COMPREHENSIVE REPAIR AND MAINT OF APFC PANELS AND STATIC PF PANELS AND REPAIR TO TRANSFORMER AND ALLIED WORKS UNDER AGE EM I IN GE C KIRKEE

Amount

Repairing/maintanance/servicing/modification of APFC panel board ranging from 100 - 150 KVAR. by modification to panel by adding and fixing of MS plates made from 2 mm thick MS sheet duly painted with super enameled paint over one coat of red oxide primer including necessary cutting,bending making holes welding and fixing etc for accomodating additional MCBs / capacitor and contactors suitable for 5 to 50 KVAr upto four Nos after checking/studying the capacity of panel,actual requirment as per load etc to maintain power factor upto0.999 (lag) and replacing the existing defective components with new components, re-wiring, cleaning, testing, reconnecting, re-installing and testing the APFC panel board complete all as specified and directed by Engr-in-Charge. NOTE :- (a) Supply of cable lugs and cable tags are deemed to be included in the quoted rates.(b) Small nutbolts srews etc required for completion of job is deemed to be included in quoted rates ( C) Flats MS shee angle iron and component shall be measured and paid under relevant item of this schedule.

All as per item No. 2 above but APFC panel board ranging from 50 - 90 KVAR. Note :- For item No 1 to 2 - (a) Plain MS sheet and spare parts shall be measured and paid under relevant item of this schedule.

Disconnecting of incoming and outgoing connection of APFC pannel ,removing of panel ,cable ,CTs shifting to new location within 12 KM responsibilty area of AGE E/M-I (C) and reconnecting / commissioning of panel of 50 to 150 KVAR cap complete all as specified and directed by Engr-in-Charge.

Supply and install, connect, testing of capacitor, 3 phase, Super Heavy Duty cylinderical box type as per existing , self standing units of modular construction with sheet metal enclosure, self healing property, including wire for use on 415V to 525V, 3 phase, 50 Hz, Capacity 5KVAR. , AC conformance to Standards IEC 60831-1 2/96, IS 13340 with MPP film heavy edge of capacitor including dismentling the unserviceable complete all as specified and directed. (Make - Schneider EasyCan Cat No.-MEHVCSDY050A44) or equivalent in L&T, Siemens as approved by GE Note: The contractor is liable to provide nearest capacity suitable for exisitng items, no extra cost will be paid for the same. The minimal accessories required to connect these items are deemed to be quoted in rates.

All as per item no 4 above but capacity 10 KVAR. (Make - Schneider EasyCan Cat No.-MEHVCSDY100A44) or equivalent in L&T, Siemensas approved by GE

All as per item no 4 above but capacity 15 KVAR. (Make - Schneider EasyCan Cat No.-MEHVCSDY150A44) or equivalent in L&T, Siemensas approved by GE

All as per item no 4 above but capacity 20 KVAR. (Make - Schneider EasyCan Cat No.-MEHVCSDY200A44) or equivalent in L&T, Siemens as approved by GE

All as per item no 4 above but capacity 25 KVAR. (Make - Schneider EasyCan Cat No.-MEHVCSDY250A44) or equivalent in L&T, Siemens as approved by GE

S&F in repairs TeSys special purpose contactor for capacitor duty contactor 3 phase with auxilary switch block 1NO+2NC, 440 volts suitable for 10 KVAR capacitor complete in various APFC panels all as specified and directed by Engr-in-Charge. Make - Schneider LC1D.K or equivalent in L&T, Siemens as approved by GE Note: The contractor is liable to provide nearest capacity suitable for exisitng items, no extra cost will be paid for the same. The minimal accessories required to connect these items are deemed to be quoted in rates.

All as per item no 9 above but suitable for 15 KVAR capacitor

All as per item no 9 above but suitable for 20 KVAR capacitor

All as per item no 9 above but suitable for 25 KVAR capacitor

S&F in repairs ON delay timer 12-120 sec complete in various APFC panels all as specified and directed by Engr-in-Charge. Make L&T Cat No ST80329OOOO or equivalent in Schneider as approved by GE

S&F in repairs Emergency stop button complete in various APFC panels all as specified and directed by Engr-in-Charge.

S&F in repairs1.1 KV tape insulated indoor current transformer of ratio 250/5 Amp and rated burden of 5 VA complete in various APFC panels all as specified and directed by Engr-in-Charge. Make AE or equivalent as approved by GE

S&F in repairs 1.5 Sqmm single core multistranded copper FRLSH wire for control circuit gray in colour complete in various APFC panels all as specified and directed by Engr-in-Charge. Make: Polycab/Havells/Finolex as approved by GE

S&F in repairs 6 sqmm single core multistranded FRLSH copper flexible cable for capacitor connections complete in various APFC panels all as specified and directed by Engr-in-Charge. Make: Polycab/Havells/Finolex as approved by GE

S&F in repairs 10 sqmm single core multistranded FRLSH copper flexible cable for capacitor connections complete in various APFC panels all as specified and directed by Engr-in-Charge. Make: Polycab/Havells/Finolex as approved by GE

S&F in repairs 6-32 A SP MCB, 10 kA 'C' series, 240 V AC, 50 Hz complete in various APFC panels make Schneider or equivalent all as specified and directed by Engr-in-Charge. Make - Schneider or equivalent in L&T, Havells as approved by GE

All as per item No 19 above but 6-32 Amps DP.

M&L for sheet metal work of thickness 2mm CRCA MS sheet for repair to electric panel, doors etc including insulation to bus bar with colour code (heat lamination). Note: The quoted rate includes making good as per the existing surface like 2 coat of paintings etc, the accessories like nut bolts etc required for operating the work, the welding works require for the job.

S&F MCCB TP, 25kA, 63 AMPS with thermal magnetic release, Ics = 100% Icu, Adjustable Over Load setting: 0.7 -1.0 x In, Adjustable short circuit for each phase from 5 - 10 x Ir including S&F of spreader Terminals, discnnecting and dismantling old unserviceable MCCB to the complete satisfaction of Engr-in-Charge. Make - Schneider, Cat No. LV426252 - 57 or equivalent in L&T, ABB as approved by GE

S&F MCCB TP, 25kA, 40 AMPS with thermal magnetic release, Ics = 100% Icu, Adjustable Over Load setting: 0.7 -1.0 x In, Adjustable short circuit for each phase from 5 - 10 x Ir including S&F of spreader Terminals, discnnecting and dismantling old unserviceable MCCB to the complete satisfaction of Engr-in-Charge. Make - Schneider, Cat No. LV426252 - 57 or equivalent as approved by GE

S&F MCCB TP, 25kA, 32 AMPS with thermal magnetic release, Ics = 100% Icu, Adjustable Over Load setting: 0.7 -1.0 x In, Adjustable short circuit for each phase from 5 - 10 x Ir including S&F of spreader Terminals, discnnecting and dismantling old unserviceable MCCB to the complete satisfaction of Engr-in-Charge. Make - Schneider, Cat No. LV426252 - 57 or equivalent in L&T, ABB as approved by GE

S&F MCCB TP, 25kA, 125 AMPS with thermal magnetic release, Ics = 100% Icu, Adjustable Over Load setting: 0.7 -1.0 x In, Adjustable short circuit for each phase from 5 - 10 x Ir including S&F of spreader Terminals, discnnecting and dismantling old unserviceable MCCB to the complete satisfaction of Engr-in-Charge. Make - Schneider, Cat No. LV516302 or equivalent in L&T, ABB as approved by GE

S&F MCCB TP, 36kA, 250 AMPS with thermal magnetic release, Ics = 100% Icu, Adjustable Over Load setting: 0.7 -1.0 x In, Adjustable short circuit for each phase from 5 - 10 x Ir including S&F of spreader Terminals, discnnecting and dismantling old unserviceable MCCB to the complete satisfaction of Engr-in-Charge. Make -Schneider Cat No. - LV525333 or equivalent in L&T, ABB as approved by GE

S&F MCCB TP, 36kA, 400 AMPS with thermal magnetic release, Ics = 100% Icu, Adjustable Over Load setting: 0.7 -1.0 x In, Adjustable short circuit for each phase from 5 - 10 x Ir including S&F of spreader Terminals, discnnecting and dismantling old unserviceable MCCB to the complete satisfaction of Engr-in-Charge. Make -Schneider Cat No. - LV540306 or equivalent in L&T, ABB as approved by GE

Labour only for maintaining the PF nearest to unity at all installations for the period of contract. The contractor is fully responsible for maintaining the PF greater than 0.95 to 1.00. If the PF fall below the range then penalty of Rs 1000/- will be recovered for every week. If the PF is falls below the 0.95 for the complete month as shown in HT Bills then the Panalty of Rs 10000/- will be recovered alongwith penalty claimed by Local State Electricity Dept. The PF should record on every alternate days all as directed by Engr-in-charge. Note:(i)The labour, stationary & necessary Ledger or record charge will be deemed to be included in the quoted rate. (ii) Each PF panel will be measured as each job. (iii) For recording the reading, one panel per month will be considered as each job.

Supply, laying, jointing, connecting & testing in trenches 95 Sqmm x 3.5 core XLPE cable PVC sheathed cable heavy duty 1100 volts grade, aluminum conductor in trenches / ducts /on wall surface as in repairs complete all as specified and directed.

M & L for filtration/dehydration transformer oil of transformer/OCB voltage grade 11/0.433 KV, capacity 40 KVA to 630 KVA indoor/outdoor type, pole mounted / plith mounted in site till achieve dielectric strength min 40 KV complete all as specified and directed. Note for item No 1 & 2 :- Required machinery for filtration of oil is included in the quoted rate

Supply & Filling /pouring of transformer oil of low viscosity having dielectric strength not less than 60 KV (dielectric strength test should be carried out at site before poring/filing in transformer/OCB in the presence of Engr-in-Charge on the site).

M&L for opening of top cover in site or at wksp by unscrewing all nuts, bolts & washers, draining out transformer oil upto required level and keeping in clean container for replacement of HT/LT bushings, for lifting of core assy, for cleanning/repair and refixing complete with new cork sheet gasket, existing/new nuts, bolts & washers for transformer/OCB indoor/outdoor type, refilling of oil complete all as specified and directed. (Note:- HT/LT bushings, Studs, Nuts, bolts & washers required new mesured here-in-after as separate item.) for transformer capacity 100 KVA to 630 KVA, 11/0.433 KV volts grade.

M&L for replacement of transformer HT porcelain bushing outdoor/indoor type in situ/wksp suitable for 11 KV grade complete with brass stud, rubber bush, washers, nuts, checknuts and cork sheet gasket for the rating of 100KVA to 200 KVA, 11/0.433 KV transformer/OCB complete all as specified and directed. Note:(a) Opening of top cover measured separately (b) Brass stud will be measured separately

M&L for replacement of transformer HT porcelain bushing outdoor/indoor type in situ/wksp suitable for 11 KV grade complete with brass stud, rubber bush, washers, nuts, checknuts and cork sheet gasket for the rating of 250-315 KVA, 11/0.433 KV transformer/OCB complete all as specified and directed. Note:(a) Opening of top cover measured separately (b) Brass stud will be measured separately

M&L for replacement of transformer HT porcelain bushing outdoor/indoor type in situ/wksp suitable for 11 KV grade complete with brass stud, rubber bush, washers, nuts, checknuts and cork sheet gasket for the rating of 400-630 KVA, 11/0.433 KV transformer/OCB complete all as specified and directed. Note:(a) Opening of top cover measured separately (b) Brass stud will be measured separately

M&L for replacement of LT porcelain bushing indoor/outdoor type transformer in situ/wksp suitable for 1100 volts grade complete with rubber bush, washers, nuts, checknuts and cork sheet gasket for the rating of 100-200 KVA, 11/0.433 KV transformer complete all as specified and directed. Note:(a) Opening of top cover measured separately. (b) Brass stud measured separately

M&L for replacement of LT porcelain bushing indoor/outdoor transformer type in situ/wksp suitable for 1100 volts grade complete with rubber bush, washers, nuts, checknuts and cork sheet gasket for the rating of 250-315 KVA, 11/0.433 KV transformer complete all as specified and directed. Note:(a) Opening of top cover measured separately. (b) Brass stud measured separately

M&L for replacement of transformer LT porcelain bushing indoor/outdoor type in situ/wksp suitable for 1100 volts grade complete with rubber bush, washers, nuts, checknuts and cork sheet gasket for the rating of 400-630 KVA, 11/0.433 KV transformer complete all as specified and directed. Note:(a) Opening of top cover measured separately. (b) Brass stud measured separately

M&L for replacement of brass stud suitable for LT 1100 volts grade with con & rubber washer, double Brass nuts & brass washer at both end of stud for Transformer cap 100-200 KVA complete all as specified and directed.

M&L for replacement of brass stud suitable for LT 1100 volts grade with con & rubber washer, double Brass nuts & brass washer at both end of stud for Transformer cap 250-315 KVA complete all as specified and directed.

M&L for replacement of brass stud suitable for LT 1100 volts grade with con & rubber washer, double Brass nuts & brass washer at both end of stud for Transformer cap 400-630 KVA complete all as specified and directed.

Taking out manually defective transformer of capacity 40 KVA to 630 KVA from its position upto road n. exc 30 mtr and transportation by vehicle to nearby workshop and re-installation at original position after repair or Shifting of transformer from present location to other/original location due to site requirement all as specified and directed. (Note: a) Rate deemed to included for necessary HT/LT cable/ACSR, earthing connection after installation and Rate is deemed to be inclusive of transportation, T&P and manpower required.

M & L for lifting up carefully transformer core after dismantling carefully terminal connections from core to HT/ LT bushings, tap changer assy, drainout all oil and keeping in clean container, dismantling all HT & LT coils from core for rewinding, and reassembling complete with HT/LT coils to core, required necessary numax paper insulation, insulating press board, precompressed board size of 6mm/3mm/1.5mm /1mm, varnishing, heating to achieve insulation level not less than 1000 mega ohms at both HT & LT side, core at transformer chamber, tap changer assy, terminal connection, top cover with new cork sheet gasket, required existing/new nuts, bolts & washers, filling transformer oil, testing after repair complete all as specified and directed for the 100-630 KVA, 11/0.415 KV transformer. (Note:- Opening of top cover, Rewinding of HT/LT coils, transformer oil, nuts, bolts & washers, HT/LT busings, required new mesured separately under appropriate item)

M&L for rewinding of HT coils suitable for 11000 volts grade with new DPC/super enamelled copper wire having Class-F insulation as per existing size and turns for capacity of transformer 100-630 KVA complete all as specified and directed.

M&L for rewinding of LT coils suitable for 1100 volts grade with new DPC /super enamelled copper strip having Class-F insulation as per existing size and turns for capacity of transformer 100-630 KVA complete all as specified and directed.

M & L for replacement of silica gel grains in the breather assembly of transformer complete all as specified and directed.

M & L for replacement of breather assembly made with polycarbonate base and clear acylic glass of size min 50mm dia, min 120 mm long for transformer upto 630 KVA transformer complete all as specified and directed.

M & L for replacement of transformer temperature gauge dial type having temprature range 0 to minimum 120 degree celcius complete all as specified and directed.

M&L for painting of transformer outer surface in site/wksp with one coat of synthetic enamel paint using sprayer for transformer capacity 100-630 KVA after preparation of old painted surfaces. (Note : (i) During process of painting, transformer will be under shut down for the period and the rate deemed to be included for running the sprayer machine with own arrangement by contractor. (ii) After completion of painting HT/LT outdoor bushing, cable termination joint, Oil inspection glass and name plates to be made clean using volatile cleanner) complete all as specified and directed.

M&L for Aluminium strip 50mmx10mm, 120mm long, drilling hole to both end according to stud dia, and fixing to LT terminal of Transformer for cable connection complete all as specified and directed.

Supply,laying, testing and commissionnig of UG HT cables, 11000 volts grade, 3 core 95 sqmm (Earthed), XLPE insulated and PVC sheathed, steel strip armoured, with multi stranded aluminum conductor, heavy duty conforming to IS - 7098 part-II 1985, cables laid in trenches/ducts/under plinth floors passing through pipes etc, fixed on wall complete all as specified and directed.

Supply,laying, testing and commissionnig of UG HT cables, 11000 volts grade, 3 core 150 sqmm (Earthed), XLPE insulated screened, PVC bedded and PVC shealhed, steel strip armoured, with multi stranded aluminum conductor, heavy duty conforming to IS - 7098 part-II 1985, cables laid in trenches/ducts/under plinth floors passing through pipes etc, fixed on wall complete all as specified and directed.

Supply,laying, testing and commissionnig of UG HT cables, 11000 volts grade, 3 core 185 sqmm (Earthed), XLPE insulated screened, PVC bedded and PVC shealhed, steel strip armoured, with multi stranded aluminum conductor, heavy duty conforming to IS - 7098 part-II 1985, cables laid in trenches/ducts/under plinth floors passing through pipes etc, fixed on wall complete all as specified and directed.

Supply,laying, testing and commissionnig of UG HT cables, 11000 volts grade, 3 core 240sqmm (Earthed), XLPE insulated screened, PVC bedded and PVC shealhed, steel strip armoured, with multi stranded aluminum conductor, heavy duty conforming to IS - 7098 part-II 1985, cables laid in trenches/ducts/under plinth floors passing through pipes etc, fixed on wall complete all as specified and directed.

Supply and fixing of cable jointing kit 11 KV (earthed) grade cable for Outdoor Termination (Heat shrink) type joint complete with jointing material and all accessories for 3 core XLPE armoured aluminium conductor cable of size 95 sqmm complete all as specified and directed.

Supply and fixing of cable jointing kit 11 KV (earthed) grade cable for Outdoor Termination (Heat shrink) type joint complete with jointing material and all accessories for 3 core XLPE armoured aluminium conductor cable of size 120 Sqmm to 185 Sqmm complete all as specified and directed.

Supply and fixing of cable jointing kit 11 KV (earthed) grade cable for Outdoor Termination (Heat shrink) type joint complete with jointing material and all accessories for 3 core XLPE armoured aluminium conductor cable of size 240 sqmm to 300 sqmm complete all as specified and directed.

Supply and fixing of cable jointing kit 11 KV (earthed) grade cable for indoor Termination (Heat shrink) type joint complete with jointing material and all accessories for 3 core XLPE armoured aluminium conductor cable of size 95 sqmm complete all as specified and directed.

Supply and fixing of cable jointing kit 11 KV (earthed) grade cable for indoor Termination (Heat shrink) type joint complete with jointing material and all accessories for 3 core XLPE armoured aluminium conductor cable of size 120 sqmm to 185 sqmm complete all as specified and directed.

Supply and fixing of cable jointing kit 11 KV (earthed) grade cable for indoor Termination (Heat shrink) type joint complete with jointing material and all 240 Sqmm to 300 sqmm complete all as specified and directed.

Supply and fixing of cable jointing kit 11 KV (earthed) grade cable for Straight through joint (Heat shrink) type joint complete with jointing material and all accessories for 3 core XLPE armoured aluminium conductor cable of size 95 sqmm complete all as specified and directed.

Supply and fixing of cable jointing kit 11 KV (earthed) grade cable for Straight through joint (Heat shrink) type joint complete with jointing material and all accessories for 3 core XLPE armoured aluminium conductor cable of size 120 sqmm to 185 sqmm complete all as specified and directed.

Supply and fixing of cable jointing kit 11 KV (earthed) grade cable for Straight through joint (Heat shrink) type joint complete with jointing material and all accessories for 3 core XLPE armoured aluminium conductor cable of size 240 sqmm to 400 sqmm complete all as specified and directed.

Disconnecting HT XLPE cable of any size from structure/pole/transformer for finding fault, M&L for defect rectification HT/LTcable laid in trenches or any location by locating fault with the help of electronic fault locating machine comprising of surge generator pulse, ECHO fault locator with high frequency distance calculator etc.The entire repair work to be completed within the 12 hours of instruction from Engr-in-Charge as specified. Note :- Complaint will be notified to contractor on mobile phone at any time between 0800 hrs to 2200 hrs and has to be rectified within 12 hours after notification, failing to which Rs 500/- per day per complaint will be recovered. Fault locating with electronic fault locator, excavation and earth work, disconnecting and reconnecting both end of cable, relaying of sand and protective cable covers are deemed to be included in the quoted rate.

Excavation in trenches n. exc 1.5 m wide and n. exc 1.5 mtr depth n exc 10 sqm on plan and getting out in soft/loose soil complete all as specified and as directed.

Returning filling in soft/loose soil including Spreading levelling, watering and well ramming in layers not exc. 25cm thick complete all as specified and directed.

Removing excavated material( soil) to a distance not exceeding 50mtr and depositing where directed at a level not exceeding 1.5mtr above the starting point complete all as specified and as directed.

Material and labour sand for cushioning to underground cables in trenches including spreading, levelling, hand punning and consolidating, complete all as specified and directed. Note :- Thickness after punning down shall be measured and paid.

Supplying and laying bricks cover for cable protection complete all as specified and directed.

M & L for Earthing complete with galvanised steel pipe electrode, 40mm bore, medium grade, 3 mtr long buried directly and vertically in ground with top edge at ground level after making bore hole of size not less than 300 mm dia and 3.0 Mtr long using suitable mechanical drilling rig (for drilling near the specified bldg), connected with galvanised steel strip earthing lead of 25x4mm dia all as shown in Plate No-2, connected to the earthing test point, concrete pit in PCC 1:3:6 type C-2with RCC precast pit cover slab 400mmx400mmx80mm with handle for lifting made out of 8mm dia MS rod, funnel, wiremesh, 15 mm dia light grade GI tubing for protection of GI wire 4mm dia, charcoal and salt in alternate 150mm thick layers around GI earth pipe, including necessary returning filling in & removal all as specified or indicated in SSR Part-I, including testing to achieve earth resistance value as per IS specification on completion complete all as specified and directed.

ONKAR ELECTRIC AND GENERAL STORE

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