Repair and Renovation

Amount

Construction of pre-fabricated Bathroom for Field Staff at Agrostolgy Range Reasi:- TECHNICAL SPECIFICATIONS FOR PRE-FAB STRUCTURE MADE UP OF STEEL AND PUF PANELLS IN WALLS WITH Bathroom 6ftx5ft with complete electyric and sanitary fittings.. Pre-Fabricated shelter made up of steel structure and PUF panels in wall and technical specifications given below. The main and partition walls will be made up of 60mm thick PUF insulated panels. The false ceiling will be provided with PUF insulated panels as specified below. Roof covering will be provided with 0.63 mm thick colour coated profile sheets. a) Foundation of the Prefabricated Structure as per the direction givenby the Incharge Engineer at site c) Columns. The main columns will be made out of R H Steel section of size 122x61x3.60 mm conforming to IS 4923:1997 MS base plate of size 250x250x8mm and top plate of size 200x150x8mm will be welded to the columns. Verandah columns will be made out of RH steel section 96x48x4mm thick with MS base plate of size 200 mm x200mmx8mm and top plate of size 200x150x8mm. all top and base plates will be pre-drilled with 4 Nos. 18mm dia holes. Base plates will be provided with 4 Nos 16mm dia 450 mm long holding down bolts each, while top plates will be provided with 4 Nos 16 mm dia normal bolts. d) Truss. The principal rafter and the bottom chord will be fabricated out of RH steel sections of size 96x48x4mm with 1:2 slope. All other strut members will be fabricated out of RH Steel sections of size 66x33x2.90mm. e) Purlins. The purlins will be fabricated out of RH steel sections of size 96x48x4 mm with 6mm thick cleats welded at both the ends. f) The roof will be provided with 0.50mm thick colour coated steel profile sheets. Sheet covering will be fixed with using hot dip zinc coated self drilling hexagonal washer head fasteners. Ridge shall be covered by 0.63mm thick colour coated steel sheet. The sheets shall be laid with minimum end and side lap of 150mm. g) Sunshades. Suitable sunshades made out of colour coated sheet reinforced with angle iron frame will be provided to all external windows and doors. The minimum projection for the sunshades will be 450 mm and 300mm wider than the width of the opening. Wall Panels. a) The main and partition walls will be made up of 60 mm thick wall Panels of make Llod panel system /Modern Panels/Jindal Mectecnol/PSL Engineering. The Panels will be made of 0.63mm thick hot dipped galvanized steel sheets on both sides with 60mm thick layer of rigid CFC free close cell polyurethane foam (Density 40 Kg+2 Kg/Cum) insulation. The wall panels will be provided with tongue and groove joint and will be with cam lock systems for interlocking. All materials required for the manufacture of shelter will be new and shall comply with relevant Bureau of Indian Standard Specification. Base channel of size 30x65x1.25mm thick will be provided for walls. b) The PUF insulation material in the panel will have fire retarding and self extinguishing properties as per any international standard B2 DIN 4102 Part-I/BS-4735 Self Ext. c) GI Metal Skin PUF Panels. (i )Thickness of skin-0.63mm thick hot dipped galvanized steel sheets on inner and outer side with 50-micron thick PVC guard film on the finished surface only for protection against scratches during handling and transportation. Base metal of GI Skin CRCA as per IS-513, Galvanized as per 120, SI-277. (ii)The panels will be insulated with PUF Foam (Density 40 Kg + 2 Kg/cum). (iii) These panels are to be manufactured using high pressure dispensing machine of required capacity to inject specified amount of PUF chemical into the cavity of full panel in one shot not exceeding 25 sec duration. This is to ensure that the liquid PUF mixture is sprayed into the cavity before the foaming reaction starts so that the insulation core of the panel is formed in one piece and provides desired structural and physical properties. The bulk density of insulation should be 40 Kg/Cum and the impending machinery should be equipped with a PLC controlled panel for monitoring and controlling the injection rate to assure specified uniform density requirements. (d) The pre coated GI sheet should have minimum coating of 4-5 micron epoxy primer and 25 micron polyester top coat on the finished surface and 7-8 micron primer alkyd backer on backside, which is bounded to the polyurethane foam. The pre coated GI sheet should conform to IS-14246-1995 with manufacturer test certificates conforming above specification. (e) The PUF insulated core of these composite panels will have the following properties:- (i) Density=40+ 2 Kg per cum. (ii) Compressive Strength at 10% deformation =2.10 Kg/Cm2. (iii) Tensile Strength =3.7 Kg/Cm2 (iv) Bending Strength =4.0 Kg/Cm2 (v) Adhesion Strength = 2.90 Kg/Cm2 (vi) Dimensional Stability (48 hours) (aa) 25 C =0.10% (ab) +38 C & 90% RH =0.10% (ac) + 100C =0.40% (vii) Close cell content=90-95% (viii) Temperature Range =(-180 C to+110 C) (ix) Thermal conductivity at 10 C=(0.0180 K-Cal/M-HR Degree C) (Design value o.020 k-cal/m-hr C or 0.023 W/m-K) (x) Fire Resistant =(Horizontal Extent of burn BS 4735)<125mm) (xi) Self Extinguishing ASTMD 1692 =Passes (Fire retarded foam chemical) Not easily ignitable as per BS:476 Pt 5 Class-I as per BS:476 pt (xii) Water Absorption=0.20% volume at 100% RH (xiii) Water Vapour Permeability =0.08-0.12 gms/hr/m2 (f) The ISO-cyanide and polyol liquid components used for in situ process of polyurethane foam for panels should be accompanied with correlating manufacture test certificate indicating batch nos, date of manufacture and expiry dates. (g) All panels will be moulded in place using the above in-situ process after placing them in a hydraulic press with heated aluminum pattern and corner moulding so as to attain the desire finish, bonding and structural properties. All panels will be manufactured in single piece as per approved panel layout drawings using the above materials and manufacturing process. (h) The consignee can carry out inspection of any panel from the lot at manufacturer premises to ensure that above chemical and physical properties. (i) The colour of panels shall be appliance white colour on both internal and external face. False Ceiling. The false ceiling of Rooms, Toilets and Verandah will be made up of 40 mm thick PUF insulated Panels of Make Lloyd Panel system/Modern Panels/Jindal Mectechno/PSL Engineering or equivalent. The Panels will be made of 0.63 mm thick hot dipped galvanized steel sheets on both side with 40mm thick layer of rigid CFC free close cell polyurethane foam (Density 40 Kg+ 2 Kg/Cum) insulation. The false ceiling panels will be provided with tongue and groove or lip locking joint for interlocking. False ceiling will be supported with the help of inverted CRCA Tee Section 50x50x5 mm thick and L-Section of 50x50x5 mm thick fixed appropriately to the Truss. Openings. (a) Windows. Aluminum profile sliding windows with all fitments will be provided as indicated in the respective drawings. Window size will be 1175x1175mm. The window frame and window shutter will be manufactured using suitable Aluminum sections. The window shutter will be of three leaves of which two shall be provided with glazing of 6mm clear grade LTED 6/2RS 1.3 Polycarbonate sheet make GE structured product and one leaf will be provided with fixed fly proofing using stainless steel mesh of 1.5mm aperture. (b) Doors. Doors will be provided in each shelter as shown in the respective drawing. Door frames and shutters will be made up of suitable Aluminium profile sections. Main shutter will be provided with flush both sides teak ply inserts of appropriate thickness and Fly proof shutter provided on outside of the door using stainless steel mesh of average 1.50mm aperture. The main door shall be provided with built in locking system of make Godrej/Harrison. Two Nos Aluminum tower bolts of 200mm size from inside and one sliding bolt 300mm long and one bow handle 150mm size to be provided on both in and out side of each shutter. Fly proof shutters will be provided with hydraulic door closers. Internal doors will not be provided with fly proof shutters. ©Ventilators. Ventilator of size 450x300mm and of suitable aluminium profile section will be provided in each shelter as shown in the respective drawing. Ventilator will have full stainless steel fly proof mesh of 1.50mm aperture and will have top hinged glazed polycarbonate sheet shutter on inside. Workmanship: (a) Connection. Welded connection will be provided unless otherwise specified in the drawings. The welded connections will be conformed to IS 806-1968 (b) Fabrication. The general provisions in section 11 of IS 800 of 1984 will apply to all types of steel being used for fabrication. (c) All steel members will be provided with 2 coats of red oxide zinc chromate primer before supply. The complete cement concrete flooring in 1:2:4(M-15), electrification,Painting work wherever required and internal sanitary works as required and approved by Engineer Incharge shall be provided. (d) Various Fasteners and Fittings:- Fasteners and fittings of mild steel shall be supplied unless otherwise specified in and shall be fixed where required. Fastening means will be provided for the items to be fitted at the time of erection. 10% spare nuts, bolts and washers will be provided per shelter. The fasteners supplied shall conform to relevant BIS specification. Finishes.All steel work will be given two coats of red oxide zinc chromate primer and all exposed timber parts will be given two coats of wood primer by the manufacturer in the factory. Eight Liters of red oxide zinc chromate primer and twenty liters white colour paint with appropriate colour stainer per shelter will be provided in sealed containers for retouching and painting after erection. All paint material will be of Jenson & Nicholson/Berger/Asian make.

Providing and laying Ceramic glazed floor tiles 300x300 mm (thickness to be specified by the manufacturers) of 1st quality conforming to IS: 15622 of approved make, laid on 20 mm thick bed of cement mortar 1: 4 ( 1 cement : 4 coarse sand) including pointing the joints with white cement and matching pigment etc., complete. In colour such as White, Ivory, Grey, Fume Red Brown

Repair/Renovation of Range Office Reasi,Agrostology Wing:- Removing dry or oil bound distemper, water proofing cement paint and the like by scrapping and sand papering and preparing the surface smooth including necessary repairs to scratches etc. complete.

Providing and applying white cement based putty of specified thickness, of approved brand and manufacturer, over the plastered wall surface to prepare the surface even and smooth complete

Distempering with dry distemper of approved brand and manufacture (one or more coats) and of required shade on old work to give an even shade

Painting with synthetic enamel paint of approved brand " and manufacture of required colour to give an even shade: One or more coats on old work.

Providing and Fixing PVC Wall Panneling 6mm thick of aproved brand as directed by the engineering dept.

Providing and laying vitrified floor tiles in different sizes (thickness to be specified by the manufacturer) with water absorption less than 0.08% and conforming to IS:15622 of approved make, in all colours and shades, laid on 20mm thick cement mortar 1:4 (1cement :4 coarse sand) including grouting the joints with white cement and matching pigments etc. complete Size of tile 500x500 mm

Providing and laying Vitrified tiles in different sizes (thickness to be specified by manufacturer), with water absorption less than 0.08 % and conforming to I.S. 15622, of approved make, in all colours and shades, in skirting, riser of steps, over 12 mm thick bed of cement mortar 1:3 (1 cement: 3 coarse sand), including grouting the joint with white cement and matching pigments etc. complete. Size of tile 500x500 mm

Provision for Providing Furniture like Office Chairs,Table .curtains Executive Chair etc as per direction of DFO

Repair/Renovation of Range Officer Quarter Reasi,,Agrostology Wing:- Removing dry or oil bound distemper, water proofing cement paint and the like by scrapping and sand papering and preparing the surface smooth including necessary repairs to scratches etc. complete.

Providing and applying white cement based putty of specified thickness, of approved brand and manufacturer, over the plastered wall surface to prepare the surface even and smooth complete

Distempering with dry distemper of approved brand and manufacture (one or more coats) and of required shade on old work to give an even shade

Painting with synthetic enamel paint of approved brand " and manufacture of required colour to give an even shade: One or more coats on old work.

Providing and Fixing PVC Wall Panneling 6mm thick of aproved brand as directed by the engineering dept.

Providing and laying vitrified floor tiles in different sizes (thickness to be specified by the manufacturer) with water absorption less than 0.08% and conforming to IS:15622 of approved make, in all colours and shades, laid on 20mm thick cement mortar 1:4 (1cement :4 coarse sand) including grouting the joints with white cement and matching pigments etc. complete Size of tile 500x500 mm

Providing and laying Vitrified tiles in different sizes (thickness to be specified by manufacturer), with water absorption less than 0.08 % and conforming to I.S. 15622, of approved make, in all colours and shades, in skirting, riser of steps, over 12 mm thick bed of cement mortar 1:3 (1 cement: 3 coarse sand), including grouting the joint with white cement and matching pigments etc. complete. Size of tile 500x500 mm

Providing and fixing Ist quality ceramic glazed wall tiles conforming to IS : 15622 (thickness to be specified by the manufacturer), of approved make, in all colours, shades except burgundy, bottle green, black of any size as approved by Engineer- in-Charge, in skirting, risers of steps and dados over 12 mm thick bed of cement mortar 1:3 ( 1 cement : 3 coarse sand) and jointing with grey cement slurry @ 3.3 kg per sqm, including pointing in white cement mixed with pigment of matching shade complete

Providing and fixing 1st quality ceramic glazed floor tiles conforming toIS : 15622 (thickness to be specified by the manufacturer ) of approved make in all colours, shades except burgundy, bottle green, black of any size as approved by Engineer-in-Charge in skirting, risers of steps and dados over 12 mm thick bed of cement Mortar 1:3 (1 cement: 3 coarse sand) and jointing with grey cement slurry @ 3.3kg per sqm including pointing in white cement mixed with pigment of matching shade complete

Providing and fixing white vitreous china pedestal type water closet (European type W.C . .pan) with seat and lid, 10 litre low level white P.V.C. flushing cistern including flush pipe with manually controlled device (handle lever) conforming to IS:7231, with all fittings and fixtures, complete including cutting and making good the walls and floors wherever requied: W.C. pan with lSI marked white solid plastic seat and lid.

Providing c;1nd fixing wash basin with C. I./M.S. brackets, 15mm C.P. brass pillar taps, 32 mm C.P. brass waste of standard pattern, including painting of fittings and brackets, cutting and making good the walls wherever required White Vitreous China Wash basin size 630x450 mm with a pair of 15 mm C.P. brass pillar taps

Providing and fixing white vitreous china pedestal for wash basin completely recessed at the back for the reception ,, of pipes and fittings

Providing and fixing C.P. brass bib cock of approved qualityconforming to IS : 8931 a) 15 mm nominal bore

Providing and fixing C.P. brass long nose bib cock of approved quality conforming to IS standards and weighing not less than 810 gms.a) 15 mm nominal bore

Providing and installation of Jet of approved brand

Providing and fixing 600x450 mm bevelled edge mirror of superior glass (of approved quality) complete with 6 mm thick hard board ground fixed to wooden cleats with C.P. brass screws and washers complete.

Providing and fixing toilet paper holder C.P. brass

Providing and fixing 600x120x5mm glass shelf with edges round of supported on anodised aluminium angle frame with C. P. brass brackets and guard rail complete fixed with 40 mm long screws, rawl plugs, etc. complete

Stainless steel kitchen sink-withou~ drain board 610 x 510 mm bowl depth 200 mm with complete fitting and fixtures

Providing and fixing in position precast R.C.C. manhole cover and frame of required shape and approved quality. Square shape 350mm internal dimensions

Providing and fixing PTMT soap dish holder having length of 138mm, breadth 1 02mm, heigth of 75mm with concealed fitting arrangements, weighing not less than 1 06gms.

Providing and fixing C.P. brass shower rose with 15 or 20 mm inlet 100 mm diameter

Providing and fixing C.P. stop cock (concealed) of standard design and of approved make conforming to IS : 8931 a) 15 mm nominal bore

Providing and fixing C.P. brass angle valve for basin mixer and gyser points _of approved make conforming to IS : 8931 a) 15 mm nominal bore

Providing and placing on terrace (at all floor levels) polyethylene water storage tank lSI : 12701 marked indicating the BIS License No. with cover and suitable locking arrangement and making necessary holes for inlet, outlet and overflow pipes but without fittings and the base support for tank [Sintex, Electroplast, Star, Lotus or equivalent having valid lSI license].

Providing and fixing ball valve (brass) of approved quality, High or low pressure, with plastic floats complete15 mm nominal bore

Semi Rigid PVC waste pipe for sink and wash basin 40 mm dia with length not less than 700 mm i/c PVC waste fittings

Providing and placing on terrace (at all floor levels) Stainless steel grating 100 mm dia

Providing,Installation,testing and commissioning of Exhaust 450 mm dia. Size of Bajaj, Orient, Khaitan, Usha or Polar brand and manufacturers.

Furnishing of Range Quarter by Providing Bed,,Matresses,Bed sheet , Chair,Table and other allied items as required for field staff/Range officer.as per direction of DFO

Manjit Singh

abhijeet singh