ELECTRICAL WORKS AT HAZARWADI LPG

FAB AND SPLY OF PMCC — SCOPE INCLUDES SUPPLY OF PANEL FABRICATED OUT OF CRCA SHEET OF 2MM AND 1.6MM, FULLY WIRED, POWDER COATED AND COMPLETE WITH ALL ACCESSORIES WITH FOLLOWING INCOMING AND OUTGOINGS FEEDERS:- INCOMER:- 400A 4P MCCB 50KA WITH O/L, S/C AND E/F PROTECTION FOR EB AND DG INCOMER OUTGOINGS:- MCCB SUITABLE MOTOR PROTECTION FOR FOLLOWING MOTORS 1. HSD-25HP 2. HSD-20HP 3. LDO- 20HP 4. LDO-20HP 5. HSD-35HP 6. FO-60HP 7. FO-60HP 100A 4 POLE MCCB -4 NOS PANEL SHALL BE SUPPLIED WITH REQUIRED NUMBERS OF CT AND DIGITAL MULTIFUNCTION METER WITH RS485 PORT FOR DISPLAYING VOLTAGE, CURRENT, KWH, KVA AND OTHER STANDARD PARAMETERS.

CONSTRUCTION OF — SUPPLY, INSTALLATION OF THE GI (GALVANIZED IRON) PLATE EARTH PITS INCLUDING EXCAVATION (IN ALL TYPES OF STRATA ), PCC (PLAIN CEMENT CONCRETE) , BRICK CHAMBER (BRICKS OF HIGH QUALITY), CI (CAST IRON) COVER WITH FRAME, LIFTING HOOK, CHARCOAL, SALT, BENTONITE , COPPER SULPHATE, SODIUM CARBONATE, CALCIUM CHLORIDE, SAND, STEEL MESH/BATHROOM TYPE MESH, ETC. COMPLETE AS PER IS 3043.

SPLY&LAYG OF GI EARTHING — SUPPLY AND LAYING OF 25 X 6 GI EARTHING STRIP CONFORMING TO OISD-244. LAYING OF EARTH STRIP IN THE CABLE TRAYS OR CLAMPING TO STRUCTURE/SUPPORT, PROVIDING CONNECTIONS TO MAIN EARTHING AT THE SPECIFIED INTERVAL OF LENGTH INCLUDING WELDING AT JOINTS, ANTI-CORROSIVE PAINT ON WELDED PORTIONS.

LAYING OF CABLE — JOB INCLUDES MAKING TRENCH OF 1 METER DEPTH, MAKE THE SAND BED OF 4 INCH HEIGHT AND LAY THE CABLE UNDER GROUND ABOVE SAND BED AND MAKE SAND BED OF 6 INCH ABOVE THE CABLE, LAY BRICKS ABOVE THE SAND BED AND BACK FILL THE TRENCH AFTER COMPLETION. JOB INCLUDES SUPPLY OF BRICKS AND RIVER SAND FOR CABLE LAYING. VENDOR CAN PUT ANY NUMBER OF CABLES IN THE TRENCH BUT A MINIMUM DISTANCE OF 4 INCH TO BE MAINTAINED IN BETWEEN CABLE. POWER AND CONTROL CABLE CAN NOT BE LAID IN ONE TRENCH. PAYMENT SHALL BE MADE FOR LENGTH OF CABLE LAID IN THE TRENCH.

FABRICATION OF STEEL — FABRICATION OF HPCL SUPPLIED STEEL.

PLC Auto Online CFU 5 Head — Supply, Erecting, Testing <(>&<)> Commissioning of PLC BasedFully Automatic Online Cold Flare unit 5 Head with capacityof 120 Cylinder/Hr comprising of below scope of supplysuitable for hazardous area of zone 1, group IIA/IIB, T3,having PESO/CMIFR approval complete as per TenderSpecification:a.) Individual Head Pressure Transmitter i.e. 5 PTsb.) Common Line Pressure Transmitter i. e.1 PTc.) Individual Head Pneumatic Actuated/ OperatedValves. d.) Individual Head Gun for depressurizing ofCylinders.e.)Individual Head Clamping arrangement f.)Double Stoppers at Entry <(>&<)> Exit (If any double stopperrequired as per OEM design shall also be included in thecost of SOQ item and will not be paid separately)g.)Individual Head Intrinsically Safe Photo Sensors.h.) CableGlands <(>&<)> PVC Shroudsi.) Cable Plugsj.) All the Instrumentcable including supply, ferruling, glanding <(>&<)> terminationof Instruments, Sensors <(>&<)> upto PLCk.) All PneumaticFittings, Tubes <(>&<)> Solenoid Valvesl.) Structural Frame <(>&<)>all Mechanical fittingsm.) Pneumatic Control Paneln.) PLCPanel with redundant SMPS with Diode Oring in FLP JunctionBox.o.) Venting Arrangement to Atmosphere alongwith PLCactuated POV / ROV in Vent Linep.) 4"" HMI in FLPEnclosure with Local Display of Data showing cylindersproduction values, sensors <(>&<)> equipment status as perdirection of EIC with all required accessories.All theoperations including centering, clamping, Gun Engagement <(>&<)>disengagement, Closing <(>&<)> Opening of Individual Head POVsshall be Automatic through Individual Unit based PLC. ThePressure Transmitters shall also be integrated toIndividual PLC Based Online Equipments.Note: 1.) AllIndividual Unit based PLC as well as any PLC for any subsystem shall strictly be as per PLC Specification describedin tender.2.) PLC Based Automatic Online 5 Head ColdFlaring Unit shall necessarily have provision forIntegrating all the Instruments , Accessories <(>&<)> POV data toStation PLC on Modbus RS 485 RTU/ TCP/IP Protocol /Ethernet Protocol for remote monitoring of Equipment byHPCL.

PLC Auto Online Degassing Unit — "Supply, Erecting, Testing <(>&<)> Commissioning of PLC BasedNon- Tilting Type Fully Automatic Online Closed LoopDegassing unit 5 Head with capacity of 150 Cylinder/Hrcomprising of below scope of supply suitable for hazardousarea of zone 1, group IIA/ IIB, T3, having PESO/CMIFRapproval complete as per Tender Specification:a.)Single PTwith mounting arrangement on the Outgoing header formonitoring pressure by the Water Pump for ensuring wateris being filled to bung of individual cylinder.b.)Individual Head Pneumatic Actuated/ Operated Valves. c.)Individual Head Gun for watering ofCylinders.d.)Clamps e.) Double Stoppers at Entry <(>&<)> Exit(If any double stopper required as per OEM design shallalso be included in the cost of SOQ item and will not bepaid separately)f.) Individual Head Intrinsically SafePhoto Sensors.g.) Cable Glands <(>&<)> PVC Shroudsh.) CablePlugsi.) All the Instrument cable including supply,ferruling, glanding <(>&<)> termination of Instruments, Sensors <(>&<)>upto PLCj.) All Pneumatic Fittings, Tubes <(>&<)> SolenoidValvesk.) Structural Frame <(>&<)> all Mechanical fittingsl.)Pneumatic Control Panel <(>&<)> all required accesoriesm.) PLCPanel with redundant SMPS with Diode Oring in FLP JunctionBox.n.) FLP Filling water Pump integrated with PLC forAuto Start <(>&<)> Stopo.) Tanks with necessary Piping alongwith Hand Operated 2"" Ball Valve for draining of Tank.p.)Venting arragement to Atmosphere alongwith PLC actuated POV/ ROV in Vent Line.q.) 4"" HMI in FLP Enclosure with LocalDisplay of Data showing cylinders production values,sensors <(>&<)> equipment status as per direction of EIC with allrequired accessories.All the operations includingcentering, clamping, Gun Engagement <(>&<)> disengagement,Closing <(>&<)> Opening of Individual Head POVs, Pump start/Stopshall be Automatic through Individual Unit based PLC. ThePressure Transmitters shall also be integrated toIndividual PLC Based Online Equipments.Note: 1.) AllIndividual Unit based PLC as well as any PLC for any subsystem shall strictly be as per PLC Specification describedin tender.2.) PLC Based Automatic Online 5 Head ClosedLoop Degassing Unit shall necessarily have provision forIntegrating all the Instruments , Accessories ,Pump <(>&<)> POVdata to Station PLC on Modbus RS 485 RTU/ TCP/IP Protocol /Ethernet Protocol for remote monitoring of Equipment byHPCL.3.) Vendor to ensure that there shall be minimumWater spillage and design accordingly.4.) Tank will beplaced outside the Shed. All Necessary piping from Tank toDegassing Unit shall be in the scope of Bidder itself.Bidder to Quote Accordingly."

PLC Auto Online Dewatering Unit 2402-HAZARWADI LPG PLANT — "Supply, Erecting, Testing <(>&<)> Commissioning of PLC BasedNon- Tilting Type Fully Automatic Online Closed LoopDewatering unit 5 Head with capacity of 150 Cylinder/Hrcomprising of below scope of supply suitable for hazardousarea of zone 1, group IIA/IIB, T3, having PESO/CMIFRapproval complete as per Tender Specification:a.) SinglePT with mounting arrangement on the Outgoing header formonitoring pressure by PLC and closing of PneumaticActuated Valves by PLC.b.) Individual Head PneumaticActuated/ Operated Valves as well main PneumaticActuated Valves. c.) Individual Head Gun for dewatering ofCylinders.d.)Clamps e.) Double Stoppers at Entry <(>&<)> Exit(If any double stopper required as per OEM design shallalso be included in the cost of SOQ item and will not bepaid separately)f.) Individual Head Intrinsically SafePhoto Sensors.g.) Cable Glands <(>&<)> PVC Shroudsh.) CablePlugsi.) All the Instrument cable including supply,ferruling, glanding <(>&<)> termination of Instruments, Sensors <(>&<)>upto PLCj.) All Pneumatic Fittings, Tubes <(>&<)> SolenoidValvesk.) Structural Frame <(>&<)> all Mechanical fittingsl.)Pneumatic Control Panelm.) PLC Panel with redundant SMPSwith Diode Oring in FLP Junction Box.n.) Tanks withnecessary Piping along with Hand Operated 2"" Ball Valvefor draining of Tank.o.) 4"" HMI in FLP Enclosure withLocal Display of Data showing cylinders production values,sensors <(>&<)> equipment status as per direction of EIC with allrequired accessories.All the operations includingcentering, clamping, Gun Engagement <(>&<)> disengagement,Closing <(>&<)> Opening of Individual Head <(>&<)> Header POVs shall beAutomatic through Individual Unit based PLC. The PressureTransmitters shall also be integrated to Individual PLCBased Online Equipments.Note: 1.) All Individual Unitbased PLC as well as any PLC for any sub system shallstrictly be as per PLC Specification described intender.2.) PLC Based Automatic Online 5 Head DewateringUnit shall necessarily have provision for Integrating allthe Instruments , Accessories ,Pump <(>&<)> POV data to StationPLC on Modbus RS 485 RTU/ TCP/IP Protocol / EthernetProtocol for remote monitoring of Equipment by HPCL.3.)Tank will be placed outside the Shed. All Necessary pipingfrom Tank to Degassing Unit shall be in the scope of Bidderitself. Bidder to Quote Accordingly.4.) Water forDegassing Unit shall be recirculated and used forDewatering Unit. Bidder to Design <(>&<)> Supply Pipingaccordingly. Bidder to Quote Accordingly."Bidder to ensure 1 hour interlock between degassing and dewatering unit is provided to ensure degassed cylinder is dewatered after 1 hour only.

DESIGN AND SPLY OF — PUSHER ASSEMBLY FOR 5 AND 2 KG CYLINDER: DESIGN, MANUFACTURE AND SUPPLY OF PUSHER ASSEMBLY CONSISTING OF PNEUMATIC PUSHER, 2 NUMBERS OF ARMS FOR STOPPER, NECESSARY PNEUMATIC VALVES AS PER THE LOGIC, TUBING ETC. PUSHER ASSEMBLY SHOULD BE DESIGNED BY VENDOR AND SHOULD BE SUITABLE OF HANDLING ALL TYPE OF 5 KG CYLINDERS SMOOTHLY WITHOUT ANY INTERRUPTION IN REGULAR MOVEMENT OF 5 KG CYLINDER. DESIGN/DRAWINGS SHOULD BE SUBMITTED BY VENDOR WITHIN 15 DAYS AFTER RECEIPT OF PO/LOI WHICHEVER IS THE EARLIER.

SPLY AND FIXG OF STOPPER — PROVIDING SUPPLYING AND FIXING REGULAR CP BRASS STOPPERS WITH RUBBER CUSHION AS PER THE USER DEPARTMENT. SPECIFICATIONS :- OVERALL LENGTH 122 MM MADE OF SOLID BRASS, LACQUERED POLISH.