Fabrication And Erection Jobs of Gurdaspur CSM

Amount

Gurdaspur CSM

Repair of cane unloader grab arms

Replacement of sq. bar of cane unloader.

Fabrication & Erection of hydraulic Grab of unloader complete.

Repair, strenghening and alingment of bridge span of unloader no. 1

Dismantling, Fabrication and Erection of a) Mincer Hood

b) Cutter Hood

c) Chopper Hood

Replacement of cane cutting knives of cutters

Replacement of cane cutting knives of Mincer

Fabrication & Fitting of stationary knives structure with knives

Replacement of hammers of Mincer

Replacement of domite tips of Mincer

To build mill top rollers square end as per standard size

To build mill rollers crown pinion teeth as per standard template of teeth.

To build mill rollers coupling square section as per standard size

To build mill rollers journal as per standard size

To build mill under feeder rollers drive gear teeth as per standard template of teeth

Fabrication and erection of mill rollers crown pinion guard

Fabrication and erection of Donnelly chute of mills

Dismantling, Fabrication and erection of worn-out Juice tray at mill house from 10/12 mm plate

Dis. Feb. & erection of Mill house screw conveyor

Dis. Feb. & erection of mill house screw conveyor trough along with dismantling and fitting of conveyor and drive system.

Dismantling and erection of worn-out runners of cane carrier, RBC, Bagasse Elevator and inter carrier.

Dismantling, Fabrication and erection of worn-out side plates of cane carrier, RBC, Bagasse Elevator and inter carrier.

Dismantling, Fabrication and erection of worn-out trough of RBC, Bagasse Elevator & Rack carriers from a) MS plate 6/8 mm

b) SS plate 4/5 mm

Dismantling Fabrication and erection structure of cane carrier drive ,RBC chain drive, Rake carrier and elevator chain drive

Replacement of worn out bottom boot of intercarrier chain / secondary chain

Replacement of angle and channel of cane carrier / RBC / Rack carrier & Elevator .

Repair of secondary cane carrier chain and elevator chain rake

Fabrication of secondary cane carrier chain and elevator chain rake

Fabrication of RBC slates

Repair of RBC slates

Dis. And erection of bagassecillow blower

Fabrication of bagassecillow blower

Dismantling and Erection of boiler bagasse feeding CI furnace mouth piece of WIL make Boiler.

Dismantling and Erection of boiler bagasse feeding CI furnace chute

Replacement of furnace door frame of WIL make Boiler & Texmaco make boiler

Replacement of furnace door of WIL make Boiler & Texmaco make boiler

Repair and fitting of furnace door frame of WIL make boiler & Texmaco make boiler

Repair and fitting of furnace door of WIL make boiler & Texmaco make boiler

Replacement of furnace chamber door frame of WIL make Boiler & Texmaco make boiler

Replacement of furnace chamber door of WIL make Boiler & Texmaco make boiler

Repair and fitting of furnace chamber door of WIL make boiler& Texmaco make boiler

Repair and fitting of furnace chamber door frame of WIL make boiler& Texmaco make boiler

Dismatling of Boiler Dampers

Fabrication of Boiler Dampers

Erection of Boiler Dampers

Repair of Boiler Dampers

Repair of ID fan of WIL and Texmaco make boiler

Repair of FD fan of WIL and Texmaco make boiler

Dismantling, Fabrication and Erection of boiler bagasse feeding MS chute between boiler furnance and RBC chain

Patch work

Dis, feb, & errection of boiler flue gas ducting between FD fan, ID fan& chimney.

Dismantling, Fabrication & Erection of bend of boiler flue gas ducting between ID FAN and chimney from 6/8mm thick plate.

Dismantling, Fabrication & Erection of Side plate & Top plates(4mm) of boilers.

Dismantling, Fabrication & Erection Economiser top & side plates

Dismantling, Fabrication & Erection Air heater top & side plates

Dismantling and fitting of GI/ACC sheet. a) Dismantling

b) Fitting

Dismantling of machinery structure.

Fabrication and Erection of machinery structure.

Dismantling & erection of FD Fan Casing

Fabrication of FD Fan Casing

Repair of FD Fan Casing

Dismantling & erection of ID Fan Casing

Fabrication of ID Fan Casing

Repair of ID Fan Casing

Dismantling, Fabrication & Erection (a) pump and motor bed

b) Motor and radicon

c) Cutter motor bed

Dismantling fabrication and erection of wet scrubber cone

Dismantling fabrication and erection of wet scrubber side plates

Dismantling fabrication and erection of clarifier cone of Boiler

Dismantling fabrication and erection of man hole

Dismantling fabrication and erection of man hole blind

Dismantling of Sieve plate of boiler no. 3 wet scrubber

Fabrication of Sieve plate of boiler no. 3 wet scrubber

Drilling of Sieve plate of boiler no. 3 wet scrubber

erection of Sieve plate of boiler no. 3 wet scrubber

Dismantling , fabrication and erection of boiler no. 3 chimney (top portion up to 18- 20 mtr )

Repair and strenthing of the boiler no. 1 & 2 chimney

Dismantling of boiler no. 3 air heater tubes

Fabrication and erection of boiler no. 3 air heater tubes

Erection of boiler no. 3 air heater tubes

Dismantling Air heater tube plate (Top and bottom)

Fabrication Air heater tube plate (Top and bottom)

Drilling Air heater tube plate (Top and bottom)

Erection Air heater tube plate (Top and bottom)

Dismantling Air heater centre tube plate

Fabrication Air heater centre tube plate

Drilling Air heater centre tube plate

Erection Air heater centre tube plate

Fabrications mill roller bearing cover

Dismantling of Structure

Fabrication of Structure

Erection of Structure

Dismantling of platform plates

Fabrication of platform plates

Erection of platform plates

Dismantling of Railing

Fabrication & erection of railing

POWER HOUSE Fabrication & erection of cable tray

Replacement of Thimble (Any Size)

Checking of cable connections, cleaning of thimbles and reconnection

Replacement of switches/MCCB 630 AMP/400AMP/250 AMP

Replacement/erection of changeover switch 630AMP/400AMP/250 AMP

Overhauling of Spare Electrical motors a) 0-50 HP

b) Above 50 Hp

c) Three speed motors

d) 150 HP motor - 01 no.

e) unloader motor 15 HP - 02 nos.

f) Four speed motor - 04 nos.

Laying & connection of power & control cables from main panels to remote box and motor - 03 no. jobs

Dismantling of existing three speed electrical panel

Erection of New four speed panel

a. Extension juice tray of mill no. 1

b. Extension juice tray of mill no. 2

Fabrication and erection of MS stairs with railing

Mill pinion guard (bottom )

Open gear guard (bottom) of all chain

Fabrication of motor protection cover

Fabrication of shed (any size) with structure

Repair of DSM screen

Dismantling and erection of DSM Screen

Civil foundation repair along with alignment of transmission gear bed of mill no. 4

Repair of FMG oil tank leakage

Dismantling of M.S. Round/Square Tanks

Fabrication of M.S. Round Square Tanks

Erection of M S Round /square Tanks

Dismantling of M.S./G.I./ C.I./ SS / RMP pipe from 1” to 12” dia

Erect ion of MS/GI/CI/SS/ RMP pipe 1” to 12” dia

Fabrication of M S / SS pipe line above 12” dia from M.S. / SS plate

Dismantling of M.S. / SS/C.I. pipe line above 12” dia

Erection of M.S./ C.I pipe line above 12” dia

a) Dismantling of Nipple 1” to 12” dia up to 24” length

b) Fabrication of Nipple 1” to 12” Ø & up to 24” length

c) Erection of Nipple 1” to 12”dia & up to 24” length

a) Dismantling of Nipple above 12” dia up to 1 mtr. length

b) Fabrication of Nipple above 12” dia up to 1 mtr. length

c) Erection of Nipple above 12” dia up to 1 mtr. length

a) Dismantling of bend 1” to 12” dia

b) Fabrication of Bend 1” to 12” dia

c) Erection of bend 1” to 12” dia

Dismantling ,fabrication & erection of Bend above 12” below 36” dia

Dismantling of Reducer/Tee 1” to 12” dia & up to 24” length

a) Dismantling of Blind 1” to 12” dia

b) Fabrication of blind 1” to 12” dia

c) Erection of blind 1” to 12” dia

a) Dismantling of above12” dia

b) Fabrication of blind above 12”dia

c) Erection of blind above 12” dia

a) Dismantling of valve 1” to 12” dia

b) Erection of valves 1” to 12” dia

c) Dismantling of valve above 12” dia

d) Erection of valves above 12” dia

a)Dismantling of flange 1” to 12” dia

b) Fabrication of flange 1” to 12” dia

c) erection of flange above 12” dia

Dismantling, Fabrication & fitting of Jet Box in M.S. Material

Dismantling, Fabrication, fitting of Jet Box in S S Material

Dismantling, Fabrication & fitting of Nipples 8” to 10” dia for Jet Box of Condenser

a) Fabrication of Vapour pipe bend 36” to 40” dia

b) Dismantling & erection of vapour pipe bend 36” to 40” dia

Dismantling and erection of existing syrup/ molasses/ magma pipe lines for their internal/external cleaning.

a) Dismantling of Vapour pipe 900 mm/ 1000 mm dia

b) Fabrication of vapour pipe 900/1000 mm dia

c) Erection of Vapour pipe 900/1000 mm dia

Dismantling, Fabrication & erection of Save all from 10 mm to 12mm plate a) Pan

b) Quad & Vapour cell

Dismantling, fabrication & erection of save all from 8mm to 10mm MS plate excluding outer shell

Replacement of J-pipe in vapour cell/ quad body/ pan

Dismantling, Fabrication & erection of Umbrella a) Pan

b) Quad & Vapour cell

Dismantling, fabrication & erection of bottom and top cone a) Pan

b) Quad & Vapour cell

c) Juice sulphiter / syrup sulphiter and cone of any other units above 12” dia

Dismantling of inter connecting square box for juice heater Double beat valve and Fabrication, Erection with pipe(modify)

a) Replacement of cooling jacket for the sulphur burning chamber.

b) Replacement of sulphur furnace cooling scrubber complete with internal 8” cooling jacket, 6” gas pipe and 4” cooling pipe

c) dismantling, fabrication & erection of cooler made from 8” dia pipe for sulphur furnace

Dismantling, Fabrication & erection of Sulphur burning chamber of Sulphur Furnace

Dismantling, fabrication & erection of Sulphur melt Tank

Dismantling, fabrication & erection of coil for Sulphur melter

1. Lime hopper: Fabrication & Erection along with connecting valves &pipes with its drive system etc.

2. Lifting of Lime Slacker along with connecting parts up to 2 ft. Height suitable for fitting Lime Hopper.

Dismantling, Fabrication & erection of condenser of vacuum filter

Dismantling, Fabrication & erection of Vacuum filter a) Mud Trough

b) Abgitator

Replacement of vacuum filter drum complete including connected accessories a) Dismantling of existing RVF Drum and to be shifted at scrap yard.

b) New RVF drum to be erected at position including connected accessories etc.

1) Dismantling, Fabrication & erection of Mud Scroll / screw conveyor

2) Dismantling, Fabrication & erection of Mud Mixture

Dismantling, Fabrication & erection of Bagacillo cyclone

Dismantling of Angle valves /Straight valve a) Size 450 mm to 700 mm

Size 700 mm to 1000 mm

Erection of Angle valves /Straight valve a) Size 450 mm to 700 mm

Size 700 mm to 1000 mm

Patch work at Boiling House and C/F House etc.

Fabrication & erection of Mud Boots for Dorr

a. Replacement of clarifier center tube

b. Replacement of MS Scrapper arms of clarifier center tubes.

c. Replacement of clarifier juice distribution plates

a) Replacement of Clarifier Bottom plate(compartment)

b) Dismantling, Fabrication & erection of Clarifier

Coils in Dorr/Melter/Centrifugal machines/Steam coils etc: a) Dismantling

b) Fabrication

c) Erection

Dismantling, Fabrication and erection of semi Kestner bottom nipple 24” dia

Replacement of Quad / Vapour Cell down take

Replacement of Pan down take

Patch work of worn our portion of pan / evaporator body shell

Patch work of Save all of pan / evaporator bodies

Patch work of Umbrella of pan/ evaporator bodies

a) Strengthing of shell with coil type channel with cross by pipe/ channel at two places of pan

b) Strengthing of Umbrella of pan / evaporator bodies

Dismantling, Fabrication & Erection of body shell a) Juice Sulphitor

b) Evaporator bodies

c) Pans

Dismantling, Fabrication & Erection of Bottom/Top Taper portion of a) Pans

b) Evaporator bodies

Dismantling of SS tubes of a) Pans

b) Evaporator bodies

c) Juice heater

Fitting of SS Tubes and to be tested at 80 PSI Hyd. Pressure a) Pans

b) Evaporator bodies

c) Juice heater

a) Dismantling of S.S tube of semi kestner

b) Fitting of S.S Tubes of semi kestner and to be tested 80 PSI Hyd. Pressure

Dismantling, fabrication and erection of shaft with arms of Dry seed crystallizer / vacuum crystallizer.

Dismantling, fabrication and erection of agitator arms of juice sulphitor/dry seed crystallizer / vacuum crystallizer.

Replacement of ribbon type stirrer of air cooled crystallizer.

Crystallizer central shaft with Ribbon: a) Dismantling

b) Fabrication

c) Erection

Dismantling, fabrication and erection of condensate bottle big size(from 1.5mtr to 2.0mtr)

Dismantling, fabrication and erection of condensate bottle big size(from 1.0mtr to 1.5mtr)

Dismantling, fabrication and erection of segment of pan shell

Dismantling, Fabrication and erection of complete pan shell including sight glass, Man hole, provision of key sample, vacuum gauge, ammonia pipes ,glass washing pipe, cold water line connections and other accessories connected to body shell, Umbrella including welding of M.S. angles for supports etc., top taper cone including connections of washing steam pipes etc., save all including J-pipes etc, vapour pipe outlet nipple of save all, Feed pipe connections etc.

Vacuum crystallizer / Dry seed crystallizer (i) Dismantling, fabrication & erection of complete shell ( including side plates ) along with dismantling, erection & alignment of complete drive system

Dismantling, fabrication & erection of complete shell ( excluding vertical side plates )

Worm and worm wheel, Gland housing of Crystallizers: a)Dismantling and erection of existing worm and worm wheel, gear box, motor and alignment work of worm and worm wheel, gear box and motor for satisfactory trial.

b) Dismantling and erection of gland housing of crystallizer shaft.

S.S Bend/TEE/reducer/Nipple/cross a) Dismantling

b) Fabrication

c) Erection

Dismantling, Fabrication & erection of Manhole with neck flange cover 16” to 24” dia

Cutting & strengthening of old material

Dismantling, Fabrication & erection of worn out feeding Header of pans

Dismantling, fabrication & erection of central tube with cooling coil (shaft) for water cooled crystallizer-40 tons

a) Dismantling, Fabrication & erection of cooling pipe coil in the crystallizer made from 4” dia pipe

b) Patch work of crystallizer cooling shaft

Coils Fabrication of coil

Dismantling & erection of coils

Dismantling of existing condenser including their venture, tail pipe, bend etc. and thereafter installation of efficient single entry new condensers including fabrication / erection of venture, tail pipe & bends etc. Fabrication and erection of base frame and other associated fabrication & erection jobs.

Dismantling, Fabrication & erection of M.S. Gutters.

Replacement of C.I. Cone (venture)of Multijet condenser

Dismantling C/F Machine including water, steam connection and discharge chute

Dismantling and erection of sugar grader of side plate including modification of structure.

Hoppers a) Dismantling, fabrication & erection of Deck piece & alignments of Hopper

a) Dismantling, fabrication & erection of Hopper piece from Deck piece to end of Hopper

b) Dismantling, Fabrication & erection of Hopper piece from Deck piece to start of Hopper including Multi trays.

Dismantling, Fabrication & erection of Hopper complete with deck piece and multi tray for hot/cold air blower.

Magma Mixer a) Dismantling of magma mixer including shaft / arms / drive etc.

b) Fabrication of magma mixer including shaft / arms / drive etc.

c) Erection of magma mixer including shaft / arms / drive etc.

Dismantling’ fabrication & erection of molasses gutter for centrifugal machines

Dismantling and erection of existing syrup/ molasses/ magma pipe lines for their internal/external cleaning.

Fabrication of bucket for Sugar Elevator / Dry Seed Elevator

For spray Pond a) Fabrication of SS pipe line up to 12” dia from 4 mm thick Ss plate

a) Fabrication of SS cluster for fitting 2” sized pipes with nozzles ( as fitted in existing clusters) .

Threading in 2” dia SS pipe line for fitting nozzles

Formation of purlin and structure at the height of 20 mtrs approx. With angle size 75x75x6mm and channel size 100x50x5 mm and 200x76x7.5 mm for the fitting of Rooftop sheets

Part-B Cutting and welding of Boiler tubes for cleaning

Cutting and welding of header caps for cleaning of boiler tubes

Seamless pipe ½’’to 8’’OD & above(various lengths) a) Dismantling

b) Fabrication

c) Erection

Seamless pipe nipple up to 8’’OD & above a) Dismantling

b) Fabrication

c) Erection

Seamless pipe bends up to 8’’OD & above a) Dismantling

b) Fabrication

c) Erection

Dismantling, and erection of air heater tubes 63.5 mm OD x 8 feet length

Dismantling, and erection of air heater tubes 63.5 mm OD x 16 feet length

Cutting,welding and fitting of air heater old tubes

Dismantling ,fabrication and erection of Air heater centre tube plate

Dismantling ,fabrication, drilling and erection of Air heater TOP and Bottom tube plate

IBR valve up to 36’’OD a) Dismantling

b) Erection

IBR flange a) Dismantling

b) Fabrication

c) Erection

IBR Tee a) Dismantling

b) Fabrication

c) Erection

Reducer a) Dismantling

b) Fabrication

c) Erection

Boiler drum partition plates a) Dismantling

b) Fabrication

c) Erection

d) repair

Boiler drum water seprator a) Dismantling

b) Fabrication

c) Erection

d) repair

Boiler wet scrubber seive plate as per drawing a) Dismantling

b) Fabrication

c) Drilliing

d) Erection

IBR welding joint

MOHAMAD MUSTKEEM

Rakesh Kumar and Company