PERIODICAL PREVENTIVE AND COMPREHENSIVE MAINTENANCE OF DG SETS, AMF PANEL, UPS SYSTEM AND BATTERY BANK IN THE AREA OF AGE E/M-I (AF) PALAM UNDER GE (AF) PALAM DELHI CANTT-10

Amount

Material and Labour for Quarterly Periodical, preventive and comprehensive maintenance of different capacity DG sets (100 KVA to 125 KVA) installed in various locations at AF Stn Palam consisting of the following :- (a) Checking of total system for proper functioning. (b) Checking of Engine Oil, Fan Belts, Hose Pipes, Fuel pipes and Filters. (c) Checking of Foundation Bolts, Ante-vibration Pads, Oil and Water Safety devises. (d) Cleaning of fuel tank, checking of distilled water in batteries, checking of coolent concentrate and petrollium jelly on battery terminals. (e) Checking of batery charging system, RPM of DG set, Volt meter, Ammeter etc for their proper functioning.

All as per item No.1 here-in-before but of capacity 25 KVA to 75 KVA.

All as per item No.1 here-in-before but of capacity 160 KVA to 250 KVA.

All as per item No.1 here-in-before but of capacity 500 KVA to 600 KVA (NOTE for item No 1 to 4 : Each job shall be measured and paid separately for each Generator Set)

S&F in replacement of "B" Check kit comprissing of Diesel filters, lubricant oil filter set complete with gasket for DG sets for 600 KVA, Make : Kirloskar.

S&F in replacement of "B" Check kit comprissing of Diesel filters, lubricant oil filter set complete with gasket for DG sets for 400/500 KVA, Make : Kirloskar.

S&F in replacement of "B" Check kit comprissing of Diesel filters, lubricant oil filter set complete with gasket for DG sets for 62.5/75 KVA, Make : Kirloskar.

S&F in replacement of "B" Check kit comprissing of Diesel filters, lubricant oil filter set complete with gasket for DG sets for 180/200 KVA, Make : Kirloskar.

S&F in replacement of "B" Check kit comprissing of Diesel filters, lubricant oil filter set complete with gasket for DG sets for 160 KVA, Make : Kirloskar.

S&F in replacement of "B" Check kit comprissing of Diesel filters, lubricant oil filter set complete with gasket for DG sets for 100/125 KVA, Make : Kirloskar.

S&F in replacement of "B" Check kit comprissing of Diesel filters, lubricant oil filter set complete with gasket for DG sets for 25/30 KVA, Make : Kirloskar.

S&F in replacement of element air cleaner of DG sets 600 KVA, Make of DG set : Kirloskar.

S&F in replacement of element air cleaner of DG sets 400/500 KVA, Make of DG set : Kirloskar.

S&F in replacement of element air cleaner of DG sets 62.5/75 KVA, Make of DG set : Kirloskar.

S&F in replacement of element air cleaner of DG sets 180/200 KVA, Make of DG set : Kirloskar.

S&F in replacement of element air cleaner of DG sets 160 KVA, Make of DG set : Kirloskar.

S&F in replacement of element air cleaner of DG sets 100/125 KVA, Make of DG set : Kirloskar.

S&F in replacement of element air cleaner of DG sets 25 KVA, Make of DG set : Kirloskar.

S&F in replacement of water hose pipe set for DG sets 500 to 600 KVA, Make : Kirloskar/Cummins

S&F in replacement of water hose pipe set for DG sets 180 KVA, Make : Kirloskar/Cummins

S&F in replacement of water hose pipe set for DG sets 100 to 200KVA Cummins/Kirloskar

S&F in replacement of fuel pipe line set for DG sets 500 to 630 KVA, Make : Kirloskar/Cummins

S&F in replacement of fuel pipe line set for DG sets 100 to 200 KVA, Make : Ruston/Cummins/Kirloskar

S&F in replacement of solenied shut off valve 100 to 200 KVA as per model, Make : Cummins/Kirloskar

M & L for overhauling and calibration of fuel injection pump including setting the tapped and replacement of seal if required excluding gear pump suitable for DG set of Capacity 500 KVA & 600 KVA, Make : Kirloskar/ Cummins

All as per item No.25 here-in-before but DG Set of Capacity 180 KVA to 200 KVA Make of DG set: Kirlosker/ cummins

All as per item No.25 here-in-before but DG Set of Capacity 100 to 125 KVA Make of DG set : Kirloskar/ Cummins

All as per item No.25 here-in-before but DG Set of Capacity 62.5 to 75 KVA Make of DG set : Kirloskar/ Cummins

S&F in replacement of radiator fan belt set for DG sets 500/600 KVA Make of DG set : Cummins/Kirloskar

S&F in replacement of radiator fan belt set for DG sets 100 to 200 KVA Make of DG set: Ruston/Cummins/Kirloskar

S&F in replacement of water safty device for DG sets 200 to 500 KVA, Make of DG set : Kirloskar/Cummins

S&F in replacement of water safty device for DG sets 100 to 200 KVA Make of DG set : Ruston/Cummins/Kirloskar

S&F in replacement of oil safty device for DG sets 200 to 500 KVA, Make of DG set : Kirloskar/Cummins

S&F in replacement of oil safty device for DG sets 100 to 200 KVA Make of DG set : Ruston/Cummins/Kirloskar

S&F in replacement of head gasket for DG sets 250 to 500 KVA, Make of DG set : Kirloskar/Cummins

S&F in replacement of head gasket for DG sets 100 to 200 KVA Make of DG set : Ruston/Cummins/Kirloskar

S&F in replacement of tapet cover gasket for DG sets 250 to 500 KVA, Make of DG set : Kirloskar/Cummins

S&F in replacement of tapet cover gasket device for DG sets 100 to 200 KVA Make of DG set : Ruston/Cummins/Kirloskar

S&F in replacement of fresh water pump with clamp & nut for DG sets 180 to 200 KVA,

Taking down Radiator assembly from DG set, cleaning including brazing of water tubes if found leakage during cleaning. The radiator shall be cleaned thoroughly and remove scale deposits by suitable cleaning material. The radiator shall be tested for leakage by means of injecting pressure. The complete DG set housing/ block shall also be de-carbonized/cleaned by means of suitable cleaning material and re-fixing the same and testing after completion for DG Set of Capacity 400 KVA/500 KVA all as specified and directed by Engineer-in-Charge

All as per item No.40 here-in-before but DG Set of Capacity 180 to 160 KVA

S&F in replacement of gear pump of FIP pump for DG set 200 to 400 KVA, Make : Kirloskar.

All as per item No. 42 here-in-before but DG Set of Capacity 160/125 KVA Make:-Cummins.

Taking out the unserviceable self starter (24 volts) for repair and overhauling the same with replacement of carbon brush, carbon brush holder, pinion, G M. bush, armature taping, winding. varnishing and heating the field coil, greasing the bearing. Re-assembling the self starter, refixing in engine including replacement of starting switch and repairing to panel board wiring and testing complete.

All as per item No 44 here-in-before but for 12 Volt.

M&L for repair to battery charger of 12/24 volts capacity complete by replacing the defective parts such as diode,rectifier including repair to dimmer complete.

S&F in replacement of Printed Circuit Board Card (EC-2 Relay Card) in existing DG set AMF panel board. Make: Kirlosker/Micronems/Verdic electronic

S&F in replacement of battery connection wire for 12V, battery copper conduct for PVC insulated multi strand 1.25 m long duly fixed with terminals and lugs (440/014 or equivalent to 95 sqmm).

S&F in replacement of water/ oil temperature gauge suitable for existing DG Set complete.

M & L for calibration & overhauling of Injector with replacement of spring, ball check, retainer, link injector, pin spiral, cup injector, barrel & plunger etc of kit injector repair and testing on full load complete.

M&L for disconnecting the alternator from DG Set of 200/250 KVA for rewinding of armature bring to civil worshop,cutting and removing burnt copper wire including insulating material ,cleaning & removing corbon (smoke) particals . Rewinding the armature with good quilty of insulated copper wire of same wieght & size of existing wire, jointing,varnshing,and heating , re-assembling and taking back at site refitting &reconnecting complete testing on full load (Note : winding wire and paper mica shall be measured and paid seperately)

All as per item No 51 but DG set 125/100 KVA Capacity.

Supply only Super Enamel Copper Winding Wire 16 to 20 Gauge as approved/ordered for repair /re-winding of alternator complete.

S&F in replacement of Cotton Tape Off Sizes, as approved/ ordered for repair/re-winding of alternator, and varnicing, baking and heating the winding to achieve required omhmic value complete.

S&F in replacement of terminal block for alternator 200 to 500 KVA capacity complete.

M&L for dismantling the engine of DG Set capacity 125 to 200 KVA for checking and repair work by opening complete engine head, piston, cylinder and FIP unit including Remove cylinder head covers. & Check valve clearance between rocker arms and valve stem end with filler gauge as per the valve setting sequence. 0.3mm for inlet valve and 0.5mm for exhaust valve, re-assembling the existing parts complete testing on full load all as specified and as directed by Engr-in-charge. (Note : Items required to make the DG Set serviceable shall be measured and paid seperatively under relevant items of the schedule).

Supply only in replacement of kit Engine Piston

Supply only in replacement of piston Liner kit

Supply only in replacement of Starter 12V DC complete

Supply only in replacement of Oil seal rear

Supply only in replacement of Oil Seal front

Supply only in replacement of Bearing trrust

Supply only in replacement of Sleeve Injector

Supply only in replacement of Valve Inlet

Supply only in replacement of Valve Exhaust

Supply only in replacement of STARTER RING 121 TEETH, 3.175 MODULE

Supply only in replacement of Valve seat

Supply only in replacement of Ring liner seal

Supply only in replacement of Gear wheel complete

Supply only in replacement of Gasket Set, head gaskets, body gasket complete

S&F in replacement of maintenance free battery 12 volt 180 AH complete as directed by Engr-in-Charge. Make:- Exide/Amron/Sucam

S&F in replacement of maintenance free battery 12 volt 100 AH complete as directed by Engr-in-Charge. Make:- Exide/Amron/Sucam

S&F in repalcement of automatic voltage regulator for 500/380/250/185/125 KVA DG sets including testing and commissioning etc complete. Make: National/Atlex electric

S&F in replacement of fuel level sensor which senses level of fuel in fuel tank and communicates engine safety unit to provide alarm or stopping of DG as per designed operating levels of fuel complete.

S&F in replacement of electronic battery charger in put voltage 230 V Ac and out put voltage 12/24 volt DC fixed in AMF panel of DG set complete. Make: Teknika/ Electro expert/ Active control

S & F in replacement of exhaust silencer complete with muffler of 200 KVA DG set complete connects engine and DG silencer to drive away hot gases generated during operation of DG to atmosphere through silencer complete.

Supply and replacement / topping up engine oil multi grade 15W/40 Make : Indian Oil/HP/Castrol.

Supply and filling coolent concentrate for DG set all as specified and directed by Engr-in-charge.

Supply and filling distilled water for DG Set battery all as specified.

M&L for painting to DG sets 250 to 500 KVA capacity with two coats of synthetic enamel paint with spray gun after preparation of surface including scraping, cleaning and washing of engine alternator, base frame, control panel and fuel tank of approved coloured complete and writing SM No and capacity etc all as directed at site.

All as per item No. 80 but 100 to 200 KVA capacity DG sets.

All as per item No. 80 but 25 KVA to 63 KVA capacity DG sets.

M&L for checking the control panel of 3 phase UPS of capacity 30/50 KVA by opening the cabinat and checking the faulty circuit / hardware/ micro processor relay and PCB circuit including cleaning, removing the dust particle by using high speed blower and calibrating & testing the relays for constant out put voltage complete.

M&L for checking the control panel of 3 phase UPS of capacity 10/20 KVA by opening the cabinat and checking the faulty circuit / hardware/ micro processor relay and PCB circuit including cleaning, removing the dust particle by using high speed blower and calibrating & testing the relays for constant out put voltage complete.

M&L for checking the control panel of 3 phase UPS of capacity upto 5 KVA by opening the cabinat and checking the faulty circuit / hardware/ micro processor relay and PCB circuit including cleaning, removing the dust particle by using high speed blower and calibrating & testing the relays for constant out put voltage complete. (Note for item No 83 to 85: Servicing work to be carried out reputed Service Engineer/ Company of manufacturer of DG set and spares wiil be measured & paid seperately).

Supply only in replacment of UPS LM relay for 10/ 20 KVA UPS Make : Sucam/APC/Sintrac

Supply only in replacment of UPS LM relay for upto 20 KVA UPS Make : Sucam/APC/Sintrac

Supply only in replacment of Capacitance 4/6 mfd.

Supply only in replacment of Hardware assembly as per existing make and model for 10/ 20 KVA UPS Make: Sucam/ Sinetrac / APC

Supply only in replacment of Hardware assembly as per exting make and model for upto 5 KVA UPS Make: Sucam/ Sinetrac / APC

S&F in replacement of power contactor 3 pole with AC coil 415V, 50 Hz of capacity 32 Amps as per existing NO/NCcomplete Make : L&T/Havells/Schnieder.

S&F in replacement of power contactor 3 pole with AC coil 415V, 50 Hz of capacity 40 Amps as per NO/NC complete Make : L&T/Havells/Schnieder.

S&F in replacement of power contactor 4 pole with AC coil 415V, 50 Hz of capacity 150- 185 Amps as per existing NO/NCcomplete Make : L&T/Havells/Schnieder.

S&F in replacement of power contactor 4 pole with AC coil 415V, 50 Hz of capacity 250 Amps as per NO/NC complete Make : L&T/Havells/Schnieder

S&F in replacement of power contactor 4 pole with AC coil 415V, 50 Hz of capacity 63 to75 Amps range as per NO/NC complete Make : L&T/Havells/Schnieder

S&F in replacement of sealed maintenance free fully charged Nickle cadmium battery 65Ah, 12 volts complete. Make: Sucam/ EXIDE/Amron

S&F in replacement of sealed maintenance free fully charged Nickle cadmium battery 42Ah, 12 volts complete. Make: Sucam/ EXIDE/Amron

S&F in repair copper wire 50 Sqmm fixed on wall by saddles to connect with earth to equipment complete.

S&F in replacement of PCB relay for UPS 30/ 50 KVA as per existing model including connecting to existing control circuit and testing complete

M&L in replacement of PCB relay for UPS 10/20 KVA as per existing model including connecting to existing control circuit and testing complete

M&L in replacement of DPA type module 10 KVA for moudulor UPS as per existing model including connecting to existing control circuit and testing complete

M & L for checking the AMF panel of DG set calibrating the relays for auto / manual run of DG set and testing the circuit for auto run complete.

M&L in replacement of over voltage relay for AMF panel of DG set of any capacity including connecting to existing control circuit complete. Make: Teknika/PIC

M&L in replacement of under voltage relay for AMF panel of DG set any capacity including connecting to existing control circuit complete. Make: Teknika/PIC

S&F in replacement of micro processer control panel for 100/125 KVA DG set by taking out unserviceable relay complete with following parameters : (Make of DG set : Kirlosker) (a) Individual phase current (Amps) (b) Phase voltages (V) (c ) Generator output frequency (Hz) (d) Engine water temperature (Deg.C) (e) Lube oil pressure (kpa) (f) Working hours (g) Push button (Starter) & (stop) (g) LED indications for main function

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