Special Structural Repair Work of columns, facias, Beams, and ceiling of slabs at various location in academic area at IIT Delhi

Amount

Centering and shuttering including strutting, propping etc. and removal of form for

Lintels, beams, plinth beams, girders, bressumers and cantilevers

Columns, Pillars, Piers, Abutments, Posts and Struts

Steel reinforcement for R.C.C. work including straightening, cutting, bending, placing in position and binding all complete above plinth level.

Thermo-Mechanically Treated bars of grade Fe-500D or more.

6 mm cement plaster of mix:

1:3(1 cement :3 fine sand)

Finishing walls with Premium Acrylic Smooth exterior paint with Silicone additives of required shade:

New work (Two or more coats applied @ 1.43 Itr/10 sqm over and including priming coat of exterior primer applied @ 0.90 litre/10 sqm)

Providing and applying white cement based putty of average thickness 1 mm, of approved brand and manufacturer, over the plastered wall surface to prepare the surface even and smooth complete.

Wall painting with acrylic emulsion paint, having VOC (Volatile Organic Compound ) content less than 50 grams/ litre, of approved brand and manufacture, including applying additional coats wherever required, to achieve even shade and colour.

Two coats

Applying priming coats with primer of approved brand and manufacture, having low VOC (Volatile Organic Compound ) content.

With water thinnable cement primer on wall surface having VOC content less than 50 grams/litre

Providing and fixing double scaffolding system (cup lock type) on the exterior side, up to seven story height made with 40 mm dia M.S. tube 1.5 m centre to centre, horizontal & vertical tubes joining with cup & lock system with M.S. tubes, M.S. tube challies, M.S. clamps and M.S. staircase system in the scaffolding for working platform etc. and maintaining it in a serviceable condition for the required duration as approved and removing it there after. The scaffolding system shall be stiffened with bracings, runners, connection with the building etc wherever required for inspection of work at required locations with essential safety features for the workmen etc. complete as per directions and approval of Engineer-in-charge. The elevational area of the scaffolding shall be measured for payment purpose. The payment will be made once irrespective of duration of scaffolding. Note: - This item to be used for maintenance work judicially, necessary deduction for scaffolding in the existing item to be done.

Demolishing R.C.C. work manually/ by mechanical means including stacking of steel bars and disposal of unserviceable material within 50 metres lead as per direction of Engineer - in- charge.

Disposal of building rubbish / malba / similar unserviceable, dismantled or waste materials by mechanical means, including loading, transporting, unloading to approved municipal dumping ground or as approved by Engineer-in-charge, beyond 50 m initial lead, for all leads including all lifts involved.

Chipping of unsound/weak concrete material from slabs, beams, columns etc. with manual Chisel and/ or by standard power driven percussion type or of approved make including tapering of all edges, making square shoulders of cavities including cleaning the exposed concrete surface and reinforcement with wire brushes etc. and disposal of debris for all lead and lifts all complete as per direction of Engineer-In-Charge

50 mm average thickness

25 mm average thickness

Cleaning of reinforcement from rust from the reinforcing bars to give it a total rust free steel surface by using alkaline chemical rust remover of approved make with paint brush and removing loose particles after 24 hours of its application with wire brush and thoroughly washing with water and allowing it to dry, all complete as per direction of Engineer-In-Charge.

Bars upto 12 mm diameter

Bars above 12 mm diameter

Providing, mixing and applying bonding coat of approved adhesive on chipped portion of RCC as per specifications and direction of Engineer- In-charge complete in all respect.

Epoxy bonding adhesive having coverage 2.20 sqm/kg of approved make

Providing and laying anticorrosive Treatment of Reinforcement by any approved make rebar corrosion protection system to existing reinforcement (The application shall be by brush). Process is to be complete as per the recommendation of manufacturer and direction of Engineer-in-charge. for payment exposed length of reinforcement will be measured. (Product - NITOZINC PRIMER of FOSROC / Sika Top-Armatec-108 Plus)/ MasterEmaco P 130 of BASF or equivalent of pidilite & Krishna Conchem).

Bars Upto 12 mm diameter

Driling and fixing NRV nozzles in RC members, including (fixing material : Renderoc Plug of Fosroc / Sikadur-31 of Sika/ MasterBrace 2200 of BASF or equivalent of Pidilite & Krishna Conchem).Drilling Holes: Drilling 12 mm dia, 50 to 75 mm deep holes or upto required depth in structural members of the intervals of 350 mm in staggered manner or as directed by the Engineer-in-charge in RC structural elements. Cleaning of holes: Clean the holes by air blower prior to fixing nozzles.

Cuttting of Nozzles: Cut the nozzles by chisel after completion of grouting without damaging structural elements:

Providing mixing & applying pre-batched one component polymer modified dual shrinkage compensated thixotropic cementious patch repair mortar as per the manufacturer specifications and as per the direction the Engineer-in-charge. The comperessive strength of polymer modified mortar shall be ≥ 45 Mpa (28 Days) according to ASTM C109. ( Product :- Renderock S2 of Fosroc/ SikaTop® 122 HS of Sika / MasterEmaco S 348 of BASF or equivalent of Pidilite)

For 20 mm thickness over slab, beams, columns and stair case slabs

Add/ deduct for every 10 mm thickness

Providing and laying ready to use non shrink. Cementious free flow micro concrete of Comressive strength ≥ 50 MPa (28 days) according to ASTM C 109 of approved make and manufacture complete as per direction of Engineer-in-charge for replacing the carbonated part of concrete and repairing the damaged surface of concrete after fix the form work across the profile of damaged structural element. Pour the free flow non shrink. Cementious free flow micro concrete mix in the form work. Payment shall be made on the basis of consumed dry material of micro concrete mix. (Product :- Renderock RG of Fosroc/ SikaRep® Microcrete -4 of Sika / MasterEmaco S-346 of BASF or equivalent of Pidilite)

a) Without addition of aggregate

b) With addition of 6 mm down aggregate in 3:1 (3 Micro concrete: 1 aggregate 6 mm & down)

Injecting/Grouting shrinkage free low viscosity epoxy resin grout in structural cracks, wherever required by pressure and using mechanaized injector gun with accessories till nozzles refused to accept the grout. Epoxy grout material should be conforming to ASTM-881-87 type I, grade I, class B & C and compressive strength of the material shall be ≥ 55 Mpa, (7 Days), Tensile strength ≥ 20 Mpa (14 Days) & Bond strength 10 Mpa (14 Days). (Low Viscous epoxy grout : conbextra EP10 of Fosroc/ Sikadur®-52 of Sika/ MasterInject 1315 of BASF or equivalent of Pidilite & Krishna Conchem). Mixing of material : Mixing material components in required quantities as per manufacture's instruction. Grouting : Fill the grouting gun with low viscosity epoxy resin. Maintain desired pressure in the gun by air compressor: maintain the required pressure at exit. Grout the material through prefixed nozzles in structural elements till its refusal, seal the nozzles with epoxy putty after the refusal, monitor leakages through other nozzles while grouting and seal them as per the requirement, repeat the process for all the nozzles. complete the operation within pot life of the material. Cleaning the gun and accessories: Clean the gun and accessories (valves, pipes and other fixture) with thinner after the operation to avoid jamming of the gun.

Shah Pandya & Shot Crete (BID ID -3188425)

MODERN CONCEPT CONSTRUCTIONS (BID ID -3188746)

SSA TECHNO CONSTRUCTION PRIVATE LIMITED (BID ID -3188715)