8516 PERIODICAL MAINTENANCE SERVICING OF DG SET AND CONNECTED WORK AT OLD CHSC LOWER OT UPPER OT AND CONNECTED AREAS UNDER AGE E M II OF GE SOUTH PUNE

Amount

M & L for servicing of DG sets carryout inspection / checking of cylinder assembly, piston system, piping system, cylinder liners, radiator function and cleaning thoroughly with cleaning agents, repair any mechanical and electrical fault etc complete of following capacities DG sets, installed at different locations, complete all as directed by Engr-in-charge:- (i) 160 KVA DG Set, Make- Cummins / Kirloskar at Lower OT & Upper OT CHSC Note : - (a) The spare parts shall be measured and paid separately under respective items of BOQ as “supply only”. (b) The cost of labour & T & P required for servicing of DG Sets shall be deemed to be included in unit quoted rates of this item. The contractor is responsible to provide 24x7 call back service and repair facility through skilled, competent and well experienced technician. No DG Set will be left unserviceable more than 4 hrs. If DG set found unserviceable for more than 04 hrs from the time it was reported to the contractor during the term of this contract recovery @ Rs.1000.00 per such Non-functional DG Set per day will be imposed and will be recovered from the amount due to the contractor. Regarding this the decision of Accepting Officer shall be final and binding. (c) All dismantled old unserviceable items, except those listed in schedule of credit, retrieved from any DG set shall be deposited to MES store yard.

All as per item No. 1 above but 125 KVA DG Set, Make- Kirloskar / Greaves at Lower OT CHSC.

All as per item No. 1 above but 100 KVA DG set make Greaves at Lower OT CHSC

All as per item No. 1 above but 82.5 KVA DG Set, Make- Cummins at Lower OT CHSC

All as per item No. 1 above but 63 KVA DG set make- Kirloskar at Lower OT CHSC.

All as per item No. 1 above but 40 KVA DG set Make- Kirloskar at College of nursing & Skin ward.

S&F in replacement of V belt suitable for fan / water pump assembly of 160 KVA DG set including taking down of old unserviceable existing assembly, complete all as directed.

S&F in replacement of V belt suitable for fan / water pump assembly of 25-125 KVA DG set including taking down of old unserviceable existing assembly, complete all as directed.

S&F in replacement of neoprene rubber gaskets of suitable size including taking down of old unserviceable existing rubber gasket, complete all as directed.

S&F in replacement of oil sump gasket suitable for 160 KVA DG set including taking down of old unserviceable existing gasket, complete all as directed.

S&F in replacement of oil sump gasket suitable for 25.125 KVA DG set including taking down of old unserviceable existing gasket, complete all as directed.

S&F in replacement gasket for exhaust manifold suitable for 160 KVA DG set including taking down of old unserviceable existing manifold, complete all as directed.

S&F in replacement gasket for exhaust manifold suitable for 25-125 KVA DG set including taking down of old unserviceable existing manifold, complete all as directed.

S&F in replacement of Air hose set suitable for 160 KVA DG set including taking down of old unserviceable existing Air hose, complete all as directed.

S&F in replacement of water hose set suitable for 160 KVA DG set including taking down of old unserviceable existing water hose, complete all as directed.

S&F in replacement of water hose set suitable for 25-125 KVA DG set including taking down of old unserviceable existing water hose, complete all as directed.

S&F in replacement of hose clamp set suitable for 160 KVA DG set including taking down of old unserviceable existing hose clamp set, complete all as directed.

S&F in replacement of hose clamp set suitable for 25-125 KVA DG set including taking down of old unserviceable existing hose clamp set, complete all as directed.

S&F in replacement of water temp gauge suitable for 160 KVA DG set including taking down of old unserviceable existing water temp gauge, complete all as directed.

S&F in replacement of water temp gauge suitable for 25-125 KVA DG set including taking down of old unserviceable existing water temp gauge, complete all as directed.

S&F in replacement of Air filter elements suitable for 160 KVA DG set including taking down of old unserviceable existing Air filter elements, complete all as directed.

S&F in replacement of Air filter elements suitable for 25-125 KVA DG sets including taking down of old unserviceable existing Air filter elements, complete all as directed.

S&F oil filter suitable for 160 KVA DG set including taking down of old unserviceable existing oil filter, complete all as directed.

S&F oil filter suitable for 25-125 KVA DG sets including taking down of old unserviceable existing oil filter, complete all as directed.

S&F diesel filter suitable for 160 KVA DG set including taking down of old unserviceable existing diesel filter, complete all as directed.

S&F Diesel filter suitable for 25-125 KVA DG sets including taking down of old unserviceable existing Diesel filter, complete all as directed.

S&F in repair solenoid valve suitable for 160 KVA DG set including taking down of old unserviceable existing valve, complete all as directed.

S&F in repair solenoid valve suitable for 25-125 KVA DG set including taking down of old unserviceable existing valve, complete all as directed.

Supply only engine oil of grade SAE 15 W 40 in standard packings & sealed container including taking out of old unserviceable / burn oil in any container, complete all as directed by Engr-in-Charge.

Supply and toping up of distilled water in standard packing & sealed container complete all as directed by Engr-in-Charge.

Supply and toping up of coolant in standard packings & sealed container, complete all as directed by Engr-in-Charge.

Supply & fixing in repair asbestos rope of any size as required at site including taking down of old unserviceable rope, complete all as directed.

M&L for lifting, loading & un-loading and transportation of lead acid battery to work shop for its repair to lead acid battery of 12 volt of 90 / 130 / 180 AH with and incluidng filling up distilled water, replacement of worn out cells, replacement of unseviceble electrode / electrolyte and replacement of unserviceble terminal etc and return back & fixed it's original position etc. complete all as directed by Engr-in-charge.

Disconnecting all electrical connections from burnt out alternator of diesel engine set of any type any make, removing burnt out winding wires from alternator slots without any damages to slots by connected accessories and cleaning the alternator internally and externally and M&L for winding of alternator with same gauge copper wire and number of suitable runs used for winding with two coats of varnishing and reassembled the same winded alternator and greasing to all moveable parts, tightening of all electrical terminals, removing dust from armature / stator and applying varnishing including testing etc complete all as directed by Engr-in-charge for DG set of capacity 160 KVA DG set.

All as per item no. 34 above but alternator of 25-125 KVA DG set, complete all as directed by Engr-in-charge

Overhauling, repairing, calibartion of FIP set as per manufacturer's instruction and replacement of unserviceable component by providing new ones of existing size and make suitable for DG Set 160 KVA, complete all as directed by Engr-in-charge

Overhauling, repairing, calibartion of FIP set as per manufacturer's instruction and replacement of unserviceable component by providing new ones of existing size and make suitable for DG Set 25-125 KVA, complete all as directed by Engr-in-charge

M&L for disconnecting all incoming and outgoing rubber hose & drain outlet and checking of radiator assembly of 25 KVA - 160 KVA DG sets, fixed at various locations at site. Taking down the radiator assembly from DG sets and transporting the same to civil workshop for carrying out servicing like cleaning thoroughly the choke pipes, soldering & brazing the leakage pipe and after completion of repairing work the same shall be re-fixed its original position complete all as directed by Engineer-in-charge

M & L for draining out fuel from the fuel tank of 160 KVA DG sets and keeping it in a separate container and then cleaning of fuel tank internally & externally by removing all the accumulated sediments and making good any leakage of fuel from tanks by using welding / brazing and after that one coat of black synthetic enameled paint over a coat of red oxide to be applied of external surfaces of tanks & its fixtures and re-fixing the tank to it’s original position & re-filling the fuel back into the tank, complete all as directed by Engineer-in-charge

All as per item no. 39 above but tanks of DG Set of capacity 25 to 125 KVA, complete all as directed by Engineer-in-charge

M&L for repair of AMF panel of 160 KVA DG set by properly finding the faults, doing necessary wiring work and repairs & replacement of spares parts required for smooth functioning of panel, complete all as directed by Engineer-in-charge Note :- (i) Spares parts (if any) required for AMF panel will be measured and paid separately under respective items of BOQ. (ii). The cost of labour & T & P required for servicing of AMF panel shall be deemed to be included in unit quoted rates of this item. The contractor is responsible to provide 24x7 call back service and repair facility through skilled, competent and well experienced technician. No AMF panel will be left unserviceable more than 4 hrs. If AMF panel found unserviceable for more than 04 hrs from the time it was reported to the contractor during the period of this contract recovery @ Rs.1000.00 per such Non-functional DG Set per day will be imposed and will be recovered from the amount due to the contractor. Regarding this the decision of Accepting Officer shall be final and binding.

All as per item No 41.00 above but AMF panel of 25- 125 KVA DG sets, complete all as directed by Engineer-in-charge.

Supply only AMF controller suitable for 40 to 160 KVA DG sets, complete all as directed by Engineer-in-charge

Supply only electronic timers, complete all as directed by Engineer-in-charge

Supply only single phase preventer, complete all as directed by Engineer-in-charge

S&F in repairs AVR suitable for 25-160 KVA DG sets including taking down of old existing unserviceable AVR, complete all as directed.

S&F in repairs VMR multi function display unit with LCD for voltage, Current and frequency etc including taking down of old existing unserviceable display unit, complete all as directed.

S&F in repairs indicating lamp LED type including taking down existing one, complete all as directed.

S&F in repairs Push botton including taking down existing one, complete all as directed.

S&F in repairs toggle switch including taking down existing one, complete all as directed.

M&L for disconnecting all electrical cable connections from 12 Volts DC self starter for carrying out repairs with and including rewinding of self starter motor with super enameled copper wires of size matching to the existing one complete with varnishing, drying, providing insulating material etc complete and overhauling the system including replacement of unserviceable parts such as bendex, contacts etc complete and reassembling & re-fixing the self starter to its original position including connection of cables & testing for its smooth functioning complete all as directed by Engr-in-charge Note :- spare parts like carbon brush, bearing & bendex shall be measured and paid separately under respective items of BOQ as "Supply only".

All as per item no. 52 above but 24 Volts DC self starter, complete all as directed by Engr-in-charge

Supply only carbon brush self starter of any type, complete all as directed.

Supply only carbon brush holder self starter of any type, complete all as directed.

Supply only bearing of armature ( Make-SKF), complete all as directed.

Supply only bendex drive of self starter of any type, complete all as directed.

S&F in replacement self starter suitable for 12 Volt DC operation Make - Lucas including disconnecting and taking down the existing unserviceable self starter & depositing to MES store yard, complete all as directed.

S&F in replacement self starter suitable for 24 Volt DC operation Make - Lucas including disconnecting and taking down the existing unserviceable self starter & depositing to MES store yard, complete all as directed.

S&F Fuel level pipe of 10 mm dia including taking down existing one complete all as specified and directed.

S&F control wiring of 1.5 Sqmm size single core stranded FRLS PVC insulated copper conductor cables of suitable size properly tagged and secured for indicators/ Meters etc. including suitable size of copper lugs, PVC cable ducts, suitable size of galvanised or cadmium plated high tensile nuts, bolts & washers etc complete all as specified and directed.

S&F control wiring of 2.5 Sqmm size single core stranded FRLS PVC insulated copper conductor cables of suitable size properly tagged and secured for indicators/ Meters etc. including suitable size of copper lugs, PVC cable ducts, suitable size of galvanised or cadmium plated high tensile nuts, bolts & washers etc complete all as specified and directed.

S & F in replacement power contactors of AC3 400 Amps 3 Pole 415 volts including taking down of old unserviceable existing power contactors complete all as specified and directed. Make L&T/TC/Legrand/ABB/Havells

S & F in replacement power contactors of AC3 300 Amps 3 Pole 415 volts including taking down of old unserviceable existing power contactors complete all as specified and directed. Make L&T/TC/Legrand/ABB/Havells

S & F in replacement power contactors of AC3 225 Amps 3 Pole 415 volts including taking down of old unserviceable existing power contactors complete all as specified and directed. Make L&T/TC/Legrand/ABB/Havells

S & F in replacement power contactors of AC3 185 Amps 3 Pole 415 volts including taking down of old unserviceable existing power contactors complete all as specified and directed. Make L&T/TC/Legrand/ABB/Havells

S & F in replacement power contactors of AC3 100 Amps 3 Pole 415 volts including taking down of old unserviceable existing power contactors complete all as specified and directed. Make L&T/TC/Legrand/ABB/Havells

S & F in replacement power contactors of AC3 65 Amps 4 Pole 415 volts including taking down of old unserviceable existing power contactors complete all as specified and directed. Make L&T/TC/Legrand/ABB/Havells

S&F in replacement of MCCB, 3P, 630 amps, 50 KA breaking capacity with adjustable thermal and adjustable magnetic overload protection with Ics=100% of Icu complete all as specified and directed. Make Havells/C&S/Legrand/L&T/Indoasian

S&F in replacement of MCCB 4P 400 amps, 36 KA breaking capacity with adjustable thermal and adjustable magnetic overload protection with Ics=100% of Icu complete all as specified and directed. Make Havells/C&S/Legrand/L&T/Indoasian

S&F in replacement of MCCB 4P 250 amps, 25 KA breaking capacity with adjustable thermal and adjustable magnetic overload protection with Ics=100% of Icu complete all as specified and directed. Make Havells/C&S/Legrand/L&T/Indoasian

S&F in replacement of MCCB 4P 200 amps, 25 KA breaking capacity with adjustable thermal and adjustable magnetic overload protection with Ics=100% of Icu complete all as specified and directed. Make Havells/C&S/Legrand/L&T/Indoasian

S&F in replacement of MCCB 4P 100 amps, 16 KA breaking capacity with adjustable thermal and adjustable magnetic overload protection with Ics=100% of Icu complete all as specified and directed. Make Havells/C&S/Legrand/L&T/Indoasian

S&F in replacement of MCCB 4P 63 amps, 16 KA breaking capacity with adjustable thermal and adjustable magnetic overload protection with Ics=100% of Icu complete all as specified and directed. Make Havells/C&S/Legrand/L&T/Indoasian

S&F in replacement 630 amps current rating On load change over switch four pole with manual changeover open execution conforming, complete all as specified and directed. Make Havells/C&S/Legrand/L&T/Indoasian

S&F in replacement 400 amps current rating On load change over switch four pole with manual changeover open execution conforming, complete all as specified and directed. Make Havells/C&S/Legrand/L&T/Indoasian

S&F in replacement 200 amps current rating On load change over switch four pole with manual changeover open execution conforming, complete all as specified and directed. Make Havells/C&S/Legrand/L&T/Indoasian

S&F in replacement 160 amps current rating On load change over switch four pole with manual changeover open execution conforming, complete all as specified and directed. Make Havells/C&S/Legrand/L&T/Indoasian

M&L for painting of DG Set Canopy with two coats of synthetic enamel paint of existing shade after scrapping down the old existing treatment from surfaces of canopy with and including applying a coat of red oxide primer on the surfaces and making good in all respect complete all as specified as directed

M&L for painting of DG Set exhaust with two coats of synthetic enamel paint of existing shade after scrapping down the old existing treatment from surfaces of canopy with and including applying a coat of red oxide primer on the surfaces and making good in all respect complete all as specified as directed

Taking down the unserviceable turbo charger assembly after disconnecting the machanical connections from DG Set of 40 to 160 KVA capacity of any make & type opening and throughly checking to carrying out repairs to the turbo charger assembly and replacing the turbo charger repair kit and mirror spares as required including calibrating, servicing and assembling and fixing back the turbo charger assembly to its original position and testing it for ensure its smooth functioning complete all as specified and directed.

S&F in repair piston assembly (one piston with ring) suitable for 160 KVA DG set including taking down existing one, complete all as specified and directed.

M&L for earthing complete with galvanised steel earth plate electrode 600x600x6.3 mm thick buried directly in ground vertically to a depth not less than 2.25mtr deep below ground level with top edge of the earth plate not less than 1.5mtr deep below normal ground level, connected with & including galvanised iron strip 32 x 6 mm connected to main test point as directed as earthing lead by means of nuts, bolts and washers of galvanised iron protected by 15 mm dia (medium grade) including concrete pit in PCC (1:3:6) type C-1, RCC cover slab 55 cm x 55 cm x 5 cm with reinforcement of 8 mm dia bar 100 mm c/c bothways including one handle made of 12 mm dia MS bar embedded in pre cast slab and 20 mm bore galvanised iron pipe "medium grade" for watering with GI funnel and wire mess including charcoal and salt in alternate layers of 15 cm including necessary excavation and earth work in any type of soil complete all as specified and as directed and testing on completion. Note:- The cost of GI strip & GI Pipe up to 7.50m deemed to be included in quoted rate for each earthing.

M&L 32x6mm galvanised iron strip Earth continuity conductor or main earthing lead fixed to wall on batten or recess or chases or buried in ground or drawn in conduit/pipe or fixed to poles or any other indicated situation for loop earthing etc. as required at site all as specified and sirected by Engr-in -charge.

Supply, laying, testing and commissioning of 400 Sqmm, 3.5 core LT cable, 1100 volts grade, XLPE insulated and PVC sheathed, armoured with multi stranded aluminum conductor, heavy duty, conforming to IS - 1554 part-I, including cable glands, crimpimg type cable lugs in LT panel / MCCB in bldg etc to suit the cable laid in trenches / fixed to poles / drawn through pipes of sizes, complete all as specified and as directed

Supply, laying, testing and commissioning of 300 Sqmm, 3.5 core LT cable, 1100 volts grade, XLPE insulated and PVC sheathed, armoured with multi stranded aluminum conductor, heavy duty, conforming to IS - 1554 part-I, including cable glands, crimpimg type cable lugs in LT panel / MCCB in bldg etc to suit the cable laid in trenches / fixed to poles / drawn through pipes of sizes, complete all as specified and as directed

Supply, laying, testing and commissioning of 240 Sqmm, 3.5 core LT cable, 1100 volts grade, XLPE insulated and PVC sheathed, armoured with multi stranded aluminum conductor, heavy duty, conforming to IS - 1554 part-I, including cable glands, crimpimg type cable lugs in LT panel / MCCB in bldg etc to suit the cable laid in trenches / fixed to poles / drawn through pipes of sizes, complete all as specified and as directed

Supply, laying, testing and commissioning of 150 Sqmm, 3.5 core LT cable, 1100 volts grade, XLPE insulated and PVC sheathed, armoured with multi stranded aluminum conductor, heavy duty, conforming to IS - 1554 part-I, including cable glands, crimpimg type cable lugs in LT panel / MCCB in bldg etc to suit the cable laid in trenches / fixed to poles / drawn through pipes of sizes, complete all as specified and as directed

Supply, laying, testing and commissioning of 120 Sqmm, 3.5 core LT cable, 1100 volts grade, XLPE insulated and PVC sheathed, armoured with multi stranded aluminum conductor, heavy duty, conforming to IS - 1554 part-I, including cable glands, crimpimg type cable lugs in LT panel / MCCB in bldg etc to suit the cable laid in trenches / fixed to poles / drawn through pipes of sizes, complete all as specified and as directed

Supply, laying, testing and commissioning of 70 Sqmm, 3.5 core LT cable, 1100 volts grade, XLPE insulated and PVC sheathed, armoured with multi stranded aluminum conductor, heavy duty, conforming to IS - 1554 part-I, including cable glands, crimpimg type cable lugs in LT panel / MCCB in bldg etc to suit the cable laid in trenches / fixed to poles / drawn through pipes of sizes, complete all as specified and as directed

Supply and fix in repair exhaust fan, steel body AC single Phase, 230V of size 450mm sweep heavy duty with blades, frame & louvers complete all as specified and as directed by Engr-In-Charge.

Supply and fix in repair electronic meters temper proof LCD display with polycarbonate cover 230 V, 10- 60Amp, accuracy class-I 50Hz, conforming to IS 13779, IP-54, with parameters to show data, time, current reading, load, PF, voltage and KWH etc. complete all as specified and directed.

Material and Labour for bringing Cable testing van (Fault Finder) for detecting the location of fault in LT /HT UG cable of any size complete all as specified and as directed by Engr-In-Charge. Note:- Finding of 01 fault shall be measured as 01 Job.

S&F in replacement heat shrinkable Straight through jointing kit suitable for LT 1.1 KV XLPE cables 150 to 240 Sqmm 3.5 core including with all accessories required complete all as specified and as directed by Engr-in-Charge.

S&F in replacement heat shrinkable Straight through jointing kit suitable for LT 1.1 KV XLPE cables 95 to 120 Sqmm 3.5 core including with all accessories required complete all as specified and as directed by Engr-in-Charge.

S&F in replacement heat shrinkable Straight through jointing kit suitable for LT 1.1 KV XLPE cables 25 to 70 Sqmm 3.5 core including with all accessories required complete all as specified and as directed by Engr-in-Charge.

Excavation in trenches not exceeding 1.5M wide and not exceeding 1.5M in depth as in cable trench, not exceeding 10 sqm on plan and getting out in soft / loose soil, complete all as specified and as directed.

Excavation in trenches not exceeding 1.5M wide and not exceeding 1.5M in depth as in cable trench, not exceeding 10 sqm on plan and getting out in hard / dense soil, complete all as specified and as directed.

Excavation in trenches not exceeding 1.5M wide and not exceeding 1.5M in depth as in cable trench, not exceeding 10 sqm on plan and getting out in soft / disintegrated rocks, complete all as specified and as directed.

Returning filling in including spreading leveling watering and well ramming in layers n.exc 25 cm complete all as specified and directed.

Removing excavated surplus soil to a distance n exc 50 m and depositing where directed at a level n exc 1.5 mtr above starting point complete all as specified and directed.

M&L for laying reinforced concrete pipes, class NP2 of dia 100 mm, 2 nos. half round (for bottom and top) and before laying exacaved area shall be leveling complete all as specified and as directed.

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