SUPPLY AND INSTALLATION OF OPEN GYM EQUIPMENTS AT BALDEV RAJ MAHAJAN PARK, BLOCK 47/11 EAST PATEL NAGAR, WARD, NO.86, NEW DELHI.

SUPPLY & INSTALLATION OF OPEN GYM EQUIPMENTS AT BALDEV RAJ MAHAJAN PARK, BLOCK 47/11 EAST PATEL NAGAR, WARD, NO.86, NEW DELHI.

SEATED PULLER /PULL CHAIR MADE FROM “C” CLASS G.I PIPE. DIMENSIONS: - 1900MM (LENGTH) X 740MM (WIDTH) X 1920MM. (HEIGHT). SAFE AREA:- 1.2MTR X 3MTR. SEATED PULLER EQUIPMENT MADE UP OF “C” CLASS G.I. PIPE OF DIFFERENT NB.NB STANDS FOR NOMINAL BORE SIZES I.E. INTERNAL DIAMETER OF PIPE IN MILLIMETERS. THE CENTER PIPE IS OF 100NB MADE FROM “C” CLASS G.I. PIPE. BOTTOM SUPPORT IS OF M.S. ROUND PLATE OF DIA 250 MM & 10MM THICKNESS WELDED. ALL LINKAGES ARE MADE UP OF 25NB “C” CLASS G.I. PIPE. THE HANDLE FRAME IS OF 32NB “C” CLASS G.I. PIPE. THE SEAT FRAME IS OF 32NB “C” CLASS G.I. PIPE. TO BUILD STRUCTURE BUSHES ARE USED WHICH ARE MADE FROM SEAMLESS PIPE OF 60MM O.D. AND 5MM THICKNESS AS WELL AS 60MM DIAMETER SOLID BAR BUSH USED. THE FOUNDATION USED FOR FIXING IS A STRUCTURE AND MADE FROM CENTER PIPE OF G.I. OF 80 NB “C” CLASS. WELDED WITH M.S. ROUND PLATE OF DIA 250 MM & 10MM THICK. MAIN PIPE SUPPORTED WITH 25 MM X 25MM M.S. ANGLES OF 3 MM THICKNESS AND 20MM X 40MM CRC SQUARE PIPES OF 3MM THICKNESS. FOUNDATION COVER CLOSING CAP IS MADE FROM INJECTION MOULDED PLASTIC LLDPE / HDPE. THE SEATS AND BACK RESTS ARE FITTED ON THE OUTER FRAMES ARE MADE UP OF M.S. SHEET OF SIZE 330 MM X 300 MMX2MM THICKNESS AND DEEP DRAWN AND PRESSED IN TOOLS AND DIES TO HAVE UNIFORM RADIUS OF 20 MM WITH NO SHARP EDGES.CLOSING CAPS ARE MADE UP OF FROM INJECTION MOULDED PLASTIC LLDPE / HDPE.PINS USED OF DIAMETER 25MM AND 17MM ARE MADE UP FROM SAE 8620 BRIGHT MATERIAL. THE BEARINGS USED ARE OF “6205 2RS1” AND “6203 2RS1” PERMANENT LUBRICATED SEALED BEARING OF REPUTED BRAND.HIGH TENSILE STEEL WITH GALVANIZED NUTS & BOLTS ARE USED FOR ASSEMBLY.THECIRCLIPS USED FOR ASSEMBLY ARE OF A16. THE GYM EQUIPMENT SHALL BE FINISHED SMOOTH WITH A PRIMER COATING OF ATLEAST 40 MICRON FOLLOWED BY EPOXY BASED POWDER COATING WITH POLYSTER POWDER COATING OF AT LEAST 60 TO 70 MICRON THICKNESS USING EXONOBEL / BERGER MAKE PAINTS OR ITS EQUIVALENT PAINTS. THE HOLDING DOWN/FIXING OF GYM EQUIPMENTS SHALL BE EMBODED IN CEMENT CONCRETE IN THE RATIO OF 1:2:4 (1CEMENT : 2 COARSE SAND :4 STONE AGG. 20MM NOMINAL SIZE)

CROSS TRAINER /ELLIPTICAL EXERCISER:- DIMENSIONS: - 1320MM (LENGTH) X 600MM (WIDTH) X 1750MM. (HEIGHT). SAFE AREA: - 1.77 X 1.2MTR. CROSS TRAINER EQUIPMENT MADE FROM “C” CLASS G.I. PIPE OF DIFFERENT NB.NB STANDS FOR NOMINAL BORE SIZES I.E. INTERNAL DIAMETER OF PIPE IN MILLIMETERS. THE MAIN FRAME PIPES ARE OF 80NB “C” CLASS G.I. PIPE WITH SINGLE BEND PIPE WITH 250MM RADIUS. THE BOTTOM SUPPORT OF M.S. ROUND PLATE OF DIA 250 MM & 10MM THICK. THE HANDLE FRAME IS MADE UP OF 25NB “C” CLASS G.I. PIPE. THE FOUNDATION USED FOR FIXING IS A STRUCTURE AND MADE FROM CENTER PIPE OF G.I. OF 80 NB “C” CLASS WELDED WITH M.S. ROUND PLATE OF DIA 250 MM & 10MM THICK. MAIN PIPE SUPPORTED WITH 25 MM X 25MM M.S. ANGLES OF 3 MM THICKNESS AND 20MM X 40MM CRC SQUARE PIPES OF 3MM THICKNESS. TO BUILD STRUCTURE BUSHES ARE USED WHICH ARE MADE FROM M.S. SEAMLESS PIPE OF 60MM OD WITH 5 MM THICKNESS. THE FOOTRESTS ARE MADE FROM INJECTION MOULDED PLASTIC LLDPE / HDPE. CLOSING CAPS ARE MADE UP OF INJECTION MOULDED PLASTIC LLDPE / HDPE. PINS USED OF DIAMETER 35MM, 25MM, AND 17MM ARE MADE UP FROM SAE 8620 BRIGHT .THE BEARINGS USED ARE OF “6007 2RS1” “62052RS1” AND “62032RS1” PERMANENT LUBRICATED SEALED BEARING OF REPUTED BRAND. HIGH TENSILE STEEL WITH GALVANIZED NUTS AND BOLTS ARE USED FOR ASSEMBLY. THE GYM EQUIPMENT SHALL BE FINISHED SMOOTH WITH A PRIMER COATING OF ATLEAST 40 MICRON FOLLOWED BY EPOXY BASED POWDER COATING WITH POLYSTER POWDER COATING OF AT LEAST 60 TO 70 MICRON THICKNESS USING EXONOBEL / BERGER MAKE PAINTS OR ITS EQUIVALENT PAINTS. THE HOLDING DOWN/FIXING OF GYM EQUIPMENTS SHALL BE EMBODED IN CEMENT CONCRETE IN THE RATIO OF 1:2:4 (1CEMENT : 2 COARSE SAND :4 STONE AGG. 20MM NOMINAL SIZE). A16 , A 24 MM CIRCLIPS ARE USED FOR ASSEMBLY. BOLT M8X16 MM AND NY LOCK NUT OF M8 MADE OF SS304 USED ON NYLON CAP MOUNTED ON PINS TO PROTECT BEARINGS AND PINS FROM RAIN AND DUST.

CHEST PRESS . DIMENSIONS: - 2000MM (LENGTH) X 710MM (WIDTH) X 2200MM. (HEIGHT). SAFE AREA: - 3.0MTR X 1.7MTR. CHEST PRESS EQUIPMENT MADE UP OF “C” CLASS G.I. PIPE OF DIFFERENT NB. NB STANDS FOR NOMINAL BORE SIZES I.E. INTERNAL DIAMETER OF PIPE IN MILLIMETERS. THE CENTER PIPE IS OF 100NB MADE UP OF “C” CLASS G.I. PIPE. THE BOTTOM WELDED WITH SUPPORT OF M.S. ROUND PLATE OF DIA 250 MM & 10MM THICKNESS. THE CONNECTING PIPES ARE MADE UP FROM 25NB “C” CLASS G.I. PIPE. THE HANDLE FRAME IS MADE UP FROM 32NB “C” CLASS G.I. PIPE. TO BUILD STRUCTURE BUSHES ARE USED WHICH ARE MADE FROM MS SEAMLESS PIPE OF 60MM O.D. AND 5MM THICKNESS AS WELL AS 60MM DIAMETER SOLID BAR BUSH IS USED. THE FOUNDATION USED FOR FIXING IS A STRUCTURE AND MADE FROM CENTER PIPE OF G.I. OF 80 NB “C” CLASS. WELDED WITH M.S. ROUND PLATE OF DIA 250 MM & 10MM THICK. MAIN PIPE SUPPORTED WITH 25 MM X 25MM M.S. ANGLES OF 3 MM THICKNESS AND 20MM X 40MM CRC SQUARE PIPES OF 3MM THICKNESS. THE SEATS AND BACK RESTS ARE FITTED ON THE OUTER FRAMES ARE MADE UP OF M.S. SHEET OF SIZE 330MM X 300 MMX2MM THICKNESS AND DEEP DRAWN AND PRESSED IN TOOLS AND DIES TO HAVE UNIFORM RADIUS OF 20 MM WITH NO SHARP EDGES. CLOSING CAPS ARE MADE UP OF INJECTION MOULDED PLASTIC LLDPE / HDPE. FOUNDATION COVER CLOSING CAP IS MADE FROM INJECTION MOULDED PLASTIC LLDPE / HDPE. PINS USED OF DIAMETER 25MM AND 17MM ARE MADE UP FROM SAE 8620 BRIGHT MATERIAL. BOLT M8X16 MM AND NYLOCK NUT OF M8 MADE OF SS 304 USED ON NYLON CAP MOUNTED ON PINS TO PROTECT BEARINGS AND PINS FROM RAIN AND DUST. THE BEARINGS USED ARE OF “62052RS1” &“62032RS1” PERMANENT LUBRICATED SEALED BEARING OF REPUTED BRAND. HIGH TENSILE STEEL WITH GALVANIZED NUTS & BOLTS ARE USED FOR ASSEMBLY. THE CER CLIPS USED FOR LOCKING IS MADE UP OF A24 MM & A16MM. THE GYM EQUIPMENT SHALL BE FINISHED SMOOTH WITH A PRIMER COATING OF ATLEAST 40 MICRON FOLLOWED BY EPOXY BASED POWDER COATING WITH POLYSTER POWDER COATING OF AT LEAST 60 TO 70 MICRON THICKNESS USING EXONOBEL / BERGER MAKE PAINTS OR ITS EQUIVALENT PAINTS. THE HOLDING DOWN/FIXING OF GYM EQUIPMENTS SHALL BE EMBODED IN CEMENT CONCRETE IN THE RATIO OF 1:2:4 (1CEMENT : 2 COARSE SAND :4 STONE AGG. 20MM NOMINAL SIZE).

LEG PRESS LEG PRESS IS MADE FROM “C” CLASS GI-PIPE. THE CENTER PIPE IS OF 100MM NB MADE FROM “C” CLASS GI-PIPE, AND THE BOTTOM SUPPORT IS OF MS ROUND PLATE OF 250MM DIA& 10MM THICK IS WELDED AT THE BOTTOM OF THE PIPE. THE REMAINING FRAME IS MADE OF 32MM NB “C” CLASS GI-PIPE. THE HANDLE FRAME IS MADE OF 25MM NB “C” CLASS GI-PIPE. MIDDLE SUPPORT IS OF 25MM NB “C” CLASS GI-PIPE. LOWER FRAME IS MADE OF 32MM NB “C” CLASS GI-PIPE. FOR THE ASSEMBLY DIFFERENT BUSHES ARE USED WHICH IS MADE FROM 60MM WITH 3MM THICK SEAMLESS PIPE IS USED. THE FOUNDATION USED FOR FIXING IT CONSIST OF THREE EQUAL ITEMS I.E 80MM NB MADE FROM “C” CLASS GI-PIPE, MS ROUND PLATE OF 250MM DIA& 10MM THICK, 25MMX25MMX3MM MS ANGLE. CLOSING CAPS ARE MADE FROM TOP QUALITY LLDPE MATERIAL WHICH IS OF 2MM THICK. THE PINS USED ARE MADE UP OF 25MM DIA SOLID BAR. THE BEARINGS USED ARE OF “6205 PERMANENT LUBRICATED SEALED BEARING OF REPUTED MAKE. THE NUT BOLTS USED FOR ASSEMBLY ARE MADE FROM SS MATERIAL.HIGH TENSILE STEEL WITH GALVANIZED NUTS & BOLTS ARE USED FOR ASSEMBLY. THE CIRCLIPS USED FOR ASSEMBLY ARE MADE UP OF 25MM DIA. THE FOUNDATION PIPES ARE EMBEDDED IN CC STOCK AND PAINTING IS DONE BY ATTRACTIVE COLOR SPRAYING AFTER PROPER SURFACE TREATMENT, THE INITIAL COAT OF PRIMER SURFACE IS APPLIED BEFORE TOP COAT. THE POWDER COATING IS DONE FROM POLY RETHANE& EPOXY POWDER WITH 60 TO 70 MICRON THICKNESS.THE HOLDING DOWN/FIXING OF GYM EQUIPMENTS SHALL BE EMBODED IN CEMENT CONCRETE IN THE RATIO OF 1:2:4 (1CEMENT : 2 COARSE SAND :4 STONE AGG. 20MM NOMINAL SIZE)

SHOULDER BUILDER PROVIDING AND FIXING SHOULDER BUILDER MADE FROM C- CLASS GI PIPE. THE CENTER PIPE IS OF 100MM NB MADE FROM “C” CLASS GI PIPE, AND THE BOTTOM SUPPORT OF M.S. ROUND PLATE OF 250 MM DIAMETER & 10MM THICKNESS IS WELDED AT BOTTOM. THE HANDLE MOVEMENT FRAME IS OF 25 NB & 20 NB MADE FROM “C” CLASS GI PIPE. TO JOIN THE CENTRE PIPE & HANDLE MOVEMENT FRAME SEAMLESS PIPE OF 130MM DIA& 3MM THICKNESS IS USED. THE FOUNDATION USED FOR FIXING CONSISTS OF THREE EQUAL ITEMS I.E. 100MM NB MADE FROM “C” CLASS GI PIPE, M.S. ROUND PLATE OF 250 MM DIA& 10MM THICKNESS & 25 MM X 25MM X 3MM M.S. ANGLE. CLOSING CAPS MADE FROM TOP QUALITY FRP MATERIAL WHICH IS OF 2 MM THICKNESS. THE PINS USED ARE MADE UP OF 25 MM DIA BRIGHT BAR. THE BEARING USED BE PERMANENT LUBRICATED SEALED BEARING OF REPUTED MAKE. THE NUT BOLTS USED FOR ASSEMBLY ARE MADE FROM S.S. MATERIAL. THE SERCLIPS USED FOR ASSEMBLY IS OF 25 MM DIAMETER. THE POLY URETHIN PLASTIC BUSH IS USED FOR HANDLING. THE GYM EQUIPMENT SHALL BE FINISHED SMOOTH WITH A PRIMER COATING OF AT LEAST 40 MICRON FOLLOWED BY EPOXY BASED POWDER COATING WITH POLYSTER POWDER COATING OF AT LEAST 60 TO 70 MICRON THICKNESS USING EXONOBEL / BERGER MAKE PAINTS OR ITS EQUIVALENT PAINTS. THE HOLDING DOWN/FIXING OF GYM EQUIPMENTS SHALL BE EMBEDDED IN CEMENT CONCRETE IN THE RATIO OF 1:2:4 (1CEMENT : 2 COARSE SAND :4 STONE AGG. 20MM NOMINAL SIZE)

SKY WALKER DIMENSIONS: - 1720MM (LENGTH) X 630MM (WIDTH) X 1750MM.(HEIGHT). SAFE AREA: - 2.7MTR X 1.6MTR. SKY WALKER EQUIPMENT MADE FROM “C” CLASS G.I. PIPE OF DIFFERENT NB.NB STANDS FOR NOMINAL BORE SIZES I.E. INTERNAL DIAMETER OF PIPE IN MILLIMETERS. THE MAIN FRAME PIPE IS OF 80MM NB MADE FROM “C” CLASS G.I. MATERIAL WHICH IS BEND AT THE RADIUS OF 250MM.THE LEG MOVEMENT FRAME IS OF 50 X 50MM X 3MM THICK CRC SQUARE PIPE. SLEEVES ARE MADE UP OF 100 MM OD M.S. PIPE WITH THICKNESS 5MM. THIS RESULTS IN EASY REPLACEMENT OF BEARINGS, PINS AND HANDLE THE HANDLE FRAME IS OF 25MM NB MADE FROM “C” CLASS G.I. PIPE. THE FOUNDATION USED FOR FIXING IS A STRUCTURE AND MADE FROM CENTER PIPE OF G.I. OF 80 NB “C” CLASS. WELDED WITH M.S. ROUND PLATE OF DIA 250 MM & 10MM THICK. MAIN PIPE SUPPORTED WITH 25 MM X 25MM M.S. ANGLES OF 3 MM THICKNESS AND 20MM X 40MM CRC SQUARE PIPES OF 3MM THICKNESS. TWO FOUNDATIONS ARE PROVIDED FOR RIGID SUPPORT. THE FOOTRESTS MADE FROM INJECTION MOULDED PLASTIC LLDPE / HDPE. CLOSING CAPS ARE MADE UP OF INJECTION MOULDED PLASTIC LLDPE / HDPE. THE PINS USED ARE MADE UP OF DIA 25MM SAE8620 BRIGHT MATERIAL. PINS ARE FIXED AT THE OUTER END WITH M8 GRUB SCREWS AND DIA.8MM SS BALL. THE BEARINGS USED ARE “62052RS1” ARE PERMANENT LUBRICATED SEALED BEARING OF REPUTED BRAND. HIGH TENSILE STEEL WITH GALVANIZED NUTS & BOLTS ARE USED FOR ASSEMBLY. THE CERCLIPS USED FOR ASSEMBLY ARE OF A24 TYPE. THE GYM EQUIPMENT SHALL BE FINISHED SMOOTH WITH A PRIMER COATING OF ATLEAST 40 MICRON FOLLOWED BY EPOXY BASED POWDER COATING WITH POLYSTER POWDER COATING OF AT LEAST 60 TO 70 MICRON THICKNESS USING EXONOBEL / BERGER MAKE PAINTS OR ITS EQUIVALENT PAINTS. THE HOLDING DOWN/FIXING OF GYM EQUIPMENTS SHALL BE EMBODED IN CEMENT CONCRETE IN THE RATIO OF 1:2:4 (1CEMENT : 2 COARSE SAND :4 STONE AGG. 20MM NOMINAL SIZE).

SUPPLY OF SIGN BOARDS OF 0.91 X 0.61M SIZE WITH SUPPORT LENGTH OF 3000 MM. MANUFACTURING, SUPPLYING AND FIXING OF RETRO REFLECTIVE SIGN BOARDS MADE OF 2 MM THICK ALUMINUM SHEET FACE TO BE FULLY COVERED WITH HIGH INTENSITY ENCAPSULATED TYPE HEAT ACTIVATED RETRO REFLECTIVE SHEETING CONFORMING TO TYPE – IV OF ASTM-D 4956-01 IN GREEN AND SILVER WHITE INCLUDING SUBJECT MATTER, MESSAGE (BILINGUAL(, SYMBOL AND BORDERS ETC AS PER IRC: 67-2001, PASTED ON SUBSTRATE BY AN ADHESIVE BACKING WHICH SHALL BE ACTIVATED BY APPLYING HEAT AND PRESSURE CONFORMING TO CLASS -2 OF ASTM-D-4956-01 AND FIXING THE SAME WITH SUITABLE SIZED ALUMINUM ALLOY RIVETS @ 20 CM C/C TO BACK SUPPORT FRAME OF M.S ANGLE IRON OF SIZE 35X35X5 MM AND M.S FLAT OF 25X5 MM ALONG WITH THEFT RESISTANT MEASURES, MOUNTED AND FIXED WITH 2 NOS. CLAMP OF MLS FLATS OF SIZE 25X5 MM TO A VERTICAL POST OF 3 MTR HEIGHT MADE UP OF MSL PIPE OF 60 MM N.B WELDED WITH TWO HOLD FAST OF M.S ANGLE 25X25X3MM OF 30CM LENGTH EACH AT BOTTOM AND INCLUDING MAKING HOLES IN PIPES, ANGLES, PROVIDING & FIXING M.S MESSAGE PLATE OF REQUIRED SIZE, STEEL WORK TO BE PAIRED WITH TWO OR MORE COATS OF SYNTHETIC ENAMEL PAINT OF REQUIRED SHADE AND OF APPROVED BRAND AND MANUFACTURE OVER A PRIMING COAT OF ZINC CHROMATE YELLOW PRIMER (VERTICAL POST TO BE PAINTED IN BLACK/WHITE/GREY COLOR) BACKSIDE OF ALUMINUM SHEET TO BE PAINTED WITH TWO OR MORE COATS OF EPOXY PAINT OVER AN APPROPRIATE PRIMING COAST INCLUDING ALL LEADS AND LIFTS ETC. COMPLETE AS PER DRAWING, SPECIFICATION AND DIRECTION OF OFFICER-IN CHARGE.