connected with Gear Box and Starter 4) HSS Cutting teeth 5) Material of Construction: M S and alloy steel

Electric Copra Cabinet Drier :- 1) M S fabricated with inner parts/trays material Stainless steel 304; Electrical blower ; Power requirement:- 2 HP / 3 Phase , 220V AC 50 Hz ; Capacity :- 150 Kg/batch, Digital temperature display

Weighing Balance :- Range 50 to 500 kg Platform size 2x2 feet

Testa Remover (Semi - Automatic) :- Material: SS 304/316( All contact Parts), Power: 1 HP / 3 Phase/upto 415 V, Capacity:100 nuts/Hr

Secondary Processing line for Coconut

Coconut Pulverizing Machine:- 1) Material parts : All contact parts Food grade Stainless Steel 304; Rubber pads for ground level ; Power: 1.5 HP / 3 Phase/ 415 V; Output capacity: 50 Kgs / Hour,

Coconut milk Extractor Manual:- Basket press manually operating type , perforated basket with 5 to 8 Ltr output capacity and No.36 hydraulic piston . Material - SS all contact parts, capacity:- 50 to 100 nuts/Hr.

Coconut Milk Extractor Double Screw:- 1) Type: Double screw 2) All contact parts Food grade 304 Stainless Steel 3) Connected power: 0.5 HP/Single Phase 415 V; 4) Speed reduction gear box connected to motor 5) Milk squeezing capacity: upto 50 Ltrs / batch 6) Coconut Milk & Residue comes out from different chutes

Virgin Coconut Oil (VCO) Cooker (LPG)/ Steam kettle for VCO :- Vessel volume: 50 litres capacity ; Material: Food grade Stainless Steel 304 (All contact Parts) with stirrer for rotation ; Power: 1 HP/ 3 Phase /50 Hz ; 2 Nos. linear Gas Burner ; 2 nos. Gas Hose with regulator ; Heating media: LPG, Heating through Thermic oil (Thermo 500 or equivalent ; Temperature Indicator ; Maximum working Temp.: 150° C Glass wool Protector/ insulation) .

Oil & Copra Packaging line

Volumetric oil filling and capping Machine (Automatic) :- Bottle size: Glass or food grade plastic pet bottle of 200 ml to 500 ml ; Output Up to 10-15 BPM ; Electrical Supply: 1 HP, Single Phase/220 Volts AC/50 HZ. Filled bottles to move along on motorized conveyor belt.

Manual Foil Sealer (Cup sealing, small jar foil sealing):- Manual, 1 HP Electric Capping Machine Production capacity : 30-50 bottles / minute., Single phase 220-230V,50Hz. Used to Make Plastic Caps

Pouch labelling & Packing Line (Band Sealer):- Vertical type with S S body band sealing machine, Power required 500 W / (AC) 220V, Single Phase , Constant Digital Temperature control & temperature adjustable panel .Sealing Speed: 500 - 1000 packs/batch

Bakery Production line (Dessicated coconut & VCO residue)

Dough kneader/ Spiral Mixer with fixed bowl :- Power requirement - 1 to 1.5 HP, electric motor stainless steel machine structure with Bowl, Spiral Arm, Splash cover & Grill. Having separate motors for head drive (Dual speed & bowl drive). Bowl minimum 2 mm thickness& Spiral arm should be min.30 mm thickness, Capacity - Flour - 25 Kg , Control Panel & display should be fully Automatic based on electronic timers (low speed & high speed), Heavy duty body.

Planetary Mixer:-Bowl capacity: 30 -40 kg/lit. Power: 1 HP electric motor, voltage: three phase 415 V,50Hz, Gear speed: 3 speed for mixing of dough & butter and steel gear driven transmission,3) Overload rest button,4)Beater, Whip & Dough Hook.

Rotary Oven:- Diesel Fired type , Capacity: 120 Breads capacity , Trolleys- 1-2 nos. minimum, Tray size :18"x27'', 12 trays, MOC of Trolley: Stainless steel , Motor power : 1.5 HP Electric Motor, three phase 415-440 V

Cookies Wire cutting & Dropping , and cake attachment, Nozzle nos. 5 , wire cut -4 for cup cake capacity : 40-45 strokes per min, Production speed (Dropping/Wire cut) :30-50 Power requirement: 1 to 1.5 HP single phase , No. of dropping dies: 20 set, No. of wire cut die: 2 nos (round,square), tray conceyor belt, PLC with touch screen, MOC: Fully stainless steel 304 grade, Operation: Fully automatic PLC programmed.

Cookies, Biscuit packing Machine:- Horizontal pouch packing machine, POUCH DIMENSION -As per your product requirement; OUT PUT: 40 to 100 pouch per min Variable speed (as required), TYPE OF SEALING: centre sealing, Covering: Ss covering, POWER CONNECTION: single phase, POWER REQUIREMENT:- 2 hp / heater - 2 x 125w , 4 x 125w, MACHINE MAIN MOTOR:- 1 hp with 1 hp ac drive; MACHINE DIMENSION:- 3600 x 1500 x 2000 mm ( l x w x h ), DOSING SYSTEM:-manual filling. 90-120 packs/min depending on product size

Primary & Secondary Processing line for Fruits & Vegetables

Fruit & Vegetable Bubble Washer, batch type • Capacity 50 to 100 kg per hour • Washing is done through Agitation provided by an air blower. • Fresh water Spray for washing, MOC : Stainless Steel 304, Power 1500W,Automation Grade: Semi autmatic, compact unit.

Pre - Cooling Chamber Facility - Capacity 250 Kg,dimension 6 x 8 x 8 feet, SS 304 body material, Temperature range: 25 to 5 degree Centigrade,voltage 200 to 300 V,Power 10-15 Kw,frequency 50hz

Cold storage Unit Walk-in:- dimension 6 x 8 x 8 feet, single door type , Temperature: 2 to 10 degree.C.,Fully automatic, Stainless steel 304 body material , PUF Panel,frequency - 50Hz

Multifunctional Vegetable Cutter: Stainless steel 304, Capacity : 30 to 50 kg/batch Dimensions: 1250mm,600mm,1300mm(L,W,H) • Power : 2 to 3 HP, three phase , 1.1 KW • Machine Capacity ( Leafy Side):@300Kg/Hr • Machine Capacity ( Root Side):@200Kg/Hr max for 10 mm Cut Size • Capacity may vary depending upon the size of input & slice thickness & variety etc • Size of Product ( Leafy Side ) :1 to 60 mm ( Adjustable) • Size of Product ( Root Side) :Slice-1 to10mm • Cube -10 12 15 & 20 mm • Strip - 3 to 10 mm. • Suitable for both Leafy and Root Vegetables and Fruits

Secondary Processing Line & Packaging of Fruits - Juice & Beverage

Kokum cutting Machine:- 1 Hp single phase motor, all contact part in food grade stainless steel 304, Frame Work MS, Capacity - 100Kg/hour

Cashew apple Juice extractor- Cashew apple crusher with 1 to1.5 HP single Phase ,Capaciy: 100 kg fruits/batch , with electric Motor. All contact parts food graded stainless steel 304 grade, frame work MS

Pulping Machine - Capacity 100 to 125kg/batch , 1HP single phase motor, all contact parts in food grade stainless steel 304, frame work mild steel

Raw Juice collection tank - capacity 200 Lit.

Raw Juice Screw Transfer Pump for automatic delivery

Stainless steel Steam Jacketed Kettle with Stirrer - Capacity 150-250 lit.

Tube in tube filter for automatic delivery- 200 lit/hr

Processed juice Collection tank - 200 lit

Processed juice Transfer Pump - 100 lit

Homogenizer - 200 lit/hr

Tubular Pasteurizer with all accessories & fittings - 200 lit/hr

PET bottle rinsing / Washing machine - 100 bottles/min

Piston filler with Capping provision - 100 lit/hour

Cooling tank - 300 Lit. capacity, SS body

Labelling and printing system - 100 bottles/min

Fruit/Vegetable Chips Processing & Packing line

Vacuum Frying Machine - batch type vertical, oil volume 150+ its total volume above 300lts., operating tempe of 70Deg C to 120 Deg C under vacuum and 150 Deg C to 200 Deg C under atmospheric conditions, Heating source LPG, Frying basket Dimensions Dia 500mm x HT500mm (approx.), vacuum Range -650Hg or less, Power requirement 10 HP ( for Starting Only) otherwise 5 HP

Nitrogen flushing machine - band sealer - vertical bag sealing machine - Temp Range: 0-300 Deg. Celsius ,Voltage: 230V, 50 Hz, 15 Amps Power Watts: 500 Watts Speed of the sealing: 0-12 Mt / Min; Inbuilt Geared Motor for the conveying system Sealing Width: 10mm, Package weight: Up to 1 KG; Overall conveyor loading weight: Up to 3 Kg; Dimension of the Machine: 800mm X 450mm X 350mm Weight of the Machine: 25 Kgs Sealing Height from the Conveyor: 50-300mm

Vacuum Packing compact Machine - chamber dimensions 405x455x120 (LxWxH) (mm),seal length L2 (mm) 360, Seal width10 (mm) , Max pack size (LxW) (mm) 360x360, Number of sealing jaws 1, machine dimensions (LxWxH) (mm) 500x590x760, Voltage/frequency (v/Hz) 240/50, Power (W) 1500, Pump capacity (m^3/h) 20, Weight (kg) 80

Coconut By-product line

Coconut Coir Pot making machine - Capacity 600 pcs/day

UTILITIES

Pollution Control Equipment - Water poution control system - 5-8KLD capacity Semi Automatic,, frequency 50-60 Hz, Material Stainless steel, power source electric, voltage 5-10 KVA

Fire Extinguisher - Dry chemical Fire Extinguisher,ABC Squeeze grip, type of 6 Kg capacity having rating of 3A,21B fitted with gunmetal cap, Co2 gas cartridge& hose with squeeze grip nozzle with ISI mark & Mounting brackets

OTHER ACCESSORIES

Modular Kitchen - Kitchen area approx.11.5 sq. metre, 'C' shape counter with cabinets

Wooden Pellets - standard size 48 x 40 inches, bearing load of approx 40-50 kg,

Plastic storage Crates : Material - food grade plastic, Fruit & vegetable crates and bread crates Capacity of holding : 20-30 kg

Stainless steel 304 working tables Size: Std. height 32" x Length 45" to 60 " x Width 18"

Commercial Gas Burners - Stainless Steel body, surface polished - 2 burners

Kitchen Storage Metal Racks powder coated - with 5 shelves

Coconut Milk/ Oil Storage Tanks S.S. 304 ; 100 Lit. capacity

Cookies Cooling racks

Refrigerator - 245 Lit., Frost free Double door

Deep Freezer - 200 lit. double door

FOOD TESTING LABORATORY EQUIPMENTS

Soxhlet Apparatus

Protein - Kjeldhal's multiseries apparatus

Muffle furnace (Ash content)

Digital Weighing Precision balance

Microbial Load Analysis - Laminar Flow Chamber

Hot Air Oven - Size - 12" x 12" x 12", trays - 2to 4 nos. , temperature range 50 - 250 Degree Celcious

Autoclaves - 20 - 25 lit. capacity

Refractometer set of 4 units

Centrifuge - 3500 rpm, capacity 20- 25 tubes (15ml) with Timer

Water Activity meter

Binocular Microscope ,Halogen /LED Brightness adjustable,Magnification - 40X - 1000X, condensor,focusing system, pointer eye piece,battery back-up,phase contrast attachment , polarizing attachment

SHIVA ENGINEERS