Special Repair/Replacement of 06 x EOT OH Cranes at 506 ABW Against BER under GE (East) Jabalpur

Amount

Design, Manufacture, Supply,Installation, testing & commissioning of Track mounted with span 05 Mtrs of Working Capacity 15 TON, 6.5 Mtrs lift clear lifting height Single Girder Flame proof Electric Operated Goliath Gantry Crane Complete, DSL. Erection & commission of Crane, Including loading and unloading at site, also at the time of trial of crane, required accessories such as Gear oil, grease, transformer oil etc will be arranged by contractor also include the rate of Civil and Structural work complete all as specified and directed by Engr-in-Charge. Technical Specification as follows(as per IS 3177:2020):-

Safe Working Load : 15000 Kg Test Load Capacity : 125% of Safe working load . i.e.18,750 Kg Class : M5 ,150/300 Starts/hr Clear Lifting Height : 6.5 Mtrs. Span : 5 Mtrs Travel Length : 10Mtr. Mobility : Heavy duty driving and driven forged wheels with bearing blocks and inbuilt brakes to provide smooth and safe operation &mobility. Track : Heavy duty Track mounted on floor will be provided with all required Track, mounting fasteners, fittings, tie members and civil work Type of Bridge Girder : Double Girder in Box type construction. Capacity of Trolley : 15 Ton. Operation : Floor Operated Through Pendant Push Button Control : All motion will be controlled through VFD drive Panel. Location : Outdoor Operating Speed (MPH) MH : 4 MPM LT : 16 MPM CT : 10 MPM Power Supply : 415V, 3Ph, 50Hz +/- 3% Control Voltage : 110 V

Make for all Motors : Bharat Bijlee, ABB, SIEMENS, Crompton Limit Switches : Heavy Duty Metal Body Rotary + Gravity Type Both. Hoist LT : Heavy Duty Metal Body Lever/Striker Type CT : Heavy Duty Metal Body Lever /Striker Type Brake Type Hoist : EHT/EM LT : EHT/EM CT : EHT/EM Wire Rope Type : Steel Core Construction : 6 x 36 Factor of Safety : As per IS:3177/1999 IS Code : 2266 Make : Usha Martin Rope Drum : Seamless Pipe, As per ASTM A106 Couplings : Only Full Gear Coupling Shall be used Bridge Construction : Plate Box Girder having anti vibration design, robust in construction Platform : Anti-Skid Platform on both side will be provided. Hooks : Only Forged Hooks tested by Government Agency (Along with Test Certificate) only. Drive : For all Motion. Make of Drive : Yaskawa, ABB, Schneider Wheel : All wheels are of L-Block wheel assembly type. Gear Box : High Torque Helical Gearbox for all motion. Make of Gearbox : Elecon,Shanthi,Vinayak,Premium.

Make of switchgears : L&T,ABB,SIEMENS,SCHNEIDER Festoon Type DSL System : Festoon type DSL System along with mounting and smooth sliding arrangement will be provided. Rope Pulley : Heavy Duty rope pulley along with cover will be provided for load handling. Make of All Power and control Cable : RR Cable/Finolex/Gloster/CCI Drive : Heavy duty crane application drive will be used in Hoist and CT Motion, Make of Drive – Yaskawa/L&T/Schneider/CG Control : All motion will be operated Through Electric Control. Structural Frame : Heavy Duty Fabricated Structural Bridge girder and End carriage will be used in gantry crane .Deflection test will be carried out at site during production trial. Electrical : Control panel with all safety switches ,power and control cable will be provided. Training : 15 days Operator Training will be provided at site ,after installation/commissioning. Design : Duly vetted copy of Gantry Crane design from IIT/NIT/Govt. Engineering college will be submitted after award of contract. Civil work : Civil work including all required material and labour for development of site, dismantling of existing civil structure, excavation ,RCC Reinforcement ,Track mounting will be done at site. Flooring shall be all as specified by OEM of Crane & Manufacturer. Automatic Overload Protection System - AOPS of 15 TON Gantry Crane.

Design, Manufacture, Supply,Installation, testing & commissioning of Electric Operated Single Girder Flame proof Goliath Gantry Crane with span 05 Mtrs of working Capacity 05 TON, 05 Mtrs clear lifting height , DSL. Erection & commission of crane Including loading and unloading at site, also at the time of trial of crane, required accessories such as Gear oil, grease, transformer oil etc will be arranged by contractor. Complete all as specified and directed by Engr-in-Charge. Technical Specification as follows(as per IS 3177:2020):- Capacity (Safe Working load) : 5 TON Span : 5 Mtr (Approx) Lift : 5 Mtrs(Approx) Type : Single Girder Speed (Hoisting) : 3 MPM Speed (Cross Travel) : 8 MPM Speed (Long Travel) : 12 MPM Motors : Sq. Cage Crane Duty (S4) Motor as per IS :325 Motor HP : 05 HP x 01 Nos Motor HP (CT) : 75 HP x 01 No Motor HP (LT) : 01 HP x 02 Nos Class & Duty : M6, Meduyn Design Standard : As per IS:807, IS:177, 3938 Wire Rope : 8mm X 4 fall, 6 x 36 Const. FMC Usha Martin, Mahadev or Equivalent Make. Operation: Through hanging pendent push button & radio remote control

Control Voltage: 110/24V Supply Voltage : 400/440 V, 50 Hz AC Material of Wheel: Forged Steel/or as per manufacturer Type of hoisting brake : AC shoe type Type of coupling: M.S Fabrication Ball/Roller Bearings Type of Bearings:Antifriction Ball/Roller Bearings Type of gear box: Totally enclosed splash lubricated Type of hook: Shank type, made of forged steel, supported on thrust bearing Bridge girder : Standard Joist/Box type fabrication from plate, max deflection of main girder limited to 1/900th span of live loads including the weight of the hoist. Cross conductor : Festoon type trailing cable with festoon trolley & trac L.T Mechanism : Double Motor(Twin dirver) L.T DSL: Shrouded type Bus bar Automatic Overload Protection System - AOPS of 5 TON Gantry Crane Both Caster Wheels in front & fixed wheels at rear with locking mechanism.

Design, Manufacture, Supply,Installation, testing & commissioning of Electric Operated Single Girder Flame proof Goliath Gantry Crane with span 04 Mtrs of working capacity 05 TON, 3.5 Mtrs cear lifting height, DSL. Erection & commission of each crane Including loading and unloading at site, also at the time of trial of crane, required accessories such as Gear oil, grease, transformer oil etc will be arranged by contractor. Complete all as specified and directed by Engr-in-Charge. Technical Specification as follows (as per IS 3177:2020):- Capacity (Safe Working load) : 5 TON Span : 4 Mtr (Approx) Lift : 3.5 Mtrs(Approx) Type : Single Girder Speed (Hoisting) : 3 MPM Speed (Cross Travel) : 8 MPM Speed (Long Travel) : 10 MPM Motors : Sq. Cage Crane Duty (S4) Motor as per IS :325 Motor HP : 05 HP x 01 Nos Motor HP (CT) : 7.5 HP x 01 Nos Motor HP (LT) : 01 HP x 02 Nos Class & Duty : M6, Meduyn Design Standard : As per IS:807, IS:177, 3938 Wire Rope : 8mm X 4 fall, 6 x 36 Const. FMC Usha Martin, Mahadev or Equivalent Make. Operation: Through hanging pendent push button & radio remote control

Control Voltage: 110/24V Supply Voltage : 400/440 V, 50 Hz AC Material of Wheel: Forged Steel/or as per manufacturer Type of hoisting brake : AC shoe type Type of coupling: M.S Fabrication Ball/Roller Bearings Type of Bearings:Antifriction Ball/Roller Bearings Type of gear box: Totally enclosed splash lubricated Type of hook: Shank type, made of forged steel, supported on thrust bearing Bridge girder : Standard Joist/Box type fabrication from plate, max deflection of main girder limited to 1/900th span of live loads including the weight of the hoist. Cross conductor : Festoon type trailing cable with festoon trolley & trac L.T Mechanism : Double Motor(Twin dirver) L.T DSL: Shrouded type Bus bar Automatic Overload Protection System - AOPS of 5 TON Gantry Crane Both Caster Wheels in front & fixed wheels at rear with locking mechanism.

Design, Maufacture, supply, installation, testing & commissioning of Single Hoist with trolley complete with at existing Girder up to 50 Mtr of working capacity 02 TON, 3.5 Meter clear lifting height Including loading and unloading at site, also at the time of trial of crane, required accessories such as Gear oil, grease, transformer oil etc will be arranged by contractor. Complete all as specified and directed by Engr-in-Charge. Technical Specification as follows(as per IS 3177:2020):- Capacity (Safe Working load) : 2 TON Span : At Existing girder (Approx 50 Mtr) Lift : 3.5 Mtrs(Approx) Type : Single Girder Speed (Hoisting) : 3 MPM Speed (Cross Travel) : 8 MPM Type of Bearings:Antifriction Ball/Roller Bearings Motors : Sq. Cage Crane Duty (S4) Motor as per IS :325 Motor HP(hoisting) : 05 HP x 01 No Motor HP (CT) : 7.5 HP x 01 No Type of gear box: Totally enclosed splash lubricated Class & Duty : M6, Meduyn Design Standard : As per IS:807, IS:177, 3938 Wire Rope : 8mm X 4 fall, 6 x 36 Const. FMC Usha Martin, Mahadev or Equivalent Make. Operation: Through hanging pendent push button & radio remote control Control Voltage: 110/24V Supply Voltage : 400/440 V, 50 Hz AC Material of Wheel: Forged Steel

Type of hoisting brake : Electro magnetic disk type-Fail to Safe Type of coupling: M.S Fabrication Ball/Roller Bearings Type of hook: Shank type, made of forged steel, supported on thrust bearing Automatic Overload Protection System - AOPS of 2 TON EOT Crane Control Voltage: 110/24V Supply Voltage : 400/440 V, 50 Hz AC Material of Wheel: Forged Steel Type of hoisting brake : Electro magnetic disk type-Fail to Safe Type of coupling: M.S Fabrication Ball/Roller Bearings Type of hook: Shank type, made of forged steel, supported on thrust bearing Automatic Overload Protection System - AOPS of 2 TON EOT Crane

Supply and Fixing Shrouded type DSL Power Supply system. (150amp) with phase indicator RYBG, complete with all accessories. Complete all as specified and directed.

Supply and laying or fixing or passing in trenches/ on pole/ through pipes, 1100 volts grade XLPE insulated, screened PVC bedded, galvanised steel strip or wire armoured, heavy duty electric cable with stranded aluminium conductor of cross section area 10 sqmm, 4 core including jointing materials such as cable glands & lugs etc Complete all as directed.

Supply and laying or fixing or passing in trenches/ on pole/ through pipes, 1100 volts grade XLPE insulated, screened PVC bedded, galvanised steel strip or wire armoured, heavy duty electric cable with stranded aluminium conductor of cross section area 06 sqmm, 4 core including jointing materials such as cable glands & lugs etc Complete all as directed.

M & L for earthing complete with galvanized steel earth plate electrode 60cmx60 cmx 6mm thick buried directly in ground vertically (earth pit not less than 2.25m deep below ground level) with top edge of the plate not less than 1.50 mtr deep below normal ground level connecting to and including GI steel strip of size 32 x 6 mm by means of bolts, nuts, check nuts, and washers of galvanized iron or steel including 40 mm dia medium grade pipe for protection of GI strip to the extent of 7.5 mtrs as earthing lead 40 mm dia GI Pipe for watering including charcoal dust and salt packed all around the earth plate in the earth pit all as per Electrical plate No 3 of SSR par - I (2009) including PCC foundation/chamber in mix 1:2:4 type B1 with angle iron frame CI frame, CI cover with provision of locking arrangement and 20 mm dia light grade GI pipe from top edge of the earth plate upto MS funnel with wire mesh provided inside the concrete earth pit for watering arrangement complete including excavation and earthwork in any type of strata and testing complete including fill up the earth pit with soil for best result and removal. Note :- Earth protection pipe & earthing strip upto and including 7.5 m length is deemed included in unit rate quoted by the contractor.

Supply and fix MCCB 4 Pole, 415 V, DPX-160 type with thermal magnetic protection unit, 63 Amps with breaking capacity 16 KA.Complete all as specified and directed.

Supply and fix MCCB 4 Pole, 415 V, DPX-160 type with thermal magnetic protection unit, 100 Amps with breaking capacity 16 KA. Make : Legrand cat par no 420125.Complete all as specified and directed.

Supply and fix SHEET METAL ENCLOSURES WITH SOCKET PLUG TOP AND MCB Triple pole and earth encolsure with a three pin and earth plug with socket complete 32 Amps. Complete all as specified and directed.

Excavation in trenches, not exceeding 1.5m wide and not exceeding 1.5m in depth for foundation, for laying of pipe, cable etc or n. exc.10 Sqm on plan and n. exc. 1.5m in depth for shafts, cesspits, manholes, pier holes, etc and getting out in soft/loose soil complete all as specified and directed.

Returning, filling in excavated approved soil, including spreading, levelling, watering and well ramming in layers not exceeding 25cm each complete all as specified and directed.

Removing excavated soil not exceeding 50m and depositing where directed at a level not exceeding 1.5m above the starting point complete all as specified and directed.

Supply laying jointing, threading 40mm bore GI pipes Medium grade laid in trenches with socket joint together with and including all fittings (Such as bend, elbow, tees, short pices connector, caps, plug and union etc) by cutting welding for cable protection etc. Complete all as specified and directed.

M&L cutting of road, hard standing made of concrete or premix carpet, suitable for soling and morrum filling including excavation for laying of pipe upto 150 mm dia, all as directed and making Repair to potholes any depth, not exc 1 sq m each including sweeping free from dust and mud, or water, scoring sunken surfaces in roads, paths, etc. cutting around edges to at least 25 mm in depth, making good by filling in screened & graded roadmetal, watering and well ramming (including supply of road metal). Complete all as specified and directed .

Schedule of credit amount of Rs 13,124.00 to be deducted during AOC

CRANEX LIMITED (BID ID -3367915)

deeta-tech enterprises (BID ID -3377146)

Dinesh Engineering Enterprises (BID ID -3367898)