COMPOSITE WORKS FOR CNG STATIONS ON 1.5 YEARS ARC BASIS AT SONIPAT, MEERUT, DEWAS AND TTZ

Amount

PART - I : Electrical Works

Electrical Works Supply

Supply of 63kVA, 11/0.433kV Outdoor type, 3 Ph, 50Hz, Cu wound, Dyn11,ONAN Distribution Transformer complete with all accessories and first oil filled as per tender speciifcation. Transformer shall be as per SEB approved make. (Star rating / Efficiency class of transformer shall be as per SEB standard during executiion).

Supply of 25kVA, 11/0.433kV Outdoor type, 3 Ph, 50Hz, Cu wound, Dyn11,ONAN Distribution Transformer complete with all accessories and first oil filled as per tender speciifcation. Transformer shall be as per SEB approved make. (Star rating / Efficiency class of transformer shall be as per SEB standard during executiion).

Supply of 11kV double pole structure with 9 mtr RCC poles including cross bracing’s of ISMC ,GOS with earth switch, polymeric type LA’s & pin insulator, HG fuses, ACSR conductor, stay sets, earthing, alkathine tube etc. as per the specification including civil works. Make of all components shall be as per SEB approved make.

Supply of Switchboards

Design, engineering, manufacture, shop testing, supply including packing and forwarding, transportation, delivery at storage and from storage to site of power distribution board (PDB) :

415 V, 36 KA single front type indoor PDB to receive input power consisting of bus bar chamber, cable alley,outgoing with Fuse complete with wiring, indication lamp, ammeter, voltmeter, MFM (Multi Function Meter) etc including all labour and materials with operating mechanism, all accessories, mandatory spares as per data sheet, auxiliaries with FLP LCS(Local Control switch) for tripping the main incomer of PDB etc complete in all respects as specified in technical specification, data sheet & SLD & as per standard Specification.

Single In-comer of 125 Amp (with Single phase preventer) 4P MCCB (with Micro processor and based O/C,S/C & E/F RELASE with LSIG & Shunt trip) along with VMR.

Outgoing with 01 no. 80 Amp TPN MCCB (with TM based O/C,S/C & E/F RELASE) for Booster Compressor.

Outgoing with 01 no. 63 Amp TPN MCCB (with TM based O/C,S/C & E/F RELASE) for APFC panel.

Outgoing with 02 nos. 32 Amp TPN MCCB (with TM based O/C, S/C & E/F RELASE) for UPS and Static Bypass.

Outgoing with 3 no. 40A Fuse and 3 nos. 10A DP MCB with Timer(24Hrs) Auto/Mannual

Outgoing with 3 no. 40A Fuse and 3 nos. 10A DP MCB without Timer

415 V, 36 KA single front type indoor PDB to receive input power consisting of bus bar chamber, cable alley,outgoing with Fuse complete with wiring, indication lamp, ammeter, voltmeter, MFM (Multi Function Meter) etc including all labour and materials with operating mechanism, all accessories, mandatory spares as per data sheet, auxiliaries with FLP LCS(Local Control switch) for tripping the main incomer of PDB etc complete in all respects as specified in technical specification, data sheet & SLD & as per standard Specification .

Single In-comer 100A (with Single phase Protection ) 4P MCCB (with Micro processor and based O/C,S/C & E/F RELASE with LSIG & Shunt trip) etc as required along with VMR.

Outgoing with 3 nos. 63 Amp 4 pole MCCB (with TM based O/C,S/C & E/F RELASE) for i)Auxiliaries of Engine driven compressor like Exhaust fan/ lighting, etc ii) Air Compressor iii) APFC Panel

Outgoing with 2 nos. 32 Amp TPN MCCB (with TM based O/C,S/C & E/F RELASE) for UPS and Static Bypass.

Outgoing with 3 no. 40A Fuse and 3 nos. 10A DP MCB with Timer(24Hrs) Auto/Mannual

Outgoing with 3 no. 40A Fuse and 3 nos. 10A DP MCB without Timer

Floor mounted APFC Panel of 10KVAR capacitor bank in steps of 4x2.5 KVAR capacitors consisting of bus bar chamber, cable alley incoming (FSU), outgoing feeder (FSUs) as specified in tender specification

Outdoor type dust & weather proof sheet steel (2 mm thick) enclosed MCCB of following rating for mounting on wall or pedestal. 125A, 415V, 4 Pole, AC-23 duty and suitable for termination of 3.5 x 95/50 sq.mm A2XFY cable on incomer terminals and outgoing terminals, with RYB indication.

Outdoor type dust & weather proof sheet steel (2 mm thick) enclosed MCCB of following rating for mounting on wall or pedestal. 100A, 415V, 4 Pole, AC-23 duty and suitable for termination of 3.5 x 95/50 sq.mm A2XFY cable on incomer terminals and outgoing terminals, with RYB indication.

Supply including packing and forwarding, transportation, delivery at storage of lighting fixtures complete with mounting bracket, flame proof/non flame proof, control gear box/ Junction Box ,glands ,lugs as per the type of fixture, lamps etc. including civil work with pipe inserts for cables and connecting work, with all material and labour as per specifications, drawings and instruction of Engineer-in-charge. Work to be completed in all respects.

Street lighting, integral flame proof well glass fixture (CMIFR approved for Zone-1/2 gas group IIA & IIB) with 72 W LED luminaire with flame proof control gear/ Junction box (Model no. FLPW-1095 of Baliga make or equivalent)

Supply of Integral flame proof Flood Light fixture (CMIFR approved for Zone-1/2 gas group IIA & IIB) with 72 W LED luminaire (Baliga make or equivalent)

Supply of Street lighting pole 6mtr high GI octagonal pole (Type BOP-6030 of Bajaj make or equivalent) complete with bracket, GI clamps for fixing flame proof control gear box as per standard drawing & specification.

Design, engineering, supply including packing and forwarding, transportation, delivery at storage, of the complete earthing and lightning protection system, earth electrodes/ pit, earth main ring, earthing of electrical equipments, instrument panels, field instruments, process equipments and pipes/ flanges including all associated civil work with all material (Like Bitumen coating) and labour as per specification and drawings approved by the company in with IS 3043.

Earth Pits- GI PIPE Electrode (size 3.0 m long, 65NB Class-B) with 6 mm thick chequered plate cover

Earth Pits- Copper plate Electrode with 6 mm thick chequered plate cover

GI Strip (50X6) mm

GI Strip (25X3) mm

Arrangement for Earthing of LCV with Flexible green Cu wire (25 sqmm of approx 30 Meter length) ,Clamp (including bolting arrangement) ,Flexible PVC, crcodile clamps(2 nos.each) and other item etc. including MS enclosure box with door of sheet thk (2.00mm) color etc.

Design, engineering,supply including packing and forwarding, transportation, delivery at storage, of the 1.1kV grade XLPE insulated, PVC sheathed, FRLS power and control cables (conforming to IS:7098 and specification) including Cable glands & Lugs etc.of following sizes in trenches/ excavated under ground trench /trays, pulling through pipes and its proper sealing, cutting of paved area, roads etc.

3.5x 120 mm2 A2XFY

3.5x 95 mm2 A2XFY

3.5x 50 mm2 A2XFY

4x 25 mm2 A2XFY

4x10 mm2 2XWY

4x 6 mm2 2XWY

4x 2.5 mm2 2XWY

Supply of following sizes of HDPE Pipe

Supply of following including necessary clamp, bolts, rawl plugs etc.

Shock hazard charts

First Aid Boxes

Carbon-di-oxide(CO2) type fire extinguisher 4.5 Kg capacity Complete with gunmetal valve conforming to IS : 3224 With ISI mark, Discharge horn with bend & wall fixing Bracket With Mfg. Test certificate.

Caution boards

Single Line Diagram in teak wood wall cabinet with glass door

Wooden key box with glass cover

Supply of 1.1kV grade insulated mats required for maintenance of electrical equipment in substation as required including cutting to required shape in running length and including all labour and materials etc. complete and as per directions of Engineer-In-Charge as per IS 15652 and Indian Electricity Rules.

Supply of 150mm GI ladder type cable tray along with all accessories etc.

Supply of fabricated support structure with two coats of primer applied on it.

UPS SYSTEM

Design, engineering, manufacture, shop testing, supply, packing and forwarding, transportation, delivery at storage ,inspection, packing, forwarding, delivery including commissioning spares as required of UPS systems as per specification, block diagram and following rating:

230 V, 36 KA single front type indoor wall mounted ACDB to receive input from UPS consisting of Incomer 32A DP MCB & Outgoing 10 Nos. 6A to 10A DP MCB, complete with wiring, indication lamp, ammeter, voltmeter etc including all labour and materials with operating mechanism & all accessories.

Erection Material

Supply of MS base frame support for switch gear and bracket for misc. electrical equipment,cable tray support out of roled MS section,pipes,plates etc including welding, bolting, reveting, supply of necessary anchor bolts and grouting etc supply of paints applying one coat of anti rust primer two finish coats of approved synthetic enamel paints including bracking walls, floors etc for structure as required including supply of all GI hardware materials including all labour and materials complete as required and the direction of Engineer-in-charge.

For RO/DBS/DCU

Supply of electrical accessories including, cable tags, cable tie ,Flexible pvc conduit,cable marker, nickle plated lugs, double compressed brass cable glands,brass adaptar/reducers/nipples, fixing of metallic anchor fasteners for supporting of cable trays and misc. electrical switchgear including all labour and materials complete as required and as per directions of Engineer-In-Charge.

For RO/DBS/DCU

Supply of required material for construction of Cable pit with pit cover (SFRC cover HD-20 of IS-12592) including civil works repair, concrete wall/brick wall & its materials, cable conduits interface & its water sealing, cable support structure including all labour and materials complete in all aspect as per approved drawings and directions of Engineer-In-Charge.

500X500(of inside clearance)X 600(Depth)

750X750(of inside clearance)X800(Depth)

1000X1000(of inside clearance)X1000(Depth)

ELECTRICAL WORKS - ERECTION

Installation, Testing and Commissioning of 63kVA, 11/0.433kV Outdoor type, 3 Ph, 50Hz, Cu wound, Dyn11,ONAN Distribution Transformer complete with all accessories and first oil filled as per tender speciifcation. Transformer shall be as per SEB approved make. (Star rating / Efficiency class of transformer shall be as per SEB standard during executiion).

Installation, Testing and Commissioning of 25kVA, 11/0.433kV Outdoor type, 3 Ph, 50Hz, Cu wound, Dyn11,ONAN Distribution Transformer complete with all accessories and first oil filled as per tender speciifcation. Transformer shall be as per SEB approved make. (Star rating / Efficiency class of transformer shall be as per SEB standard during executiion).

Installation, Testing and Commissioning of 11kV double pole structure with 9 mtr RCC poles including cross bracing’s of ISMC ,GOS with earth switch, polymeric type LA’s & pin insulator, HG fuses, ACSR conductor, stay sets, earthing, alkathine tube etc. as per the specification including civil works. Make of all components shall be as per SEB approved make.

Installation, Testing and Commissioning of Switchboards

Design, engineering, manufacture, shop testing, Installation, Testing and Commissioning including packing and forwarding, transportation, delivery at storage and from storage to site of power distribution board (PDB) :

415 V, 36 KA single front type indoor PDB to receive input power consisting of bus bar chamber, cable alley,outgoing with Fuse complete with wiring, indication lamp, ammeter, voltmeter, MFM (Multi Function Meter) etc including all labour and materials with operating mechanism, all accessories, mandatory spares as per data sheet, auxiliaries with FLP LCS(Local Control switch) for tripping the main incomer of PDB etc complete in all respects as specified in technical specification, data sheet & SLD & as per standard Specification.

Single In-comer of 125 Amp(with Single phase preventer ) 4P MCCB (with Micro processor and based O/C,S/C & E/F RELASE with LSIG & Shunt trip) along with VMR.

Outgoing with 01 no. 80 Amp TPN MCCB (with TM based O/C,S/C & E/F RELASE) for Booster Compressor.

Outgoing with 01 no. 63 Amp TPN MCCB (with TM based O/C,S/C & E/F RELASE) for APFC panel.

Outgoing with 02 nos. 32 Amp TPN MCCB (with TM based O/C, S/C & E/F RELASE) for UPS and Static Bypass.

Outgoing with 3 no. 40A Fuse and 3 nos. 10A DP MCB with Timer(24Hrs) Auto/Mannual

Outgoing with 3 no. 40A Fuse and 3 nos. 10A DP MCB without Timer

415 V, 36 KA single front type indoor PDB to receive input power consisting of bus bar chamber, cable alley,outgoing with Fuse complete with wiring, indication lamp, ammeter, voltmeter, MFM (Multi Function Meter) etc including all labour and materials with operating mechanism, all accessories, mandatory spares as per data sheet, auxiliaries with FLP LCS(Local Control switch) for tripping the main incomer of PDB etc complete in all respects as specified in technical specification, data sheet & SLD & as per standard Specification .

Single In-comer 100A (with Single phase Protection ) 4P MCCB (with Micro processor and based O/C,S/C & E/F RELASE with LSIG & Shunt trip) etc as required along with VMR.

Outgoing with 3 nos. 63 Amp 4 pole MCCB (with TM based O/C,S/C & E/F RELASE) for i)Auxiliaries of Engine driven compressor like Exhaust fan/ lighting, etc ii) Air Compressor iii) APFC Panel

Outgoing with 2 nos. 32 Amp TPN MCCB (with TM based O/C,S/C & E/F RELASE) for UPS and Static Bypass.

Outgoing with 3 no. 40A Fuse and 3 nos. 10A DP MCB with Timer(24Hrs) Auto/Mannual

Outgoing with 3 no. 40A Fuse and 3 nos. 10A DP MCB without Timer

Floor mounted APFC Panel of 10KVAR capacitor bank in steps of 4x2.5 KVAR capacitors consisting of bus bar chamber, cable alley incoming (FSU), outgoing feeder (FSUs) as specified in tender specification

Outdoor type dust & weather proof sheet steel (2 mm thick) enclosed MCCB of following rating for mounting on wall or pedestal. 125A, 415V, 4 Pole, AC-23 duty and suitable for termination of 3.5 x 95/50 sq.mm A2XFY cable on incomer terminals and outgoing terminals, with RYB indication.

Outdoor type dust & weather proof sheet steel (2 mm thick) enclosed MCCB of following rating for mounting on wall or pedestal. 100A, 415V, 4 Pole, AC-23 duty and suitable for termination of 3.5 x 95/50 sq.mm A2XFY cable on incomer terminals and outgoing terminals, with RYB indication.

Installation, Testing and Commissioning including packing and forwarding, transportation, delivery at storage of lighting fixtures complete with mounting bracket, flame proof/non flame proof, control gear box/ Junction Box ,glands ,lugs as per the type of fixture, lamps etc. including civil work with pipe inserts for cables and connecting work, with all material and labour as per specifications, drawings and instruction of Engineer-in-charge. Work to be completed in all respects.

Street lighting, integral flame proof well glass fixture (CMIFR approved for Zone-1/2 gas group IIA & IIB) with 72 W LED luminaire with flame proof control gear/ Junction box (Model no. FLPW-1095 of Baliga make or equivalent)

Installation, Testing and Commissioning of Integral flame proof Flood Light fixture (CMIFR approved for Zone-1/2 gas group IIA & IIB) with 72 W LED luminaire (Baliga make or equivalent)

Installation, Testing and Commissioning of Street lighting pole 6mtr high GI octagonal pole (Type BOP-6030 of Bajaj make or equivalent) complete with bracket, GI clamps for fixing flame proof control gear box as per standard drawing & specification.

Installation, Testing and Commissioning including packing and forwarding, transportation, delivery at storage, of the complete earthing and lightning protection system, earth electrodes/ pit, earth main ring, earthing of electrical equipments, instrument panels, field instruments, process equipments and pipes/ flanges including all associated civil work with all material (Like Bitumen coating) and labour as per specification and drawings approved by the company in with IS 3043.

Earth Pits- GI PIPE Electrode (size 3.0 m long, 65NB Class-B) with 6 mm thick chequered plate cover

Earth Pits- Copper plate Electrode with 6 mm thick chequered plate cover

GI Strip (50X6) mm

GI Strip (25X3) mm

Arrangement for Earthing of LCV with Flexible green Cu wire (25 sqmm of approx 30 Meter length) ,Clamp (including bolting arrangement) ,Flexible PVC, crcodile clamps(2 nos.each) and other item etc. including MS enclosure box with door of sheet thk (2.00mm) color etc.

Installation, Testing and Commissioning, Laying including packing and forwarding, transportation, delivery at storage, of the 1.1kV grade XLPE insulated, PVC sheathed, FRLS power and control cables (conforming to IS:7098 and specification) including Cable glands & Lugs etc.of following sizes in trenches/ excavated under ground trench /trays, pulling through pipes and its proper sealing, cutting of paved area, roads etc.

3.5x 120 mm2 A2XFY

3.5x 95 mm2 A2XFY

3.5x 50 mm2 A2XFY

4x 25 mm2 A2XFY

4x10 mm2 2XWY

4x 6 mm2 2XWY

4x 2.5 mm2 2XWY

Installation, Testing and Commissioning of following sizes of HDPE Pipe

Installation, Testing and Commissioning of following including necessary clamp, bolts, rawl plugs etc.

Shock hazard charts

First Aid Boxes

Carbon-di-oxide(CO2) type fire extinguisher 4.5 Kg capacity Complete with gunmetal valve conforming to IS : 3224 With ISI mark, Discharge horn with bend & wall fixing Bracket With Mfg. Test certificate.

Caution boards

Single Line Diagram in teak wood wall cabinet with glass door

Wooden key box with glass cover

Installation and laying of 1.1kV grade insulated mats required for maintenance of electrical equipment in substation as required including cutting to required shape in running length and including all labour and materials etc. complete and as per directions of Engineer-In-Charge as per IS 15652 and Indian Electricity Rules.

Installation, Testing and Commissioning of 150mm GI ladder type cable tray along with all accessories etc.

Painting work on fabricated and primer applied support structure

UPS SYSTEM

Installation, Testing and Commissioning, packing, forwarding, delivery by equipment supplier at site including commissioning spares as required of UPS systems as per specification, datasheet, block diagram of the following rating :

3KVA, 50 Hz, Industrial Type,single UPS system suitable for input Power Installation, Testing and Commissioning voltage of 320V-460V- TPN (184-265V/Ph) , output 230 V +/- 1%, AC with Bypass Installation, Testing and Commissioning, Battery Bank , and 2.0 hrs. Battery backup (VRLA, 12V) and battery capacity shall not be less than 14 KVAh (where KVAH = battery AH x 12 V x No. of Batteries). Charger rating shall not be less than 6.5 kW. All interconnecting cables among UPS, Rectifier, battery stand, ACDB etc (30 mtr shall be considered between battery bank and UPS panel, 30 mtr cable shall be considered between ACDB and UPS panel and any other cable which is not defined here but necessary for satisfactory operation of the UPS system).

230V, 36 KA single front type indoor wall mounted ACDB to receive input from UPS consisting of Incomer 32A DP MCB & Outgoing 10 Nos. 6A to 10A DP MCB, complete with wiring, indication lamp, ammeter, voltmeter etc including all labour and materials with operating mechanism & all accessories.

Erection Material

Installation,welding and Commissioning of MS base frame support for switch gear and bracket for misc. electrical equipment,cable tray support out of roled MS section,pipes,plates etc including welding, bolting, reveting, Installation, Testing and Commissioning of necessary anchor bolts and grouting etc Installation, Testing and Commissioning of paints applying one coat of anti rust primer two finish coats of approved synthetic enamel paints including bracking walls, floors etc for structure as required including Installation, Testing and Commissioning of all GI hardware materials including all labour and materials complete as required and the direction of Engineer-in-charge.

For RO/DBS/DCU

Installation, Termination and Commissioning of electrical accessories including, cable tags, cable tie ,Flexible pvc conduit,cable marker, nickle plated lugs, double compressed brass cable glands,brass adaptar/reducers/nipples, fixing of metallic anchor fasteners for supporting of cable trays and misc. electrical switchgear including all labour and materials complete as required and as per directions of Engineer-In-Charge.

For RO/DBS/DCU

Civil Construction of required material for the construction of Cable pit with pit cover (SFRC cover HD-20 of IS-12592) including civil works repair, concrete wall/brick wall & its materials, cable conduits interface & its water sealing, cable support structure including all labour and materials complete in all aspect as per approved drawings and directions of Engineer-In-Charge.

500X500(of inside clearance)X 600(Depth)

750X750(of inside clearance)X800(Depth)

1000X1000(of inside clearance)X1000(Depth)

Part-II Mechanical & Tubing Works

SECTION-A : SS TUBE LAYING & TESTING

Laying with PVC tube clamp, Hydro testing at 375 bar and commissioning of SS tubes along with fittings, hose, mass flow meter and valves as given below and as per Technical Specification and scope of work including handling, lifting, transportation from stores to location of CNG stations.

1”OD X 0.120” min Wall thk. SS Tube

¾”OD X 0.095” min Wall thk. SS Tube

½”OD X 0.083” min Wall thk. SS Tube

Supply of SS Fittings

Union

Size : 1" OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Size : ¾” OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Size : ½" OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Reducing Union

Tube OD 3/4" x Tube OD 1/2", Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Tube OD 1" x Tube OD ¾", Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Equal Tee

Size:1" OD x 1" OD x 1" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Size:3/4" OD x 3/4" OD x 3/4" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

¾ " OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

½" OD, Material : SS316(Rated pressure : 6000 PSI @ 70°F Temperature : 0°F to 400°F)

1" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Front Ferrule

3/4" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

½" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

1" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Back Ferrule

3/4" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

½" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

1" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Size : ¾" OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Size : 1" OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Size : ¾" OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Size : 1" OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Supply of SS Ball Valves conforming to Technical Specification for SS Ball Valves of following sizes, specifications as indicated below :

2-Way Floating Normal Bore Ball Valve ¾"

3-Way Trunnion Mounted, Reducer Bore Ball Valve ½" OD end Connection and ¼” NPT (F) bottom end connection

SUPPLY OF HIGH PRESSURE CNG HOSE ASSEMBLY (CONDUCTIVE CORE THERMOPLASTIC HOSE ASSEMBLY)

Design, Manufacture, testing, Loading , Supply,Transportation & Unloading at GGL stores of 1/2” ID Conductive Core Thermoplastic Hose of 5.0m length for CNG Service with break away coupling along with Quick connect body & stem (End connection:½" Tube OD for stem & ½”NPT (F) for body, Material : SS316; Rated pressure : 5000 PSI @ 70°F Temperature: 0°F to 400°F) .One end of the hose shall be 1/4" NPT(M) and other end of the hose shall be 3/4" OD.Supply and assembling of all necessary fittings with the hose for making the end conncetions as indicated above are in the scope of contractor.

SECTION-B : ERECTION OF MECH. EQUIPMENT

Handling (including lifting and transportation from Client's store within GA to CNG stations) and erecting in position, the following equipment either on the foundation or on roof at ~ 3 to 4 m above ground level. Contractor's scope includes supply of all material and accessories including but not limited to any fixtures, clamps, gasket, nut bolts, etc.. Scope also includes supply of all lifting tools / necessary accessories and hiring of cranes for same.

Type-I; Cascade 4500/3000 water capacity. Erection at + 3 to 4.0 M level

Type-IV; Cascade 8800 Water capapcity, Erection at 0.0 level

DISMANTLING,SHIFTING , RE-INSTALLATION & COMMISSIONING OF CNG Decompression unit and Conversion of DBS to Online

Dismantling,disconnecting cables,earthing, SS tube,pipe, removal of Decompression unit/Daughter Booster Compressor along with related accessories from one Station within GA and shifting/transportation including loading, unloading and then installation, erection, testing and commissioning of same equipment along with accessories, cables at other station within GA Note: The above item also includes breaking/dismantling of foundation if required, supply of pipes/cables ,pipe fittings, foundation bolts, supervision of OEM required for installation and commissioning of the equipment at other station.

NOTE: The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may increase or decrease at site at the time of actual execution and as per the discretion of Owner/ Engineer-in-charge. The unit rate shall be operated to work out the final payment due to Contractor.

Handling including lifting and transportation of dispenser frame from Client's store within city to CNG stations.

SECTION-C : SUPPLY, ERECTION & COMMISSIONING OF MISCELLANEOUS ITEMS

Supply, erection & commissioning of following miscellaneous items as per technical specification and at locations (within the stations) as directed by EIC

Fire fighting Equipments

Stored Pressure Type DCP -9 Kg confirming to IS 15683 and as per TS

DCP -75 Kg confirming to IS 10658 and as per TS

CO2 – 4.5 Kg confirming to IS 15683 and as per TS

Sand Bucket Stand with 4 Nos. Bucket and as per TS

Design, manufacture, assembly,testing & supply as well as installation, testing and commissioning of LCV Filling post consisting of the following. -4” Pressure Gauge for pressure monitoring of CNG, -1/2” ID Conductive Core Thermoplastic Hose of 5.0m length for CNG Service with break away coupling along with Quick connect body & stem (End connection:½" Tube OD for stem & ½”NPT (F) for body, Material : SS316; Rated pressure : 5000 PSI @ 70°F Temperature: 0°F to 400°F) .One end of the hose shall be 1/4" NPT(M) and other end of the hose shall be 3/4" OD.Supply and assembling of all necessary fittings with the hose for making the end conncetions as indicated above are in the scope of contractor. -3-Way Trunnion Mounted, Reducer Bore Ball Valve ½" OD end Connection and ¼” NPT (F) bottom end connection -2-Way Floating Normal Bore Ball Valve ¾" -Necessary SS tubing of sizes 3/4"OD and 1/2"OD, tube fittings -Vent tube -Required Structural frame and tube supports shall be payable through Structural SOR

Total Amount (Rs.) (excluding GST)

GST (CGST&SGST/UTGST or IGST) in percentage (%) on Total

Description of Work / Item(s)

Amount

PART - I : Electrical Works

Electrical Works Supply

Supply of 63kVA, 11/0.433kV Outdoor type, 3 Ph, 50Hz, Cu wound, Dyn11,ONAN Distribution Transformer complete with all accessories and first oil filled as per tender speciifcation. Transformer shall be as per SEB approved make. (Star rating / Efficiency class of transformer shall be as per SEB standard during executiion).

Supply of 25kVA, 11/0.433kV Outdoor type, 3 Ph, 50Hz, Cu wound, Dyn11,ONAN Distribution Transformer complete with all accessories and first oil filled as per tender speciifcation. Transformer shall be as per SEB approved make. (Star rating / Efficiency class of transformer shall be as per SEB standard during executiion).

Supply of 11kV double pole structure with 9 mtr RCC poles including cross bracing’s of ISMC ,GOS with earth switch, polymeric type LA’s & pin insulator, HG fuses, ACSR conductor, stay sets, earthing, alkathine tube etc. as per the specification including civil works. Make of all components shall be as per SEB approved make.

Supply of Switchboards

Design, engineering, manufacture, shop testing, supply including packing and forwarding, transportation, delivery at storage and from storage to site of power distribution board (PDB) :

415 V, 36 KA single front type indoor PDB to receive input power consisting of bus bar chamber, cable alley,outgoing with Fuse complete with wiring, indication lamp, ammeter, voltmeter, MFM (Multi Function Meter) etc including all labour and materials with operating mechanism, all accessories, mandatory spares as per data sheet, auxiliaries with FLP LCS(Local Control switch) for tripping the main incomer of PDB etc complete in all respects as specified in technical specification, data sheet & SLD & as per standard Specification.

Single In-comer of 125 Amp (with Single phase preventer) 4P MCCB (with Micro processor and based O/C,S/C & E/F RELASE with LSIG & Shunt trip) along with VMR.

Outgoing with 01 no. 80 Amp TPN MCCB (with TM based O/C,S/C & E/F RELASE) for Booster Compressor.

Outgoing with 01 no. 63 Amp TPN MCCB (with TM based O/C,S/C & E/F RELASE) for APFC panel.

Outgoing with 02 nos. 32 Amp TPN MCCB (with TM based O/C, S/C & E/F RELASE) for UPS and Static Bypass.

Outgoing with 3 no. 40A Fuse and 3 nos. 10A DP MCB with Timer(24Hrs) Auto/Mannual

Outgoing with 3 no. 40A Fuse and 3 nos. 10A DP MCB without Timer

415 V, 36 KA single front type indoor PDB to receive input power consisting of bus bar chamber, cable alley,outgoing with Fuse complete with wiring, indication lamp, ammeter, voltmeter, MFM (Multi Function Meter) etc including all labour and materials with operating mechanism, all accessories, mandatory spares as per data sheet, auxiliaries with FLP LCS(Local Control switch) for tripping the main incomer of PDB etc complete in all respects as specified in technical specification, data sheet & SLD & as per standard Specification .

Single In-comer 100A (with Single phase Protection ) 4P MCCB (with Micro processor and based O/C,S/C & E/F RELASE with LSIG & Shunt trip) etc as required along with VMR.

Outgoing with 3 nos. 63 Amp 4 pole MCCB (with TM based O/C,S/C & E/F RELASE) for i)Auxiliaries of Engine driven compressor like Exhaust fan/ lighting, etc ii) Air Compressor iii) APFC Panel

Outgoing with 2 nos. 32 Amp TPN MCCB (with TM based O/C,S/C & E/F RELASE) for UPS and Static Bypass.

Outgoing with 3 no. 40A Fuse and 3 nos. 10A DP MCB with Timer(24Hrs) Auto/Mannual

Outgoing with 3 no. 40A Fuse and 3 nos. 10A DP MCB without Timer

Floor mounted APFC Panel of 10KVAR capacitor bank in steps of 4x2.5 KVAR capacitors consisting of bus bar chamber, cable alley incoming (FSU), outgoing feeder (FSUs) as specified in tender specification

Outdoor type dust & weather proof sheet steel (2 mm thick) enclosed MCCB of following rating for mounting on wall or pedestal. 125A, 415V, 4 Pole, AC-23 duty and suitable for termination of 3.5 x 95/50 sq.mm A2XFY cable on incomer terminals and outgoing terminals, with RYB indication.

Outdoor type dust & weather proof sheet steel (2 mm thick) enclosed MCCB of following rating for mounting on wall or pedestal. 100A, 415V, 4 Pole, AC-23 duty and suitable for termination of 3.5 x 95/50 sq.mm A2XFY cable on incomer terminals and outgoing terminals, with RYB indication.

Supply including packing and forwarding, transportation, delivery at storage of lighting fixtures complete with mounting bracket, flame proof/non flame proof, control gear box/ Junction Box ,glands ,lugs as per the type of fixture, lamps etc. including civil work with pipe inserts for cables and connecting work, with all material and labour as per specifications, drawings and instruction of Engineer-in-charge. Work to be completed in all respects.

Street lighting, integral flame proof well glass fixture (CMIFR approved for Zone-1/2 gas group IIA & IIB) with 72 W LED luminaire with flame proof control gear/ Junction box (Model no. FLPW-1095 of Baliga make or equivalent)

Supply of Integral flame proof Flood Light fixture (CMIFR approved for Zone-1/2 gas group IIA & IIB) with 72 W LED luminaire (Baliga make or equivalent)

Supply of Street lighting pole 6mtr high GI octagonal pole (Type BOP-6030 of Bajaj make or equivalent) complete with bracket, GI clamps for fixing flame proof control gear box as per standard drawing & specification.

Design, engineering, supply including packing and forwarding, transportation, delivery at storage, of the complete earthing and lightning protection system, earth electrodes/ pit, earth main ring, earthing of electrical equipments, instrument panels, field instruments, process equipments and pipes/ flanges including all associated civil work with all material (Like Bitumen coating) and labour as per specification and drawings approved by the company in with IS 3043.

Earth Pits- GI PIPE Electrode (size 3.0 m long, 65NB Class-B) with 6 mm thick chequered plate cover

Earth Pits- Copper plate Electrode with 6 mm thick chequered plate cover

GI Strip (50X6) mm

GI Strip (25X3) mm

Arrangement for Earthing of LCV with Flexible green Cu wire (25 sqmm of approx 30 Meter length) ,Clamp (including bolting arrangement) ,Flexible PVC, crcodile clamps(2 nos.each) and other item etc. including MS enclosure box with door of sheet thk (2.00mm) color etc.

Design, engineering,supply including packing and forwarding, transportation, delivery at storage, of the 1.1kV grade XLPE insulated, PVC sheathed, FRLS power and control cables (conforming to IS:7098 and specification) including Cable glands & Lugs etc.of following sizes in trenches/ excavated under ground trench /trays, pulling through pipes and its proper sealing, cutting of paved area, roads etc.

3.5x 120 mm2 A2XFY

3.5x 95 mm2 A2XFY

3.5x 50 mm2 A2XFY

4x 25 mm2 A2XFY

4x10 mm2 2XWY

4x 6 mm2 2XWY

4x 2.5 mm2 2XWY

Supply of following sizes of HDPE Pipe

Supply of following including necessary clamp, bolts, rawl plugs etc.

Shock hazard charts

First Aid Boxes

Carbon-di-oxide(CO2) type fire extinguisher 4.5 Kg capacity Complete with gunmetal valve conforming to IS : 3224 With ISI mark, Discharge horn with bend & wall fixing Bracket With Mfg. Test certificate.

Caution boards

Single Line Diagram in teak wood wall cabinet with glass door

Wooden key box with glass cover

Supply of 1.1kV grade insulated mats required for maintenance of electrical equipment in substation as required including cutting to required shape in running length and including all labour and materials etc. complete and as per directions of Engineer-In-Charge as per IS 15652 and Indian Electricity Rules.

Supply of 150mm GI ladder type cable tray along with all accessories etc.

Supply of fabricated support structure with two coats of primer applied on it.

UPS SYSTEM

Design, engineering, manufacture, shop testing, supply, packing and forwarding, transportation, delivery at storage ,inspection, packing, forwarding, delivery including commissioning spares as required of UPS systems as per specification, block diagram and following rating:

230 V, 36 KA single front type indoor wall mounted ACDB to receive input from UPS consisting of Incomer 32A DP MCB & Outgoing 10 Nos. 6A to 10A DP MCB, complete with wiring, indication lamp, ammeter, voltmeter etc including all labour and materials with operating mechanism & all accessories.

Erection Material

Supply of MS base frame support for switch gear and bracket for misc. electrical equipment,cable tray support out of roled MS section,pipes,plates etc including welding, bolting, reveting, supply of necessary anchor bolts and grouting etc supply of paints applying one coat of anti rust primer two finish coats of approved synthetic enamel paints including bracking walls, floors etc for structure as required including supply of all GI hardware materials including all labour and materials complete as required and the direction of Engineer-in-charge.

For RO/DBS/DCU

Supply of electrical accessories including, cable tags, cable tie ,Flexible pvc conduit,cable marker, nickle plated lugs, double compressed brass cable glands,brass adaptar/reducers/nipples, fixing of metallic anchor fasteners for supporting of cable trays and misc. electrical switchgear including all labour and materials complete as required and as per directions of Engineer-In-Charge.

For RO/DBS/DCU

Supply of required material for construction of Cable pit with pit cover (SFRC cover HD-20 of IS-12592) including civil works repair, concrete wall/brick wall & its materials, cable conduits interface & its water sealing, cable support structure including all labour and materials complete in all aspect as per approved drawings and directions of Engineer-In-Charge.

500X500(of inside clearance)X 600(Depth)

750X750(of inside clearance)X800(Depth)

1000X1000(of inside clearance)X1000(Depth)

ELECTRICAL WORKS - ERECTION

Installation, Testing and Commissioning of 63kVA, 11/0.433kV Outdoor type, 3 Ph, 50Hz, Cu wound, Dyn11,ONAN Distribution Transformer complete with all accessories and first oil filled as per tender speciifcation. Transformer shall be as per SEB approved make. (Star rating / Efficiency class of transformer shall be as per SEB standard during executiion).

Installation, Testing and Commissioning of 25kVA, 11/0.433kV Outdoor type, 3 Ph, 50Hz, Cu wound, Dyn11,ONAN Distribution Transformer complete with all accessories and first oil filled as per tender speciifcation. Transformer shall be as per SEB approved make. (Star rating / Efficiency class of transformer shall be as per SEB standard during executiion).

Installation, Testing and Commissioning of 11kV double pole structure with 9 mtr RCC poles including cross bracing’s of ISMC ,GOS with earth switch, polymeric type LA’s & pin insulator, HG fuses, ACSR conductor, stay sets, earthing, alkathine tube etc. as per the specification including civil works. Make of all components shall be as per SEB approved make.

Installation, Testing and Commissioning of Switchboards

Design, engineering, manufacture, shop testing, Installation, Testing and Commissioning including packing and forwarding, transportation, delivery at storage and from storage to site of power distribution board (PDB) :

415 V, 36 KA single front type indoor PDB to receive input power consisting of bus bar chamber, cable alley,outgoing with Fuse complete with wiring, indication lamp, ammeter, voltmeter, MFM (Multi Function Meter) etc including all labour and materials with operating mechanism, all accessories, mandatory spares as per data sheet, auxiliaries with FLP LCS(Local Control switch) for tripping the main incomer of PDB etc complete in all respects as specified in technical specification, data sheet & SLD & as per standard Specification.

Single In-comer of 125 Amp(with Single phase preventer ) 4P MCCB (with Micro processor and based O/C,S/C & E/F RELASE with LSIG & Shunt trip) along with VMR.

Outgoing with 01 no. 80 Amp TPN MCCB (with TM based O/C,S/C & E/F RELASE) for Booster Compressor.

Outgoing with 01 no. 63 Amp TPN MCCB (with TM based O/C,S/C & E/F RELASE) for APFC panel.

Outgoing with 02 nos. 32 Amp TPN MCCB (with TM based O/C, S/C & E/F RELASE) for UPS and Static Bypass.

Outgoing with 3 no. 40A Fuse and 3 nos. 10A DP MCB with Timer(24Hrs) Auto/Mannual

Outgoing with 3 no. 40A Fuse and 3 nos. 10A DP MCB without Timer

415 V, 36 KA single front type indoor PDB to receive input power consisting of bus bar chamber, cable alley,outgoing with Fuse complete with wiring, indication lamp, ammeter, voltmeter, MFM (Multi Function Meter) etc including all labour and materials with operating mechanism, all accessories, mandatory spares as per data sheet, auxiliaries with FLP LCS(Local Control switch) for tripping the main incomer of PDB etc complete in all respects as specified in technical specification, data sheet & SLD & as per standard Specification .

Single In-comer 100A (with Single phase Protection ) 4P MCCB (with Micro processor and based O/C,S/C & E/F RELASE with LSIG & Shunt trip) etc as required along with VMR.

Outgoing with 3 nos. 63 Amp 4 pole MCCB (with TM based O/C,S/C & E/F RELASE) for i)Auxiliaries of Engine driven compressor like Exhaust fan/ lighting, etc ii) Air Compressor iii) APFC Panel

Outgoing with 2 nos. 32 Amp TPN MCCB (with TM based O/C,S/C & E/F RELASE) for UPS and Static Bypass.

Outgoing with 3 no. 40A Fuse and 3 nos. 10A DP MCB with Timer(24Hrs) Auto/Mannual

Outgoing with 3 no. 40A Fuse and 3 nos. 10A DP MCB without Timer

Floor mounted APFC Panel of 10KVAR capacitor bank in steps of 4x2.5 KVAR capacitors consisting of bus bar chamber, cable alley incoming (FSU), outgoing feeder (FSUs) as specified in tender specification

Outdoor type dust & weather proof sheet steel (2 mm thick) enclosed MCCB of following rating for mounting on wall or pedestal. 125A, 415V, 4 Pole, AC-23 duty and suitable for termination of 3.5 x 95/50 sq.mm A2XFY cable on incomer terminals and outgoing terminals, with RYB indication.

Outdoor type dust & weather proof sheet steel (2 mm thick) enclosed MCCB of following rating for mounting on wall or pedestal. 100A, 415V, 4 Pole, AC-23 duty and suitable for termination of 3.5 x 95/50 sq.mm A2XFY cable on incomer terminals and outgoing terminals, with RYB indication.

Installation, Testing and Commissioning including packing and forwarding, transportation, delivery at storage of lighting fixtures complete with mounting bracket, flame proof/non flame proof, control gear box/ Junction Box ,glands ,lugs as per the type of fixture, lamps etc. including civil work with pipe inserts for cables and connecting work, with all material and labour as per specifications, drawings and instruction of Engineer-in-charge. Work to be completed in all respects.

Street lighting, integral flame proof well glass fixture (CMIFR approved for Zone-1/2 gas group IIA & IIB) with 72 W LED luminaire with flame proof control gear/ Junction box (Model no. FLPW-1095 of Baliga make or equivalent)

Installation, Testing and Commissioning of Integral flame proof Flood Light fixture (CMIFR approved for Zone-1/2 gas group IIA & IIB) with 72 W LED luminaire (Baliga make or equivalent)

Installation, Testing and Commissioning of Street lighting pole 6mtr high GI octagonal pole (Type BOP-6030 of Bajaj make or equivalent) complete with bracket, GI clamps for fixing flame proof control gear box as per standard drawing & specification.

Installation, Testing and Commissioning including packing and forwarding, transportation, delivery at storage, of the complete earthing and lightning protection system, earth electrodes/ pit, earth main ring, earthing of electrical equipments, instrument panels, field instruments, process equipments and pipes/ flanges including all associated civil work with all material (Like Bitumen coating) and labour as per specification and drawings approved by the company in with IS 3043.

Earth Pits- GI PIPE Electrode (size 3.0 m long, 65NB Class-B) with 6 mm thick chequered plate cover

Earth Pits- Copper plate Electrode with 6 mm thick chequered plate cover

GI Strip (50X6) mm

GI Strip (25X3) mm

Arrangement for Earthing of LCV with Flexible green Cu wire (25 sqmm of approx 30 Meter length) ,Clamp (including bolting arrangement) ,Flexible PVC, crcodile clamps(2 nos.each) and other item etc. including MS enclosure box with door of sheet thk (2.00mm) color etc.

Installation, Testing and Commissioning, Laying including packing and forwarding, transportation, delivery at storage, of the 1.1kV grade XLPE insulated, PVC sheathed, FRLS power and control cables (conforming to IS:7098 and specification) including Cable glands & Lugs etc.of following sizes in trenches/ excavated under ground trench /trays, pulling through pipes and its proper sealing, cutting of paved area, roads etc.

3.5x 120 mm2 A2XFY

3.5x 95 mm2 A2XFY

3.5x 50 mm2 A2XFY

4x 25 mm2 A2XFY

4x10 mm2 2XWY

4x 6 mm2 2XWY

4x 2.5 mm2 2XWY

Installation, Testing and Commissioning of following sizes of HDPE Pipe

Installation, Testing and Commissioning of following including necessary clamp, bolts, rawl plugs etc.

Shock hazard charts

First Aid Boxes

Carbon-di-oxide(CO2) type fire extinguisher 4.5 Kg capacity Complete with gunmetal valve conforming to IS : 3224 With ISI mark, Discharge horn with bend & wall fixing Bracket With Mfg. Test certificate.

Caution boards

Single Line Diagram in teak wood wall cabinet with glass door

Wooden key box with glass cover

Installation and laying of 1.1kV grade insulated mats required for maintenance of electrical equipment in substation as required including cutting to required shape in running length and including all labour and materials etc. complete and as per directions of Engineer-In-Charge as per IS 15652 and Indian Electricity Rules.

Installation, Testing and Commissioning of 150mm GI ladder type cable tray along with all accessories etc.

Painting work on fabricated and primer applied support structure

UPS SYSTEM

Installation, Testing and Commissioning, packing, forwarding, delivery by equipment supplier at site including commissioning spares as required of UPS systems as per specification, datasheet, block diagram of the following rating :

3KVA, 50 Hz, Industrial Type,single UPS system suitable for input Power Installation, Testing and Commissioning voltage of 320V-460V- TPN (184-265V/Ph) , output 230 V +/- 1%, AC with Bypass Installation, Testing and Commissioning, Battery Bank , and 2.0 hrs. Battery backup (VRLA, 12V) and battery capacity shall not be less than 14 KVAh (where KVAH = battery AH x 12 V x No. of Batteries). Charger rating shall not be less than 6.5 kW. All interconnecting cables among UPS, Rectifier, battery stand, ACDB etc (30 mtr shall be considered between battery bank and UPS panel, 30 mtr cable shall be considered between ACDB and UPS panel and any other cable which is not defined here but necessary for satisfactory operation of the UPS system).

230V, 36 KA single front type indoor wall mounted ACDB to receive input from UPS consisting of Incomer 32A DP MCB & Outgoing 10 Nos. 6A to 10A DP MCB, complete with wiring, indication lamp, ammeter, voltmeter etc including all labour and materials with operating mechanism & all accessories.

Erection Material

Installation,welding and Commissioning of MS base frame support for switch gear and bracket for misc. electrical equipment,cable tray support out of roled MS section,pipes,plates etc including welding, bolting, reveting, Installation, Testing and Commissioning of necessary anchor bolts and grouting etc Installation, Testing and Commissioning of paints applying one coat of anti rust primer two finish coats of approved synthetic enamel paints including bracking walls, floors etc for structure as required including Installation, Testing and Commissioning of all GI hardware materials including all labour and materials complete as required and the direction of Engineer-in-charge.

For RO/DBS/DCU

Installation, Termination and Commissioning of electrical accessories including, cable tags, cable tie ,Flexible pvc conduit,cable marker, nickle plated lugs, double compressed brass cable glands,brass adaptar/reducers/nipples, fixing of metallic anchor fasteners for supporting of cable trays and misc. electrical switchgear including all labour and materials complete as required and as per directions of Engineer-In-Charge.

For RO/DBS/DCU

Civil Construction of required material for the construction of Cable pit with pit cover (SFRC cover HD-20 of IS-12592) including civil works repair, concrete wall/brick wall & its materials, cable conduits interface & its water sealing, cable support structure including all labour and materials complete in all aspect as per approved drawings and directions of Engineer-In-Charge.

500X500(of inside clearance)X 600(Depth)

750X750(of inside clearance)X800(Depth)

1000X1000(of inside clearance)X1000(Depth)

Part-II Mechanical & Tubing Works

SECTION-A : SS TUBE LAYING & TESTING

Laying with PVC tube clamp, Hydro testing at 375 bar and commissioning of SS tubes along with fittings, hose, mass flow meter and valves as given below and as per Technical Specification and scope of work including handling, lifting, transportation from stores to location of CNG stations.

1”OD X 0.120” min Wall thk. SS Tube

¾”OD X 0.095” min Wall thk. SS Tube

½”OD X 0.083” min Wall thk. SS Tube

Supply of SS Fittings

Union

Size : 1" OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Size : ¾” OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Size : ½" OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Reducing Union

Tube OD 3/4" x Tube OD 1/2", Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Tube OD 1" x Tube OD ¾", Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Equal Tee

Size:1" OD x 1" OD x 1" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Size:3/4" OD x 3/4" OD x 3/4" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

¾ " OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

½" OD, Material : SS316(Rated pressure : 6000 PSI @ 70°F Temperature : 0°F to 400°F)

1" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Front Ferrule

3/4" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

½" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

1" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Back Ferrule

3/4" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

½" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

1" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Size : ¾" OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Size : 1" OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Size : ¾" OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Size : 1" OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Supply of SS Ball Valves conforming to Technical Specification for SS Ball Valves of following sizes, specifications as indicated below :

2-Way Floating Normal Bore Ball Valve ¾"

3-Way Trunnion Mounted, Reducer Bore Ball Valve ½" OD end Connection and ¼” NPT (F) bottom end connection

SUPPLY OF HIGH PRESSURE CNG HOSE ASSEMBLY (CONDUCTIVE CORE THERMOPLASTIC HOSE ASSEMBLY)

Design, Manufacture, testing, Loading , Supply,Transportation & Unloading at GGL stores of 1/2” ID Conductive Core Thermoplastic Hose of 5.0m length for CNG Service with break away coupling along with Quick connect body & stem (End connection:½" Tube OD for stem & ½”NPT (F) for body, Material : SS316; Rated pressure : 5000 PSI @ 70°F Temperature: 0°F to 400°F) .One end of the hose shall be 1/4" NPT(M) and other end of the hose shall be 3/4" OD.Supply and assembling of all necessary fittings with the hose for making the end conncetions as indicated above are in the scope of contractor.

SECTION-B : ERECTION OF MECH. EQUIPMENT

Handling (including lifting and transportation from Client's store within GA to CNG stations) and erecting in position, the following equipment either on the foundation or on roof at ~ 3 to 4 m above ground level. Contractor's scope includes supply of all material and accessories including but not limited to any fixtures, clamps, gasket, nut bolts, etc.. Scope also includes supply of all lifting tools / necessary accessories and hiring of cranes for same.

Type-I; Cascade 4500/3000 water capacity. Erection at + 3 to 4.0 M level

Type-IV; Cascade 8800 Water capapcity, Erection at 0.0 level

DISMANTLING,SHIFTING , RE-INSTALLATION & COMMISSIONING OF CNG Decompression unit and Conversion of DBS to Online

Dismantling,disconnecting cables,earthing, SS tube,pipe, removal of Decompression unit/Daughter Booster Compressor along with related accessories from one Station within GA and shifting/transportation including loading, unloading and then installation, erection, testing and commissioning of same equipment along with accessories, cables at other station within GA Note: The above item also includes breaking/dismantling of foundation if required, supply of pipes/cables ,pipe fittings, foundation bolts, supervision of OEM required for installation and commissioning of the equipment at other station.

NOTE: The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may increase or decrease at site at the time of actual execution and as per the discretion of Owner/ Engineer-in-charge. The unit rate shall be operated to work out the final payment due to Contractor.

Handling including lifting and transportation of dispenser frame from Client's store within city to CNG stations.

SECTION-C : SUPPLY, ERECTION & COMMISSIONING OF MISCELLANEOUS ITEMS

Supply, erection & commissioning of following miscellaneous items as per technical specification and at locations (within the stations) as directed by EIC

Fire fighting Equipments

Stored Pressure Type DCP -9 Kg confirming to IS 15683 and as per TS

DCP -75 Kg confirming to IS 10658 and as per TS

CO2 – 4.5 Kg confirming to IS 15683 and as per TS

Sand Bucket Stand with 4 Nos. Bucket and as per TS

Design, manufacture, assembly,testing & supply as well as installation, testing and commissioning of LCV Filling post consisting of the following. -4” Pressure Gauge for pressure monitoring of CNG, -1/2” ID Conductive Core Thermoplastic Hose of 5.0m length for CNG Service with break away coupling along with Quick connect body & stem (End connection:½" Tube OD for stem & ½”NPT (F) for body, Material : SS316; Rated pressure : 5000 PSI @ 70°F Temperature: 0°F to 400°F) .One end of the hose shall be 1/4" NPT(M) and other end of the hose shall be 3/4" OD.Supply and assembling of all necessary fittings with the hose for making the end conncetions as indicated above are in the scope of contractor. -3-Way Trunnion Mounted, Reducer Bore Ball Valve ½" OD end Connection and ¼” NPT (F) bottom end connection -2-Way Floating Normal Bore Ball Valve ¾" -Necessary SS tubing of sizes 3/4"OD and 1/2"OD, tube fittings -Vent tube -Required Structural frame and tube supports shall be payable through Structural SOR

Total Amount (Rs.) (excluding GST)

GST (CGST&SGST/UTGST or IGST) in percentage (%) on Total

Description of Work / Item(s)

Amount

PART - I : Electrical Works

Electrical Works Supply

Supply of 63kVA, 11/0.433kV Outdoor type, 3 Ph, 50Hz, Cu wound, Dyn11,ONAN Distribution Transformer complete with all accessories and first oil filled as per tender speciifcation. Transformer shall be as per SEB approved make. (Star rating / Efficiency class of transformer shall be as per SEB standard during executiion).

Supply of 25kVA, 11/0.433kV Outdoor type, 3 Ph, 50Hz, Cu wound, Dyn11,ONAN Distribution Transformer complete with all accessories and first oil filled as per tender speciifcation. Transformer shall be as per SEB approved make. (Star rating / Efficiency class of transformer shall be as per SEB standard during executiion).

Supply of 11kV double pole structure with 9 mtr RCC poles including cross bracing’s of ISMC ,GOS with earth switch, polymeric type LA’s & pin insulator, HG fuses, ACSR conductor, stay sets, earthing, alkathine tube etc. as per the specification including civil works. Make of all components shall be as per SEB approved make.

Supply of Switchboards

Design, engineering, manufacture, shop testing, supply including packing and forwarding, transportation, delivery at storage and from storage to site of power distribution board (PDB) :

415 V, 36 KA single front type indoor PDB to receive input power consisting of bus bar chamber, cable alley,outgoing with Fuse complete with wiring, indication lamp, ammeter, voltmeter, MFM (Multi Function Meter) etc including all labour and materials with operating mechanism, all accessories, mandatory spares as per data sheet, auxiliaries with FLP LCS(Local Control switch) for tripping the main incomer of PDB etc complete in all respects as specified in technical specification, data sheet & SLD & as per standard Specification.

Single In-comer of 125 Amp (with Single phase preventer) 4P MCCB (with Micro processor and based O/C,S/C & E/F RELASE with LSIG & Shunt trip) along with VMR.

Outgoing with 01 no. 80 Amp TPN MCCB (with TM based O/C,S/C & E/F RELASE) for Booster Compressor.

Outgoing with 01 no. 63 Amp TPN MCCB (with TM based O/C,S/C & E/F RELASE) for APFC panel.

Outgoing with 02 nos. 32 Amp TPN MCCB (with TM based O/C, S/C & E/F RELASE) for UPS and Static Bypass.

Outgoing with 3 no. 40A Fuse and 3 nos. 10A DP MCB with Timer(24Hrs) Auto/Mannual

Outgoing with 3 no. 40A Fuse and 3 nos. 10A DP MCB without Timer

415 V, 36 KA single front type indoor PDB to receive input power consisting of bus bar chamber, cable alley,outgoing with Fuse complete with wiring, indication lamp, ammeter, voltmeter, MFM (Multi Function Meter) etc including all labour and materials with operating mechanism, all accessories, mandatory spares as per data sheet, auxiliaries with FLP LCS(Local Control switch) for tripping the main incomer of PDB etc complete in all respects as specified in technical specification, data sheet & SLD & as per standard Specification .

Single In-comer 100A (with Single phase Protection ) 4P MCCB (with Micro processor and based O/C,S/C & E/F RELASE with LSIG & Shunt trip) etc as required along with VMR.

Outgoing with 3 nos. 63 Amp 4 pole MCCB (with TM based O/C,S/C & E/F RELASE) for i)Auxiliaries of Engine driven compressor like Exhaust fan/ lighting, etc ii) Air Compressor iii) APFC Panel

Outgoing with 2 nos. 32 Amp TPN MCCB (with TM based O/C,S/C & E/F RELASE) for UPS and Static Bypass.

Outgoing with 3 no. 40A Fuse and 3 nos. 10A DP MCB with Timer(24Hrs) Auto/Mannual

Outgoing with 3 no. 40A Fuse and 3 nos. 10A DP MCB without Timer

Floor mounted APFC Panel of 10KVAR capacitor bank in steps of 4x2.5 KVAR capacitors consisting of bus bar chamber, cable alley incoming (FSU), outgoing feeder (FSUs) as specified in tender specification

Outdoor type dust & weather proof sheet steel (2 mm thick) enclosed MCCB of following rating for mounting on wall or pedestal. 125A, 415V, 4 Pole, AC-23 duty and suitable for termination of 3.5 x 95/50 sq.mm A2XFY cable on incomer terminals and outgoing terminals, with RYB indication.

Outdoor type dust & weather proof sheet steel (2 mm thick) enclosed MCCB of following rating for mounting on wall or pedestal. 100A, 415V, 4 Pole, AC-23 duty and suitable for termination of 3.5 x 95/50 sq.mm A2XFY cable on incomer terminals and outgoing terminals, with RYB indication.

Supply including packing and forwarding, transportation, delivery at storage of lighting fixtures complete with mounting bracket, flame proof/non flame proof, control gear box/ Junction Box ,glands ,lugs as per the type of fixture, lamps etc. including civil work with pipe inserts for cables and connecting work, with all material and labour as per specifications, drawings and instruction of Engineer-in-charge. Work to be completed in all respects.

Street lighting, integral flame proof well glass fixture (CMIFR approved for Zone-1/2 gas group IIA & IIB) with 72 W LED luminaire with flame proof control gear/ Junction box (Model no. FLPW-1095 of Baliga make or equivalent)

Supply of Integral flame proof Flood Light fixture (CMIFR approved for Zone-1/2 gas group IIA & IIB) with 72 W LED luminaire (Baliga make or equivalent)

Supply of Street lighting pole 6mtr high GI octagonal pole (Type BOP-6030 of Bajaj make or equivalent) complete with bracket, GI clamps for fixing flame proof control gear box as per standard drawing & specification.

Design, engineering, supply including packing and forwarding, transportation, delivery at storage, of the complete earthing and lightning protection system, earth electrodes/ pit, earth main ring, earthing of electrical equipments, instrument panels, field instruments, process equipments and pipes/ flanges including all associated civil work with all material (Like Bitumen coating) and labour as per specification and drawings approved by the company in with IS 3043.

Earth Pits- GI PIPE Electrode (size 3.0 m long, 65NB Class-B) with 6 mm thick chequered plate cover

Earth Pits- Copper plate Electrode with 6 mm thick chequered plate cover

GI Strip (50X6) mm

GI Strip (25X3) mm

Arrangement for Earthing of LCV with Flexible green Cu wire (25 sqmm of approx 30 Meter length) ,Clamp (including bolting arrangement) ,Flexible PVC, crcodile clamps(2 nos.each) and other item etc. including MS enclosure box with door of sheet thk (2.00mm) color etc.

Design, engineering,supply including packing and forwarding, transportation, delivery at storage, of the 1.1kV grade XLPE insulated, PVC sheathed, FRLS power and control cables (conforming to IS:7098 and specification) including Cable glands & Lugs etc.of following sizes in trenches/ excavated under ground trench /trays, pulling through pipes and its proper sealing, cutting of paved area, roads etc.

3.5x 120 mm2 A2XFY

3.5x 95 mm2 A2XFY

3.5x 50 mm2 A2XFY

4x 25 mm2 A2XFY

4x10 mm2 2XWY

4x 6 mm2 2XWY

4x 2.5 mm2 2XWY

Supply of following sizes of HDPE Pipe

Supply of following including necessary clamp, bolts, rawl plugs etc.

Shock hazard charts

First Aid Boxes

Carbon-di-oxide(CO2) type fire extinguisher 4.5 Kg capacity Complete with gunmetal valve conforming to IS : 3224 With ISI mark, Discharge horn with bend & wall fixing Bracket With Mfg. Test certificate.

Caution boards

Single Line Diagram in teak wood wall cabinet with glass door

Wooden key box with glass cover

Supply of 1.1kV grade insulated mats required for maintenance of electrical equipment in substation as required including cutting to required shape in running length and including all labour and materials etc. complete and as per directions of Engineer-In-Charge as per IS 15652 and Indian Electricity Rules.

Supply of 150mm GI ladder type cable tray along with all accessories etc.

Supply of fabricated support structure with two coats of primer applied on it.

UPS SYSTEM

Design, engineering, manufacture, shop testing, supply, packing and forwarding, transportation, delivery at storage ,inspection, packing, forwarding, delivery including commissioning spares as required of UPS systems as per specification, block diagram and following rating:

230 V, 36 KA single front type indoor wall mounted ACDB to receive input from UPS consisting of Incomer 32A DP MCB & Outgoing 10 Nos. 6A to 10A DP MCB, complete with wiring, indication lamp, ammeter, voltmeter etc including all labour and materials with operating mechanism & all accessories.

Erection Material

Supply of MS base frame support for switch gear and bracket for misc. electrical equipment,cable tray support out of roled MS section,pipes,plates etc including welding, bolting, reveting, supply of necessary anchor bolts and grouting etc supply of paints applying one coat of anti rust primer two finish coats of approved synthetic enamel paints including bracking walls, floors etc for structure as required including supply of all GI hardware materials including all labour and materials complete as required and the direction of Engineer-in-charge.

For RO/DBS/DCU

Supply of electrical accessories including, cable tags, cable tie ,Flexible pvc conduit,cable marker, nickle plated lugs, double compressed brass cable glands,brass adaptar/reducers/nipples, fixing of metallic anchor fasteners for supporting of cable trays and misc. electrical switchgear including all labour and materials complete as required and as per directions of Engineer-In-Charge.

For RO/DBS/DCU

Supply of required material for construction of Cable pit with pit cover (SFRC cover HD-20 of IS-12592) including civil works repair, concrete wall/brick wall & its materials, cable conduits interface & its water sealing, cable support structure including all labour and materials complete in all aspect as per approved drawings and directions of Engineer-In-Charge.

500X500(of inside clearance)X 600(Depth)

750X750(of inside clearance)X800(Depth)

1000X1000(of inside clearance)X1000(Depth)

ELECTRICAL WORKS - ERECTION

Installation, Testing and Commissioning of 63kVA, 11/0.433kV Outdoor type, 3 Ph, 50Hz, Cu wound, Dyn11,ONAN Distribution Transformer complete with all accessories and first oil filled as per tender speciifcation. Transformer shall be as per SEB approved make. (Star rating / Efficiency class of transformer shall be as per SEB standard during executiion).

Installation, Testing and Commissioning of 25kVA, 11/0.433kV Outdoor type, 3 Ph, 50Hz, Cu wound, Dyn11,ONAN Distribution Transformer complete with all accessories and first oil filled as per tender speciifcation. Transformer shall be as per SEB approved make. (Star rating / Efficiency class of transformer shall be as per SEB standard during executiion).

Installation, Testing and Commissioning of 11kV double pole structure with 9 mtr RCC poles including cross bracing’s of ISMC ,GOS with earth switch, polymeric type LA’s & pin insulator, HG fuses, ACSR conductor, stay sets, earthing, alkathine tube etc. as per the specification including civil works. Make of all components shall be as per SEB approved make.

Installation, Testing and Commissioning of Switchboards

Design, engineering, manufacture, shop testing, Installation, Testing and Commissioning including packing and forwarding, transportation, delivery at storage and from storage to site of power distribution board (PDB) :

415 V, 36 KA single front type indoor PDB to receive input power consisting of bus bar chamber, cable alley,outgoing with Fuse complete with wiring, indication lamp, ammeter, voltmeter, MFM (Multi Function Meter) etc including all labour and materials with operating mechanism, all accessories, mandatory spares as per data sheet, auxiliaries with FLP LCS(Local Control switch) for tripping the main incomer of PDB etc complete in all respects as specified in technical specification, data sheet & SLD & as per standard Specification.

Single In-comer of 125 Amp(with Single phase preventer ) 4P MCCB (with Micro processor and based O/C,S/C & E/F RELASE with LSIG & Shunt trip) along with VMR.

Outgoing with 01 no. 80 Amp TPN MCCB (with TM based O/C,S/C & E/F RELASE) for Booster Compressor.

Outgoing with 01 no. 63 Amp TPN MCCB (with TM based O/C,S/C & E/F RELASE) for APFC panel.

Outgoing with 02 nos. 32 Amp TPN MCCB (with TM based O/C, S/C & E/F RELASE) for UPS and Static Bypass.

Outgoing with 3 no. 40A Fuse and 3 nos. 10A DP MCB with Timer(24Hrs) Auto/Mannual

Outgoing with 3 no. 40A Fuse and 3 nos. 10A DP MCB without Timer

415 V, 36 KA single front type indoor PDB to receive input power consisting of bus bar chamber, cable alley,outgoing with Fuse complete with wiring, indication lamp, ammeter, voltmeter, MFM (Multi Function Meter) etc including all labour and materials with operating mechanism, all accessories, mandatory spares as per data sheet, auxiliaries with FLP LCS(Local Control switch) for tripping the main incomer of PDB etc complete in all respects as specified in technical specification, data sheet & SLD & as per standard Specification .

Single In-comer 100A (with Single phase Protection ) 4P MCCB (with Micro processor and based O/C,S/C & E/F RELASE with LSIG & Shunt trip) etc as required along with VMR.

Outgoing with 3 nos. 63 Amp 4 pole MCCB (with TM based O/C,S/C & E/F RELASE) for i)Auxiliaries of Engine driven compressor like Exhaust fan/ lighting, etc ii) Air Compressor iii) APFC Panel

Outgoing with 2 nos. 32 Amp TPN MCCB (with TM based O/C,S/C & E/F RELASE) for UPS and Static Bypass.

Outgoing with 3 no. 40A Fuse and 3 nos. 10A DP MCB with Timer(24Hrs) Auto/Mannual

Outgoing with 3 no. 40A Fuse and 3 nos. 10A DP MCB without Timer

Floor mounted APFC Panel of 10KVAR capacitor bank in steps of 4x2.5 KVAR capacitors consisting of bus bar chamber, cable alley incoming (FSU), outgoing feeder (FSUs) as specified in tender specification

Outdoor type dust & weather proof sheet steel (2 mm thick) enclosed MCCB of following rating for mounting on wall or pedestal. 125A, 415V, 4 Pole, AC-23 duty and suitable for termination of 3.5 x 95/50 sq.mm A2XFY cable on incomer terminals and outgoing terminals, with RYB indication.

Outdoor type dust & weather proof sheet steel (2 mm thick) enclosed MCCB of following rating for mounting on wall or pedestal. 100A, 415V, 4 Pole, AC-23 duty and suitable for termination of 3.5 x 95/50 sq.mm A2XFY cable on incomer terminals and outgoing terminals, with RYB indication.

Installation, Testing and Commissioning including packing and forwarding, transportation, delivery at storage of lighting fixtures complete with mounting bracket, flame proof/non flame proof, control gear box/ Junction Box ,glands ,lugs as per the type of fixture, lamps etc. including civil work with pipe inserts for cables and connecting work, with all material and labour as per specifications, drawings and instruction of Engineer-in-charge. Work to be completed in all respects.

Street lighting, integral flame proof well glass fixture (CMIFR approved for Zone-1/2 gas group IIA & IIB) with 72 W LED luminaire with flame proof control gear/ Junction box (Model no. FLPW-1095 of Baliga make or equivalent)

Installation, Testing and Commissioning of Integral flame proof Flood Light fixture (CMIFR approved for Zone-1/2 gas group IIA & IIB) with 72 W LED luminaire (Baliga make or equivalent)

Installation, Testing and Commissioning of Street lighting pole 6mtr high GI octagonal pole (Type BOP-6030 of Bajaj make or equivalent) complete with bracket, GI clamps for fixing flame proof control gear box as per standard drawing & specification.

Installation, Testing and Commissioning including packing and forwarding, transportation, delivery at storage, of the complete earthing and lightning protection system, earth electrodes/ pit, earth main ring, earthing of electrical equipments, instrument panels, field instruments, process equipments and pipes/ flanges including all associated civil work with all material (Like Bitumen coating) and labour as per specification and drawings approved by the company in with IS 3043.

Earth Pits- GI PIPE Electrode (size 3.0 m long, 65NB Class-B) with 6 mm thick chequered plate cover

Earth Pits- Copper plate Electrode with 6 mm thick chequered plate cover

GI Strip (50X6) mm

GI Strip (25X3) mm

Arrangement for Earthing of LCV with Flexible green Cu wire (25 sqmm of approx 30 Meter length) ,Clamp (including bolting arrangement) ,Flexible PVC, crcodile clamps(2 nos.each) and other item etc. including MS enclosure box with door of sheet thk (2.00mm) color etc.

Installation, Testing and Commissioning, Laying including packing and forwarding, transportation, delivery at storage, of the 1.1kV grade XLPE insulated, PVC sheathed, FRLS power and control cables (conforming to IS:7098 and specification) including Cable glands & Lugs etc.of following sizes in trenches/ excavated under ground trench /trays, pulling through pipes and its proper sealing, cutting of paved area, roads etc.

3.5x 120 mm2 A2XFY

3.5x 95 mm2 A2XFY

3.5x 50 mm2 A2XFY

4x 25 mm2 A2XFY

4x10 mm2 2XWY

4x 6 mm2 2XWY

4x 2.5 mm2 2XWY

Installation, Testing and Commissioning of following sizes of HDPE Pipe

Installation, Testing and Commissioning of following including necessary clamp, bolts, rawl plugs etc.

Shock hazard charts

First Aid Boxes

Carbon-di-oxide(CO2) type fire extinguisher 4.5 Kg capacity Complete with gunmetal valve conforming to IS : 3224 With ISI mark, Discharge horn with bend & wall fixing Bracket With Mfg. Test certificate.

Caution boards

Single Line Diagram in teak wood wall cabinet with glass door

Wooden key box with glass cover

Installation and laying of 1.1kV grade insulated mats required for maintenance of electrical equipment in substation as required including cutting to required shape in running length and including all labour and materials etc. complete and as per directions of Engineer-In-Charge as per IS 15652 and Indian Electricity Rules.

Installation, Testing and Commissioning of 150mm GI ladder type cable tray along with all accessories etc.

Painting work on fabricated and primer applied support structure

UPS SYSTEM

Installation, Testing and Commissioning, packing, forwarding, delivery by equipment supplier at site including commissioning spares as required of UPS systems as per specification, datasheet, block diagram of the following rating :

3KVA, 50 Hz, Industrial Type,single UPS system suitable for input Power Installation, Testing and Commissioning voltage of 320V-460V- TPN (184-265V/Ph) , output 230 V +/- 1%, AC with Bypass Installation, Testing and Commissioning, Battery Bank , and 2.0 hrs. Battery backup (VRLA, 12V) and battery capacity shall not be less than 14 KVAh (where KVAH = battery AH x 12 V x No. of Batteries). Charger rating shall not be less than 6.5 kW. All interconnecting cables among UPS, Rectifier, battery stand, ACDB etc (30 mtr shall be considered between battery bank and UPS panel, 30 mtr cable shall be considered between ACDB and UPS panel and any other cable which is not defined here but necessary for satisfactory operation of the UPS system).

230V, 36 KA single front type indoor wall mounted ACDB to receive input from UPS consisting of Incomer 32A DP MCB & Outgoing 10 Nos. 6A to 10A DP MCB, complete with wiring, indication lamp, ammeter, voltmeter etc including all labour and materials with operating mechanism & all accessories.

Erection Material

Installation,welding and Commissioning of MS base frame support for switch gear and bracket for misc. electrical equipment,cable tray support out of roled MS section,pipes,plates etc including welding, bolting, reveting, Installation, Testing and Commissioning of necessary anchor bolts and grouting etc Installation, Testing and Commissioning of paints applying one coat of anti rust primer two finish coats of approved synthetic enamel paints including bracking walls, floors etc for structure as required including Installation, Testing and Commissioning of all GI hardware materials including all labour and materials complete as required and the direction of Engineer-in-charge.

For RO/DBS/DCU

Installation, Termination and Commissioning of electrical accessories including, cable tags, cable tie ,Flexible pvc conduit,cable marker, nickle plated lugs, double compressed brass cable glands,brass adaptar/reducers/nipples, fixing of metallic anchor fasteners for supporting of cable trays and misc. electrical switchgear including all labour and materials complete as required and as per directions of Engineer-In-Charge.

For RO/DBS/DCU

Civil Construction of required material for the construction of Cable pit with pit cover (SFRC cover HD-20 of IS-12592) including civil works repair, concrete wall/brick wall & its materials, cable conduits interface & its water sealing, cable support structure including all labour and materials complete in all aspect as per approved drawings and directions of Engineer-In-Charge.

500X500(of inside clearance)X 600(Depth)

750X750(of inside clearance)X800(Depth)

1000X1000(of inside clearance)X1000(Depth)

Part-II Mechanical & Tubing Works

SECTION-A : SS TUBE LAYING & TESTING

Laying with PVC tube clamp, Hydro testing at 375 bar and commissioning of SS tubes along with fittings, hose, mass flow meter and valves as given below and as per Technical Specification and scope of work including handling, lifting, transportation from stores to location of CNG stations.

1”OD X 0.120” min Wall thk. SS Tube

¾”OD X 0.095” min Wall thk. SS Tube

½”OD X 0.083” min Wall thk. SS Tube

Supply of SS Fittings

Union

Size : 1" OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Size : ¾” OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Size : ½" OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Reducing Union

Tube OD 3/4" x Tube OD 1/2", Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Tube OD 1" x Tube OD ¾", Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Equal Tee

Size:1" OD x 1" OD x 1" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Size:3/4" OD x 3/4" OD x 3/4" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

¾ " OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

½" OD, Material : SS316(Rated pressure : 6000 PSI @ 70°F Temperature : 0°F to 400°F)

1" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Front Ferrule

3/4" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

½" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

1" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Back Ferrule

3/4" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

½" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

1" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Size : ¾" OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Size : 1" OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Size : ¾" OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Size : 1" OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Supply of SS Ball Valves conforming to Technical Specification for SS Ball Valves of following sizes, specifications as indicated below :

2-Way Floating Normal Bore Ball Valve ¾"

3-Way Trunnion Mounted, Reducer Bore Ball Valve ½" OD end Connection and ¼” NPT (F) bottom end connection

SUPPLY OF HIGH PRESSURE CNG HOSE ASSEMBLY (CONDUCTIVE CORE THERMOPLASTIC HOSE ASSEMBLY)

Design, Manufacture, testing, Loading , Supply,Transportation & Unloading at GGL stores of 1/2” ID Conductive Core Thermoplastic Hose of 5.0m length for CNG Service with break away coupling along with Quick connect body & stem (End connection:½" Tube OD for stem & ½”NPT (F) for body, Material : SS316; Rated pressure : 5000 PSI @ 70°F Temperature: 0°F to 400°F) .One end of the hose shall be 1/4" NPT(M) and other end of the hose shall be 3/4" OD.Supply and assembling of all necessary fittings with the hose for making the end conncetions as indicated above are in the scope of contractor.

SECTION-B : ERECTION OF MECH. EQUIPMENT

Handling (including lifting and transportation from Client's store within GA to CNG stations) and erecting in position, the following equipment either on the foundation or on roof at ~ 3 to 4 m above ground level. Contractor's scope includes supply of all material and accessories including but not limited to any fixtures, clamps, gasket, nut bolts, etc.. Scope also includes supply of all lifting tools / necessary accessories and hiring of cranes for same.

Type-I; Cascade 4500/3000 water capacity. Erection at + 3 to 4.0 M level

Type-IV; Cascade 8800 Water capapcity, Erection at 0.0 level

DISMANTLING,SHIFTING , RE-INSTALLATION & COMMISSIONING OF CNG Decompression unit and Conversion of DBS to Online

Dismantling,disconnecting cables,earthing, SS tube,pipe, removal of Decompression unit/Daughter Booster Compressor along with related accessories from one Station within GA and shifting/transportation including loading, unloading and then installation, erection, testing and commissioning of same equipment along with accessories, cables at other station within GA Note: The above item also includes breaking/dismantling of foundation if required, supply of pipes/cables ,pipe fittings, foundation bolts, supervision of OEM required for installation and commissioning of the equipment at other station.

NOTE: The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may increase or decrease at site at the time of actual execution and as per the discretion of Owner/ Engineer-in-charge. The unit rate shall be operated to work out the final payment due to Contractor.

Handling including lifting and transportation of dispenser frame from Client's store within city to CNG stations.

SECTION-C : SUPPLY, ERECTION & COMMISSIONING OF MISCELLANEOUS ITEMS

Supply, erection & commissioning of following miscellaneous items as per technical specification and at locations (within the stations) as directed by EIC

Fire fighting Equipments

Stored Pressure Type DCP -9 Kg confirming to IS 15683 and as per TS

DCP -75 Kg confirming to IS 10658 and as per TS

CO2 – 4.5 Kg confirming to IS 15683 and as per TS

Sand Bucket Stand with 4 Nos. Bucket and as per TS

Design, manufacture, assembly,testing & supply as well as installation, testing and commissioning of LCV Filling post consisting of the following. -4” Pressure Gauge for pressure monitoring of CNG, -1/2” ID Conductive Core Thermoplastic Hose of 5.0m length for CNG Service with break away coupling along with Quick connect body & stem (End connection:½" Tube OD for stem & ½”NPT (F) for body, Material : SS316; Rated pressure : 5000 PSI @ 70°F Temperature: 0°F to 400°F) .One end of the hose shall be 1/4" NPT(M) and other end of the hose shall be 3/4" OD.Supply and assembling of all necessary fittings with the hose for making the end conncetions as indicated above are in the scope of contractor. -3-Way Trunnion Mounted, Reducer Bore Ball Valve ½" OD end Connection and ¼” NPT (F) bottom end connection -2-Way Floating Normal Bore Ball Valve ¾" -Necessary SS tubing of sizes 3/4"OD and 1/2"OD, tube fittings -Vent tube -Required Structural frame and tube supports shall be payable through Structural SOR

Total Amount (Rs.) (excluding GST)

GST (CGST&SGST/UTGST or IGST) in percentage (%) on Total

Description of Work / Item(s)

Amount

PART - I : Electrical Works

Electrical Works Supply

Supply of 63kVA, 11/0.433kV Outdoor type, 3 Ph, 50Hz, Cu wound, Dyn11,ONAN Distribution Transformer complete with all accessories and first oil filled as per tender speciifcation. Transformer shall be as per SEB approved make. (Star rating / Efficiency class of transformer shall be as per SEB standard during executiion).

Supply of 25kVA, 11/0.433kV Outdoor type, 3 Ph, 50Hz, Cu wound, Dyn11,ONAN Distribution Transformer complete with all accessories and first oil filled as per tender speciifcation. Transformer shall be as per SEB approved make. (Star rating / Efficiency class of transformer shall be as per SEB standard during executiion).

Supply of 11kV double pole structure with 9 mtr RCC poles including cross bracing’s of ISMC ,GOS with earth switch, polymeric type LA’s & pin insulator, HG fuses, ACSR conductor, stay sets, earthing, alkathine tube etc. as per the specification including civil works. Make of all components shall be as per SEB approved make.

Supply of Switchboards

Design, engineering, manufacture, shop testing, supply including packing and forwarding, transportation, delivery at storage and from storage to site of power distribution board (PDB) :

415 V, 36 KA single front type indoor PDB to receive input power consisting of bus bar chamber, cable alley,outgoing with Fuse complete with wiring, indication lamp, ammeter, voltmeter, MFM (Multi Function Meter) etc including all labour and materials with operating mechanism, all accessories, mandatory spares as per data sheet, auxiliaries with FLP LCS(Local Control switch) for tripping the main incomer of PDB etc complete in all respects as specified in technical specification, data sheet & SLD & as per standard Specification.

Single In-comer of 125 Amp (with Single phase preventer) 4P MCCB (with Micro processor and based O/C,S/C & E/F RELASE with LSIG & Shunt trip) along with VMR.

Outgoing with 01 no. 80 Amp TPN MCCB (with TM based O/C,S/C & E/F RELASE) for Booster Compressor.

Outgoing with 01 no. 63 Amp TPN MCCB (with TM based O/C,S/C & E/F RELASE) for APFC panel.

Outgoing with 02 nos. 32 Amp TPN MCCB (with TM based O/C, S/C & E/F RELASE) for UPS and Static Bypass.

Outgoing with 3 no. 40A Fuse and 3 nos. 10A DP MCB with Timer(24Hrs) Auto/Mannual

Outgoing with 3 no. 40A Fuse and 3 nos. 10A DP MCB without Timer

415 V, 36 KA single front type indoor PDB to receive input power consisting of bus bar chamber, cable alley,outgoing with Fuse complete with wiring, indication lamp, ammeter, voltmeter, MFM (Multi Function Meter) etc including all labour and materials with operating mechanism, all accessories, mandatory spares as per data sheet, auxiliaries with FLP LCS(Local Control switch) for tripping the main incomer of PDB etc complete in all respects as specified in technical specification, data sheet & SLD & as per standard Specification .

Single In-comer 100A (with Single phase Protection ) 4P MCCB (with Micro processor and based O/C,S/C & E/F RELASE with LSIG & Shunt trip) etc as required along with VMR.

Outgoing with 3 nos. 63 Amp 4 pole MCCB (with TM based O/C,S/C & E/F RELASE) for i)Auxiliaries of Engine driven compressor like Exhaust fan/ lighting, etc ii) Air Compressor iii) APFC Panel

Outgoing with 2 nos. 32 Amp TPN MCCB (with TM based O/C,S/C & E/F RELASE) for UPS and Static Bypass.

Outgoing with 3 no. 40A Fuse and 3 nos. 10A DP MCB with Timer(24Hrs) Auto/Mannual

Outgoing with 3 no. 40A Fuse and 3 nos. 10A DP MCB without Timer

Floor mounted APFC Panel of 10KVAR capacitor bank in steps of 4x2.5 KVAR capacitors consisting of bus bar chamber, cable alley incoming (FSU), outgoing feeder (FSUs) as specified in tender specification

Outdoor type dust & weather proof sheet steel (2 mm thick) enclosed MCCB of following rating for mounting on wall or pedestal. 125A, 415V, 4 Pole, AC-23 duty and suitable for termination of 3.5 x 95/50 sq.mm A2XFY cable on incomer terminals and outgoing terminals, with RYB indication.

Outdoor type dust & weather proof sheet steel (2 mm thick) enclosed MCCB of following rating for mounting on wall or pedestal. 100A, 415V, 4 Pole, AC-23 duty and suitable for termination of 3.5 x 95/50 sq.mm A2XFY cable on incomer terminals and outgoing terminals, with RYB indication.

Supply including packing and forwarding, transportation, delivery at storage of lighting fixtures complete with mounting bracket, flame proof/non flame proof, control gear box/ Junction Box ,glands ,lugs as per the type of fixture, lamps etc. including civil work with pipe inserts for cables and connecting work, with all material and labour as per specifications, drawings and instruction of Engineer-in-charge. Work to be completed in all respects.

Street lighting, integral flame proof well glass fixture (CMIFR approved for Zone-1/2 gas group IIA & IIB) with 72 W LED luminaire with flame proof control gear/ Junction box (Model no. FLPW-1095 of Baliga make or equivalent)

Supply of Integral flame proof Flood Light fixture (CMIFR approved for Zone-1/2 gas group IIA & IIB) with 72 W LED luminaire (Baliga make or equivalent)

Supply of Street lighting pole 6mtr high GI octagonal pole (Type BOP-6030 of Bajaj make or equivalent) complete with bracket, GI clamps for fixing flame proof control gear box as per standard drawing & specification.

Design, engineering, supply including packing and forwarding, transportation, delivery at storage, of the complete earthing and lightning protection system, earth electrodes/ pit, earth main ring, earthing of electrical equipments, instrument panels, field instruments, process equipments and pipes/ flanges including all associated civil work with all material (Like Bitumen coating) and labour as per specification and drawings approved by the company in with IS 3043.

Earth Pits- GI PIPE Electrode (size 3.0 m long, 65NB Class-B) with 6 mm thick chequered plate cover

Earth Pits- Copper plate Electrode with 6 mm thick chequered plate cover

GI Strip (50X6) mm

GI Strip (25X3) mm

Arrangement for Earthing of LCV with Flexible green Cu wire (25 sqmm of approx 30 Meter length) ,Clamp (including bolting arrangement) ,Flexible PVC, crcodile clamps(2 nos.each) and other item etc. including MS enclosure box with door of sheet thk (2.00mm) color etc.

Design, engineering,supply including packing and forwarding, transportation, delivery at storage, of the 1.1kV grade XLPE insulated, PVC sheathed, FRLS power and control cables (conforming to IS:7098 and specification) including Cable glands & Lugs etc.of following sizes in trenches/ excavated under ground trench /trays, pulling through pipes and its proper sealing, cutting of paved area, roads etc.

3.5x 120 mm2 A2XFY

3.5x 95 mm2 A2XFY

3.5x 50 mm2 A2XFY

4x 25 mm2 A2XFY

4x10 mm2 2XWY

4x 6 mm2 2XWY

4x 2.5 mm2 2XWY

Supply of following sizes of HDPE Pipe

Supply of following including necessary clamp, bolts, rawl plugs etc.

Shock hazard charts

First Aid Boxes

Carbon-di-oxide(CO2) type fire extinguisher 4.5 Kg capacity Complete with gunmetal valve conforming to IS : 3224 With ISI mark, Discharge horn with bend & wall fixing Bracket With Mfg. Test certificate.

Caution boards

Single Line Diagram in teak wood wall cabinet with glass door

Wooden key box with glass cover

Supply of 1.1kV grade insulated mats required for maintenance of electrical equipment in substation as required including cutting to required shape in running length and including all labour and materials etc. complete and as per directions of Engineer-In-Charge as per IS 15652 and Indian Electricity Rules.

Supply of 150mm GI ladder type cable tray along with all accessories etc.

Supply of fabricated support structure with two coats of primer applied on it.

UPS SYSTEM

Design, engineering, manufacture, shop testing, supply, packing and forwarding, transportation, delivery at storage ,inspection, packing, forwarding, delivery including commissioning spares as required of UPS systems as per specification, block diagram and following rating:

230 V, 36 KA single front type indoor wall mounted ACDB to receive input from UPS consisting of Incomer 32A DP MCB & Outgoing 10 Nos. 6A to 10A DP MCB, complete with wiring, indication lamp, ammeter, voltmeter etc including all labour and materials with operating mechanism & all accessories.

Erection Material

Supply of MS base frame support for switch gear and bracket for misc. electrical equipment,cable tray support out of roled MS section,pipes,plates etc including welding, bolting, reveting, supply of necessary anchor bolts and grouting etc supply of paints applying one coat of anti rust primer two finish coats of approved synthetic enamel paints including bracking walls, floors etc for structure as required including supply of all GI hardware materials including all labour and materials complete as required and the direction of Engineer-in-charge.

For RO/DBS/DCU

Supply of electrical accessories including, cable tags, cable tie ,Flexible pvc conduit,cable marker, nickle plated lugs, double compressed brass cable glands,brass adaptar/reducers/nipples, fixing of metallic anchor fasteners for supporting of cable trays and misc. electrical switchgear including all labour and materials complete as required and as per directions of Engineer-In-Charge.

For RO/DBS/DCU

Supply of required material for construction of Cable pit with pit cover (SFRC cover HD-20 of IS-12592) including civil works repair, concrete wall/brick wall & its materials, cable conduits interface & its water sealing, cable support structure including all labour and materials complete in all aspect as per approved drawings and directions of Engineer-In-Charge.

500X500(of inside clearance)X 600(Depth)

750X750(of inside clearance)X800(Depth)

1000X1000(of inside clearance)X1000(Depth)

ELECTRICAL WORKS - ERECTION

Installation, Testing and Commissioning of 63kVA, 11/0.433kV Outdoor type, 3 Ph, 50Hz, Cu wound, Dyn11,ONAN Distribution Transformer complete with all accessories and first oil filled as per tender speciifcation. Transformer shall be as per SEB approved make. (Star rating / Efficiency class of transformer shall be as per SEB standard during executiion).

Installation, Testing and Commissioning of 25kVA, 11/0.433kV Outdoor type, 3 Ph, 50Hz, Cu wound, Dyn11,ONAN Distribution Transformer complete with all accessories and first oil filled as per tender speciifcation. Transformer shall be as per SEB approved make. (Star rating / Efficiency class of transformer shall be as per SEB standard during executiion).

Installation, Testing and Commissioning of 11kV double pole structure with 9 mtr RCC poles including cross bracing’s of ISMC ,GOS with earth switch, polymeric type LA’s & pin insulator, HG fuses, ACSR conductor, stay sets, earthing, alkathine tube etc. as per the specification including civil works. Make of all components shall be as per SEB approved make.

Installation, Testing and Commissioning of Switchboards

Design, engineering, manufacture, shop testing, Installation, Testing and Commissioning including packing and forwarding, transportation, delivery at storage and from storage to site of power distribution board (PDB) :

415 V, 36 KA single front type indoor PDB to receive input power consisting of bus bar chamber, cable alley,outgoing with Fuse complete with wiring, indication lamp, ammeter, voltmeter, MFM (Multi Function Meter) etc including all labour and materials with operating mechanism, all accessories, mandatory spares as per data sheet, auxiliaries with FLP LCS(Local Control switch) for tripping the main incomer of PDB etc complete in all respects as specified in technical specification, data sheet & SLD & as per standard Specification.

Single In-comer of 125 Amp(with Single phase preventer ) 4P MCCB (with Micro processor and based O/C,S/C & E/F RELASE with LSIG & Shunt trip) along with VMR.

Outgoing with 01 no. 80 Amp TPN MCCB (with TM based O/C,S/C & E/F RELASE) for Booster Compressor.

Outgoing with 01 no. 63 Amp TPN MCCB (with TM based O/C,S/C & E/F RELASE) for APFC panel.

Outgoing with 02 nos. 32 Amp TPN MCCB (with TM based O/C, S/C & E/F RELASE) for UPS and Static Bypass.

Outgoing with 3 no. 40A Fuse and 3 nos. 10A DP MCB with Timer(24Hrs) Auto/Mannual

Outgoing with 3 no. 40A Fuse and 3 nos. 10A DP MCB without Timer

415 V, 36 KA single front type indoor PDB to receive input power consisting of bus bar chamber, cable alley,outgoing with Fuse complete with wiring, indication lamp, ammeter, voltmeter, MFM (Multi Function Meter) etc including all labour and materials with operating mechanism, all accessories, mandatory spares as per data sheet, auxiliaries with FLP LCS(Local Control switch) for tripping the main incomer of PDB etc complete in all respects as specified in technical specification, data sheet & SLD & as per standard Specification .

Single In-comer 100A (with Single phase Protection ) 4P MCCB (with Micro processor and based O/C,S/C & E/F RELASE with LSIG & Shunt trip) etc as required along with VMR.

Outgoing with 3 nos. 63 Amp 4 pole MCCB (with TM based O/C,S/C & E/F RELASE) for i)Auxiliaries of Engine driven compressor like Exhaust fan/ lighting, etc ii) Air Compressor iii) APFC Panel

Outgoing with 2 nos. 32 Amp TPN MCCB (with TM based O/C,S/C & E/F RELASE) for UPS and Static Bypass.

Outgoing with 3 no. 40A Fuse and 3 nos. 10A DP MCB with Timer(24Hrs) Auto/Mannual

Outgoing with 3 no. 40A Fuse and 3 nos. 10A DP MCB without Timer

Floor mounted APFC Panel of 10KVAR capacitor bank in steps of 4x2.5 KVAR capacitors consisting of bus bar chamber, cable alley incoming (FSU), outgoing feeder (FSUs) as specified in tender specification

Outdoor type dust & weather proof sheet steel (2 mm thick) enclosed MCCB of following rating for mounting on wall or pedestal. 125A, 415V, 4 Pole, AC-23 duty and suitable for termination of 3.5 x 95/50 sq.mm A2XFY cable on incomer terminals and outgoing terminals, with RYB indication.

Outdoor type dust & weather proof sheet steel (2 mm thick) enclosed MCCB of following rating for mounting on wall or pedestal. 100A, 415V, 4 Pole, AC-23 duty and suitable for termination of 3.5 x 95/50 sq.mm A2XFY cable on incomer terminals and outgoing terminals, with RYB indication.

Installation, Testing and Commissioning including packing and forwarding, transportation, delivery at storage of lighting fixtures complete with mounting bracket, flame proof/non flame proof, control gear box/ Junction Box ,glands ,lugs as per the type of fixture, lamps etc. including civil work with pipe inserts for cables and connecting work, with all material and labour as per specifications, drawings and instruction of Engineer-in-charge. Work to be completed in all respects.

Street lighting, integral flame proof well glass fixture (CMIFR approved for Zone-1/2 gas group IIA & IIB) with 72 W LED luminaire with flame proof control gear/ Junction box (Model no. FLPW-1095 of Baliga make or equivalent)

Installation, Testing and Commissioning of Integral flame proof Flood Light fixture (CMIFR approved for Zone-1/2 gas group IIA & IIB) with 72 W LED luminaire (Baliga make or equivalent)

Installation, Testing and Commissioning of Street lighting pole 6mtr high GI octagonal pole (Type BOP-6030 of Bajaj make or equivalent) complete with bracket, GI clamps for fixing flame proof control gear box as per standard drawing & specification.

Installation, Testing and Commissioning including packing and forwarding, transportation, delivery at storage, of the complete earthing and lightning protection system, earth electrodes/ pit, earth main ring, earthing of electrical equipments, instrument panels, field instruments, process equipments and pipes/ flanges including all associated civil work with all material (Like Bitumen coating) and labour as per specification and drawings approved by the company in with IS 3043.

Earth Pits- GI PIPE Electrode (size 3.0 m long, 65NB Class-B) with 6 mm thick chequered plate cover

Earth Pits- Copper plate Electrode with 6 mm thick chequered plate cover

GI Strip (50X6) mm

GI Strip (25X3) mm

Arrangement for Earthing of LCV with Flexible green Cu wire (25 sqmm of approx 30 Meter length) ,Clamp (including bolting arrangement) ,Flexible PVC, crcodile clamps(2 nos.each) and other item etc. including MS enclosure box with door of sheet thk (2.00mm) color etc.

Installation, Testing and Commissioning, Laying including packing and forwarding, transportation, delivery at storage, of the 1.1kV grade XLPE insulated, PVC sheathed, FRLS power and control cables (conforming to IS:7098 and specification) including Cable glands & Lugs etc.of following sizes in trenches/ excavated under ground trench /trays, pulling through pipes and its proper sealing, cutting of paved area, roads etc.

3.5x 120 mm2 A2XFY

3.5x 95 mm2 A2XFY

3.5x 50 mm2 A2XFY

4x 25 mm2 A2XFY

4x10 mm2 2XWY

4x 6 mm2 2XWY

4x 2.5 mm2 2XWY

Installation, Testing and Commissioning of following sizes of HDPE Pipe

Installation, Testing and Commissioning of following including necessary clamp, bolts, rawl plugs etc.

Shock hazard charts

First Aid Boxes

Carbon-di-oxide(CO2) type fire extinguisher 4.5 Kg capacity Complete with gunmetal valve conforming to IS : 3224 With ISI mark, Discharge horn with bend & wall fixing Bracket With Mfg. Test certificate.

Caution boards

Single Line Diagram in teak wood wall cabinet with glass door

Wooden key box with glass cover

Installation and laying of 1.1kV grade insulated mats required for maintenance of electrical equipment in substation as required including cutting to required shape in running length and including all labour and materials etc. complete and as per directions of Engineer-In-Charge as per IS 15652 and Indian Electricity Rules.

Installation, Testing and Commissioning of 150mm GI ladder type cable tray along with all accessories etc.

Painting work on fabricated and primer applied support structure

UPS SYSTEM

Installation, Testing and Commissioning, packing, forwarding, delivery by equipment supplier at site including commissioning spares as required of UPS systems as per specification, datasheet, block diagram of the following rating :

3KVA, 50 Hz, Industrial Type,single UPS system suitable for input Power Installation, Testing and Commissioning voltage of 320V-460V- TPN (184-265V/Ph) , output 230 V +/- 1%, AC with Bypass Installation, Testing and Commissioning, Battery Bank , and 2.0 hrs. Battery backup (VRLA, 12V) and battery capacity shall not be less than 14 KVAh (where KVAH = battery AH x 12 V x No. of Batteries). Charger rating shall not be less than 6.5 kW. All interconnecting cables among UPS, Rectifier, battery stand, ACDB etc (30 mtr shall be considered between battery bank and UPS panel, 30 mtr cable shall be considered between ACDB and UPS panel and any other cable which is not defined here but necessary for satisfactory operation of the UPS system).

230V, 36 KA single front type indoor wall mounted ACDB to receive input from UPS consisting of Incomer 32A DP MCB & Outgoing 10 Nos. 6A to 10A DP MCB, complete with wiring, indication lamp, ammeter, voltmeter etc including all labour and materials with operating mechanism & all accessories.

Erection Material

Installation,welding and Commissioning of MS base frame support for switch gear and bracket for misc. electrical equipment,cable tray support out of roled MS section,pipes,plates etc including welding, bolting, reveting, Installation, Testing and Commissioning of necessary anchor bolts and grouting etc Installation, Testing and Commissioning of paints applying one coat of anti rust primer two finish coats of approved synthetic enamel paints including bracking walls, floors etc for structure as required including Installation, Testing and Commissioning of all GI hardware materials including all labour and materials complete as required and the direction of Engineer-in-charge.

For RO/DBS/DCU

Installation, Termination and Commissioning of electrical accessories including, cable tags, cable tie ,Flexible pvc conduit,cable marker, nickle plated lugs, double compressed brass cable glands,brass adaptar/reducers/nipples, fixing of metallic anchor fasteners for supporting of cable trays and misc. electrical switchgear including all labour and materials complete as required and as per directions of Engineer-In-Charge.

For RO/DBS/DCU

Civil Construction of required material for the construction of Cable pit with pit cover (SFRC cover HD-20 of IS-12592) including civil works repair, concrete wall/brick wall & its materials, cable conduits interface & its water sealing, cable support structure including all labour and materials complete in all aspect as per approved drawings and directions of Engineer-In-Charge.

500X500(of inside clearance)X 600(Depth)

750X750(of inside clearance)X800(Depth)

1000X1000(of inside clearance)X1000(Depth)

Part-II Mechanical & Tubing Works

SECTION-A : SS TUBE LAYING & TESTING

Laying with PVC tube clamp, Hydro testing at 375 bar and commissioning of SS tubes along with fittings, hose, mass flow meter and valves as given below and as per Technical Specification and scope of work including handling, lifting, transportation from stores to location of CNG stations.

1”OD X 0.120” min Wall thk. SS Tube

¾”OD X 0.095” min Wall thk. SS Tube

½”OD X 0.083” min Wall thk. SS Tube

Supply of SS Fittings

Union

Size : 1" OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Size : ¾” OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Size : ½" OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Reducing Union

Tube OD 3/4" x Tube OD 1/2", Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Tube OD 1" x Tube OD ¾", Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Equal Tee

Size:1" OD x 1" OD x 1" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Size:3/4" OD x 3/4" OD x 3/4" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

¾ " OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

½" OD, Material : SS316(Rated pressure : 6000 PSI @ 70°F Temperature : 0°F to 400°F)

1" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Front Ferrule

3/4" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

½" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

1" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Back Ferrule

3/4" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

½" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

1" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Size : ¾" OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Size : 1" OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Size : ¾" OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Size : 1" OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)

Supply of SS Ball Valves conforming to Technical Specification for SS Ball Valves of following sizes, specifications as indicated below :

2-Way Floating Normal Bore Ball Valve ¾"

3-Way Trunnion Mounted, Reducer Bore Ball Valve ½" OD end Connection and ¼” NPT (F) bottom end connection

SUPPLY OF HIGH PRESSURE CNG HOSE ASSEMBLY (CONDUCTIVE CORE THERMOPLASTIC HOSE ASSEMBLY)

Design, Manufacture, testing, Loading , Supply,Transportation & Unloading at GGL stores of 1/2” ID Conductive Core Thermoplastic Hose of 5.0m length for CNG Service with break away coupling along with Quick connect body & stem (End connection:½" Tube OD for stem & ½”NPT (F) for body, Material : SS316; Rated pressure : 5000 PSI @ 70°F Temperature: 0°F to 400°F) .One end of the hose shall be 1/4" NPT(M) and other end of the hose shall be 3/4" OD.Supply and assembling of all necessary fittings with the hose for making the end conncetions as indicated above are in the scope of contractor.

SECTION-B : ERECTION OF MECH. EQUIPMENT

Handling (including lifting and transportation from Client's store within GA to CNG stations) and erecting in position, the following equipment either on the foundation or on roof at ~ 3 to 4 m above ground level. Contractor's scope includes supply of all material and accessories including but not limited to any fixtures, clamps, gasket, nut bolts, etc.. Scope also includes supply of all lifting tools / necessary accessories and hiring of cranes for same.

Type-I; Cascade 4500/3000 water capacity. Erection at + 3 to 4.0 M level

Type-IV; Cascade 8800 Water capapcity, Erection at 0.0 level

DISMANTLING,SHIFTING , RE-INSTALLATION & COMMISSIONING OF CNG Decompression unit and Conversion of DBS to Online

Dismantling,disconnecting cables,earthing, SS tube,pipe, removal of Decompression unit/Daughter Booster Compressor along with related accessories from one Station within GA and shifting/transportation including loading, unloading and then installation, erection, testing and commissioning of same equipment along with accessories, cables at other station within GA Note: The above item also includes breaking/dismantling of foundation if required, supply of pipes/cables ,pipe fittings, foundation bolts, supervision of OEM required for installation and commissioning of the equipment at other station.

NOTE: The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may increase or decrease at site at the time of actual execution and as per the discretion of Owner/ Engineer-in-charge. The unit rate shall be operated to work out the final payment due to Contractor.

Handling including lifting and transportation of dispenser frame from Client's store within city to CNG stations.

SECTION-C : SUPPLY, ERECTION & COMMISSIONING OF MISCELLANEOUS ITEMS

Supply, erection & commissioning of following miscellaneous items as per technical specification and at locations (within the stations) as directed by EIC

Fire fighting Equipments

Stored Pressure Type DCP -9 Kg confirming to IS 15683 and as per TS

DCP -75 Kg confirming to IS 10658 and as per TS

CO2 – 4.5 Kg confirming to IS 15683 and as per TS

Sand Bucket Stand with 4 Nos. Bucket and as per TS

Design, manufacture, assembly,testing & supply as well as installation, testing and commissioning of LCV Filling post consisting of the following. -4” Pressure Gauge for pressure monitoring of CNG, -1/2” ID Conductive Core Thermoplastic Hose of 5.0m length for CNG Service with break away coupling along with Quick connect body & stem (End connection:½" Tube OD for stem & ½”NPT (F) for body, Material : SS316; Rated pressure : 5000 PSI @ 70°F Temperature: 0°F to 400°F) .One end of the hose shall be 1/4" NPT(M) and other end of the hose shall be 3/4" OD.Supply and assembling of all necessary fittings with the hose for making the end conncetions as indicated above are in the scope of contractor. -3-Way Trunnion Mounted, Reducer Bore Ball Valve ½" OD end Connection and ¼” NPT (F) bottom end connection -2-Way Floating Normal Bore Ball Valve ¾" -Necessary SS tubing of sizes 3/4"OD and 1/2"OD, tube fittings -Vent tube -Required Structural frame and tube supports shall be payable through Structural SOR

Total Amount (Rs.) (excluding GST)

GST (CGST&SGST/UTGST or IGST) in percentage (%) on Total