SUPPLY, INSTALLATION, TESTING AND COMMISSIONING OF AUTOMATIC MAIZE PROCESSING UNIT 3 TPH

Amount

Supply, Installation, Testing & Commissioning Of Automatic Maize Processing Unit 3 TPH

Vibro Screen Grader, II deck, model 1000x2000, with pre aspiration chamber, suction fan, cyclone and rotary valve. . –Fully made from M.S material with powder coated finish. –Screen anti choking mechanism using food grade rubber balls mounted on M.S ball carrier below the screen - 2x vibro motors of 1.5 H.P each -2x ready wire mesh screens with wooden frame, mounted in the machine. –Anti Vibration rubber springs mounted between the base frame and vibro deck. –Suction fan with 3H.P motor, Rotary air lock valve with 1 H.P geared motor as well as cyclone, also included

Vaccum destoner, Model 65 x 120, with blower, cyclone, ducting and rotary air lock valve. - Full body made from M.S material with two tone, powder coated matt finish. - 2x 0.5 H.P vibro motor for deck vibration. - Suction fan with 10 H.P motor, cyclone and 6” Rotary air lock valve with 1 H.P geared motor

Roll Magnetic destoner. – Outer body and all non food contact parts M.O.C = M.S, with two tone, matt finish powder coating. – Dia. 100mm and length 1200mm, Rare earth, imported magnet roll of 8000 to 10,000 gauss power. – 0.5 H.P drive motor with gear box +0.5 H.P vibro motor. – Food contact parts like feed hopper, vibratory feeder and discharges are in S.S. 304 material. –Belt is of food grader nylon + rubber.

De-Germinator DG-4/ (Roller mill), with safety switch to stop the motor while the machine is opened. – De-germinator inner cone made from special, hard alloy steel with special welding and heat treatment to give hardness above 62 H.R.C. - Outer body, frame etc. made from M.S material with three laying coating + painting finish. - 40 H.P, heavy duty motor & Heavy duty bearings from Standard companies. - Dia. 100mm, main shaft. - Dynamically balanced inner cone

Round, vibro flour siever, 60”, single deck, with quick screen change design and mesh de-blinding mechanism. For separation of cattle feed powder and bran Screening sieve with 1 mm opening. - Extra high vibration mechanism for fine screening - All contact parts in M.S and carbon steel. - Mesh de-blinding mechanism using food grade rubber balls and metal ball carrier tray

De-Branner DB-4( Polisher 36”). with safety switch to stop the motor while the machine is opened. – Inner cone and Outer body, frame etc. made from M.S material with three layer coating + painting finish. - Cone covered with thick, hard nylon brushes, supported on rigid plastic base. - 15 H.P, heavy duty motor - Heavy duty bearings from NTN- Japan - Dia. 100mm, main shaft

Round, vibro flour siever, 60”, II deck, with quick screen change design and mesh de-blinding mechanism. For separation of maize flour and grits - Top deck screening sieve with 1 mm opening. - Bottom deck screening sieve with 0.4mm opening. - Extra high vibration mechanism for fine screening - All contact parts in M.S and carbon steel. - Mesh de-blinding mechanism using food grade rubber balls and metal ball carrier tray.

Vibro Screen Grader, III deck, model 1000x2000, –Fully made from M.S material with powder coated finish. –Screen anti choking mechanism using food grade rubber balls mounted on M.S ball carrier below the screen - 2x vibro motors of 1.5 H.P each -3x ready wire mesh screens with wooden frame, mounted in the machine. –Anti Vibration rubber springs mounted vibro deck.

Germ separator- GS-6, Open type/ Gravity separator - Full body made from M.S material with two tones, powder coated matt finish. - 7.5 H.P drive motor included

Germ separator- GS-6, Open type /Gravityseparator - Full body made from M.S material with two tones, powder coated matt finish. - 7.5 H.P drive motor included

Air compressor with 2 H.P motor and 125 or 150Ltr tank capacity.

Bucket elevator 8”, (Height ~36 ft) , with PNEUMATIC sliding gate with valve for auto closing during power failure. -M.O.C is M.S with powder coated finish. -Floor base plate of 10mm thickness, motor base and belt guard is in M.S material with three layer painted finish. – 3 H.P motor and gear box also included. -Belt is three layer, food grade plastic and rubber, imported belt in white color and buckets injection molded, rigid plastic, food grade.

Bucket elevator 8”, (Height ~28 ft) -M.O.C is M.S with powder coated finish. -Floor base plate of 10mm thickness, motor base and belt guard is in M.S material with three layer painted finish. – 2 H.P motor and gear box also included. -Belt is three layer, food grade plastic and rubber, imported belt in white color and buckets injection molded, rigid plastic, food grade.

Bucket elevator 8”, (Height ~28 ft) -M.O.C is M.S with powder coated finish. -Floor base plate of 10mm thickness, motor base and belt guard is in M.S material with three layer painted finish. – 2 H.P motor and gear box also included. -Belt is three layer, food grade plastic and rubber, imported belt in white color and buckets injection molded, rigid plastic, food grade.

Bucket elevator 8”, (Height ~28 ft) -M.O.C is M.S with powder coated finish. -Floor base plate of 10mm thickness, motor base and belt guard is in M.S material with three layer painted finish. – 2 H.P motor and gear box also included. -Belt is three layer, food grade plastic and rubber, imported belt in white color and buckets injection molded, rigid plastic, food grade.

Bucket elevator 8”, (Height ~30 or 31 ft) -M.O.C is M.S with powder coated finish. -Floor base plate of 10mm thickness, motor base and belt guard is in M.S material with three layer painted finish. – 2 H.P motor and gear box also included. -Belt is three layer, food grade plastic and rubber, imported belt in white color and buckets injection molded, rigid plastic, food grade.

Suction blower and aspiration cyclone (40”), connecting to the three aspiration bowls for bran and powder removal. - Made from M.S material with two tone powder coating and three layer paint (on support legs and blower). - 6” Rotary Air lock valve with 1 H.P motor and gear box. - 5 H.P motor on high CFM suction blower. 3x zig-zag type aspiration channels.

Suction blower and spiration cyclone (36”), connecting to the dust control enclosures of the three germ separators. - Made from M.S material with two tone powder coating or three layer painting. - 6” Rotary Air lock valve with 1 H.P motor and gear box. 3 H.P motor on high CFM suction blower

Bucket elevator (6”) (Qty. 03 nos, Height ~28ft each) -M.O.C is M.S with powder coated finish. -Floor base plate of 10mm thickness, motor base and belt guard is in M.S material with three layer painted finish. – 2 H.P motor and gear box also included. -Belt is three layer, food grade plastic and rubber, imported belt in white color and buckets injection molded, rigid plastic, food grade.

Storage bins for grits (3x bins of 3.5m3 storage capacity each). - Made from M.S sheets, angles and tubes. - Two tone, powder coated, matt finish. - Three layer paint finish on support legs. Two way, discharge chutes for material discharge below each Storage bin.

1x large grain pit hopper with top grill, -Connection ducting for all bucket elevators. -Connection ducting and hoppers for all grader discharges, de- stoner discharges and germ separator discharges. -200x 200mm feed hoppers for 8x bucket elevators. -Ducting and bag fitting mechanism below 5x cyclones. -All items made from C.R sheets with powder coated or painted finish.

Cantilever supported metal , work platform, and ladder for maize de-germination plant

Master control panel (Imp. Note: Wiring/cabling is to be done by customer) - All major components like connectors, main board, M.C.B’s etc, from L&T, C &S, Schneider, ETC, with OEM warranty on these components (06 months). - Panel body made from M.S sheets with two tone, powder coated finish. - D.O.L connection for motors upto 7.5 H.P and star delta connection for motors above 10 H.P - Printed mimic diagram with LED lighting for individual motors. individual motor points and on/off buttons

JS VIBRO (BID ID -6342906)