SUPPLY AND ISTALLATION OF ANIMAL WASTE INCINERATOR AT SLAUGHTER HOUSE OF NAGAR NIGAM JAIPUR HERITAGE

Amount

Primary Chamber * Single Chmber Furnace of size 4270 mm X 1980 mm X 1820 mm. * Plate thickness- 5 to 8 mm. * Lining of insulation should be around 250mm-265mm Wall Cermaic Blanketk, High aluminia refractory brick IS-8-1994 line with insulation brick IS 2042-2006 * Operation temperature- 800o C to 1000o C. * Emergency stack should be mounted on the secondary chamber * Ash removal doors to be provided for ash collection after combustion. * Ingtion- Automatic. * Temperature Control- Automatic * Material loading- front gate- automatic Secondary Chamber * Operating temperature - 1050o C to 1250o C. * Material of construction- Mild steel with High aluminia refractory brick IS-8-1994 line with insulation brick IS 2042-2006. * Made from IS 2062 Grade Mild Steel Materials (Or better) Duty Lined with Insulation Bricks, Refractory Bricks, Hysil Boards. * Burner Mounting Arrangement with refractory Burner block. Furnace Door: Furnace Door Charging & Discharging Side Fabricated From 5mm To 6 Mm Thickness Door Opening & Closing Automatic. Ash Door: * Ash door (with casted cement lining) to remove Nonhazardous ash from the chamber. * Top Inlet bottom smoke discharge for longer gas residence time. * Furnace door charging & discharging side fabricated from 5mm to 6 mm thickness. * Door opening & closing automatic/manual. Refractory: {Complete set of refractory shaped bricks for construction electric cremation of I.S. 8 bricks (approx. 1007nos bricks,insulation 4000 nos. refractory slid for construction of flue duct , as required, refractory heat resistant fire clay , ceramic blanket hysil board, asbestos ropes etc. as required for outer side of the furnace shall be constructed by red bricks by sand and cement as mortars and construction of chimney from basement of roof level including painting I.e. bricks portion shall be painted by two coats of red oxide as primer and to coats of synthetic enamel. (a) Complete lining & assembling of entire cremation chamber according to standard size with proper arrangement of accommodation of heating elements, resting of dead body with sufficient opening for falling of ashes to the ash chamber & sufficient ventilation for fresh air spraying. (b) complete lining and assembling of Entire cremation chamber according to standard size with provision of drawing out aces from the rear side and sufficient Ventilation for Fresh air injection. complete lining and assembling of entire cremation chamber according to the standard size with provision of air inlet supplying by fresh air blower and arrangement of multi ventilation path for fresh air}.

Supply & fixing the thermocouple of heat sensing range 0ᵒ - 1200ᵒ C (Cr.-Al) sensor housed in S.S 304 casing of dimension 1200 mm long × 22 mm OD complete encased to and fitted terminal on other and for connection of compensating of 2 cores 0.5 aq. Mm CR- AL for heat sensing from thermocouple to temperature controller covered with asbestos embedded rope about 50 m length as per direction of EIC.

* Supply and delivery at site, installation, testing and commissioing. * Of fresh air injection system forced draft fan mild steel. * Type: Centrifugal. * Capacity:- 500 Cmh. * Pressure:- 220 Mmwg. * Motor Rating:- 2HP (Kirloskar/Crompton)

* Supply and fixing the heating element of cacacity 4.5 kw each to be working in supply voltage 240v,50 HZ made from 80/20 NI-CHROME wire of 8 mm SWG on coiled coil from welded S.S studs on grove of existing coil bricks & the studs housed into the ceramic coller tube wrapped with asbestos rope for light fitting including terminal connector of s.s make with 8 mm swag copper ( HDBC) with insulated porcelain bids as per direction of EIC. Quantity -18 Nos Materials-Al/ Nicrome wire. Form- Coil Formation

Supply and fixing of manifold with a provision of three outlet, complete set and flue damper set, door guider and slide rails set and stainless-steel duct for flue exhaust Path.

Supply and installation of body charging trolley with motorized mechanisam. The trolley shall be made of suitable M.S. chequered plate for platforms complete with roller etc.

Motorized Door assembly with Moter, Gear Box and wheels and pocket.

* Ducting size - 324 Mm Dia. * Plate Thickless - 4 to 5mm * The secondary chamber to scrubber ducting line should be lined with refractory lining

K type

* The ID fan to be provided with foundation bolts and frame for electric motor. * The air flow control damper should be provided to control air flow of the system. * Type: Centrifugal. * Capacity: 6000 Cmh. * Pressure: 350 Mmwg. * Motor Rating: 7.5 HP. * Qty: 1 Pcs

* No of Unit-1. * Type - Mud Pump. * Capacity- 1HP, flow-2 -3 LPS, Head- 10m. * Make- Kirloskar/Crompton

* No of Unit -1. * MOC - SS AISI- 304. * Design Basis - Inlet velocity -1 M/Sec, Retention Period- 2 Sec. * Type- Venturetype. * Size - 800mm x 2500mm, Plate thickness- 5mm to 6mm. * No. of baffle plate-1, Plate Thickness- 5mm. * Spray Coil size- 50mm dia pipe. * Water circut- Closed. * Efficiency - 93-95%. * Fume Discharge- 1500 Cu.M Per Hour. * Internal Chamber of scrubber & venturi tanks should be completely lined by rubber lining. {S.S AISI-304fabricated Venturi with packed wet Scrubber and accessories complete including piping as reqd. as per technical specification Material construction :-SS AISI 304 Top dia of scrubber :- 800mm Height of scrubber :- 2100mm Position of water spray from top system Water circuit :- closed Efficiency :-93-95 Nozzle Specially designed brass made nozzle. Concentration of particles 150 m/cu. Nominal meter in exhaust air. Velocity of exahaust air :- 1m/sec Fume discharge :- 1500 cu.m per hour Rating of re- circulation :- 2H.Ppump of Kirloskar/Crompton}.& Etp System.

Supply, delivery at site, installation, testing, and commissioning of mist eliminator with all accessories complete with SS 304 (as per EIC directions)

* 30 meters (100 feet) long (from ground level) self supported chimney to be provided with foundation bolts. * Partially conical, reest straight, M.S. segments from bottom to top. top dia- 324mm, bottom dia- 1200 mm. Metal thickness from Ground level to 10m - 16mm, 10m to 20m-8mm, 20m to 30m - 5mm. * 22 mm dia, half thread high tension nut/ bolts with one spring washer and one plain washer. * steel core wire rope 10mm, at distance of 60 feet and 80 feet (3 number each). * Foundation bolts/nuts 35mm dia* 1500 mm long. * Sampling port, Sampling platform. * Paint - Heatproof silver/black. * Ladder- Upto sampling port. {Drought fan 7.5 HP and other accessories suitable for rain protecting hood, SS AISI 304 fabricated ducting to connect existing furnance duct with pollution control arrangements, Recirculation water pump of 2.2HP along with necessary pipeline}

*Water Tank for Venturi and mist eliminator

Furnace control panel complete with all necessary switches, contractors, instruments, indicating lamp etc. the furnace control panel will be floor mounting, self-supporting indoor type, dust & vermin proof louver arrangement and fabrication from sheet metal work of 2.5 thick M.S. sheet. The top bottom and the rear door (where the instrument will be mounted) will be made from 3.15 mm thick M.S. sheet. The panel will be painted two coats of red oxide as primer and final by synthetic light grey shade as per IS: 631. INCOMER Main MCCB 3 pole 1 nos MCCB handle 1 nos MCCB spreder link 1 nos Digital vif meter 1 nos CT/200/5 AMP 3 nos IND light R.Y.B 3 nos MCB sp 6A 1 nos Spp 1 nos N.link 1 nos OUT GOING MCB :-16 A TP:- 1 nos MCB 10 A TP :3nos CONTACTOR:-12amp:-1nos Contactor :-9AMP:-3nos O/L REALY-6-10 amp:- 1nos O/L REALY-3-5 amp :- 3 nos Start & stop PB :- 10 nos On IND .Light & Trip ind Light :- 10 nos TB 2.5 mm :- 10 nos TB 10 mm :- 10 nos Contractor 70 amp mnx 70 :- 2 nos Auto man s/s 2 nos Temp meter :-2 nos {* A floor mounted 2 control panel sturdy M.S structure with sutiable box made from sheet materials, mounting plates, fitting and key, lgnition transformer, hooter, PVC channel, control fuse, over load relay, indicating lamp, temperature controller cum indicator for the furnance, temperature indicators, etc. Completely fitted and wired. PLC with color display should be provided. * Instruments like temperature sensors or equivalents Rtds, Multispan or equivalent controls, L&T or equivalent switch-gears, etc. to be provided}

Civil work relted to platform for fixing of furnace ,scrubber ,cyclone ,water tank ( beloe and above ground level ) foundationchimney as per given specification. Furnace room 50* 40 feet (as per given directions of engineer incharge)

* All the equipment & components should be coated with 2 coats of Epoxy Heat Resistance paint.

Maintenance charges of 1st year- in warranty including 1 electrician cum operator and 1 helper, from second year maintenance charges and operation charges for 1 electrician cum operator and 1 helper 3

PM PROJECTS AND SERVICES PRIVATE LIMITED (BID ID -2995602)