REPAIR/ MAINTENANCE OF MISCELLANEOUS E/M INSTALLATION WORKS OF DG SET, RENEWAL OF OLD EARTHING AND OTHER CONNECTED ITEMS UNDER GE MCTE MHOW

Amount

Disconnection of electric connection from DG set of any description and in any position, for servicing, taking out & removing unserviceable/ defective parts/ spares, cleaning, servicing, oiling and greasing of necessary parts, refixing the serviceable parts in position after servicing, replacement of unserviceable parts including draining-out of existing engine oil and filling new engine oil of same grade and filters, refixing of all accessories and testing on full load complete all as specified and directed for following capacity of DG sets :-

30 KVA to 63 KVA 3 phase 50 Hz

100 KVA to 180 KVA 3 phase 50 HZ

200 KVA, 3 phase 50 HZ

NOTE for Srl item No 1.00 : (i) The quoted rates of the contractor includes for fixing the serviceable parts in position and replacement of unserviceable parts with new parts. The new replaced parts shall be measured and paid for separately under relevant items of Sch `A’ as `Supply only' to the extent covered under the relevent supply only items here-in- after but quoted rates are inclusive of replacement of small/minor parts such as nuts, bolts, washers, locking nuts, small springs, screws/ gaskets/ packing/ studs etc. (ii) Engine oil shall be drained out carefully, collected by the contractor in his own suitable containers and stored properly for checking serviceability including cleaning of oil sump by pouring kerosene oil all as directed by the Engineer-in-Charge. (iii) Fresh engine oil replaced for DG sets shall be supply and filling by the contractor and shall be measured and paid separately under relevent item of Sch ‘A’ . However, cost of filling is deemed to be included under the rates quoted by the contractor for above item.

Supply only the following parts of DG set of cap 30 KVA to 63 KVA :-

Fuel filter element. Make : BOSCH/ MICO

Oil filter element. Make : BOSCH/ MICO

Air filter. Make : KIRLOSKAR/ FILGOLD

By pass filter. Make : BOSCH/ MICO

Fan belt. Make : FARAL/ KIRLOSKAR

Radiator hose pipe of suitable size. Make : KIRLOSKAR

Supply only the following parts of DG set of 100 KVA to 180 KVA capacity :-

Fuel filter element. Make : BOSCH/ MICO/ Fleetguard

Oil filter element. Make : BOSCH/ MICO/ Fleetguard

Air filter. Make : KIRLOSKAR/ FILGOLD/ Fleetguard

By pass filter. Make : BOSCH/ MICO/ Fleetguard

Fan belt. Make : FARAL/ KIRLOSKAR

Radiator hose pipe of suitable size. Make : KIRLOSKAR

V-belt BX-40. Make : FIMEX/ FARAL

V-belt AVX 3/1562. Make : FIMEX/ FARAL

Supply only the following parts of DG set of 200 KVA capacity:-

Fuel filter element. Make : BOSCH/ MICO

Oil filter element. Make : BOSCH/ MICO

Air filter. Make : KIRLOSKAR/ FILGOLD

By pass filter. Make : BOSCH/ MICO

Fan belt. Make : FARAL/ KIRLOSKAR

Radiator hose pipe of suitable size. Make : KIRLOSKAR

Supply and filling coolant for DG set of any capacity all as specified and directed. Make : GULF/ MICO/ Castrol

Supply and filling engine oil of DG set of grade 20 W 40. Make : Servo, HP & ELF

Checking/ Servicing of DG Set battery 12 volt, 92/ 180 AH cleaning of battery terminals by hot water and applying petrolium jelly over battery terminals, water level checking including topping up with distilled water complete all as specified and directed (Note :- Bettery terminal, Battery cable and distilled water will be measured and paid separatly)

Supply and fixing following items for battery 92/180 AH 12 Volts :-

Heavy duty brass battery terminal

Battery lead 70 Sqmm multistandard, single core, copper conductor

Distilled Water of approved make

Taking down radiator assy of DG set of capacity 30 KVA to 63 KVA from engine mounting by opening water hose and nut bolt cleaning of radiator inside and out side with anti rust solution, checking the radiator by filling water and repairing for any leakage by brazing the radiator and ensure for no leakage Re-fixing the radiator at place including transportation for repair to workshop or site all as directed.

Dismantling the fuel injection pump from engine block of DG set of 30 KVA to 63 KVA disconnecting all fuel inlet and outlet lines, disconnecting the drive for carrying out repairs/ replacements including calibration, re assambling of FIP and fixing back in position after repair/ replacement of unserviceable parts all as directed. Note :- 1. Calibration of FIP complete shall be got done from manufacturer authorized dealer/ workshop to entire satisfaction of Engineer-in-charge. 2. Shifting and loading/ Unloading of FIP and transporting for repair in workshop at Indore city from MCTE Area Mhow is including in deemed rate.

Taking down unserviceable self starter 12 Volts for DG sets, servicing and replacement of old carbon brushes, bearing and contact blades etc and refixing after servicing and replacement of unsv parts. (Note :- Bearing of alternator will be measured and paid separately)

Taking down unserviceable self starter 24 Volts for DG sets, serviceing and replacement of old carbon brushes, bearing and contact blades etc and refixing after servicing and replacement of unsv parts. (Note :- Bearing of alternator will be measured and paid separately).

Taking down unserviceable alternator suitable for 12 Volts for DG sets, serviceing and replacement of old carbon brushes, bearing and contact blades etc and refixing after servicing and replacement of unsv parts. (Note :- Bearing of alternator will be measured and paid separately)

Taking down unserviceable alternator suitable for 24 Volts for DG sets, serviceing and replacement of old carbon brushes, bearing and contact blades etc and refixing after servicing and replacement of unsv parts. (Note :- Bearing of alternator will be measured and paid separately)

Dismantling the fuel injection pump from engine block of DG set of 100 KVA to 180 KVA disconnecting all fuel inlet and outlet lines, disconnecting the drive for carrying out repairs/ replacements including calibration, re assambling of FIP and fixing back in position after repair/ replacement of unserviceable parts all as directed. Note :- 1. Calibration of FIP complete shall be got done from manufacturer authorized dealer/ workshop to entire satisfaction of Engineer-in-charge. 2. Shifting and loading/Unloading of FIP and transporting for repair in workshop at Indore city from MCTE Area Mhow is including in deemed rate.

Supply and fixing following unserviceable parts of 100 KVA to 180 KVA capacity are as under :-

Nozzle plunger. Make : BOSCH Cat Part No. 63104

Delivery valves. Make : BOSCH

Injector holder with washers. Make : BOSCH

Injector. Make : BOSCH

FIP packing Kit. Make : BOSCH

Bearing number 30203 or suitable matching number. Make : NBC/ SKF

Bearing number 6203 or suitable matching number. Make : NBC/ SKF

Repair/ replacement of engine control panel UNSV parts as under :-

Oil Pressure Gauge as per approved Make

Oil Temprature Gauge as per approved Make

Hours meter as per approved Make

Ampere meter as per approved Make

Volt meter as per approved Make

Key starter as per approved Make

Taking down radiator assembly from engine mounting by opening water hoses & nut bolt, Cleaning of radiator from inside and outside with anti rust solution, Checking the radiator by filling water and repairing for any leakage by brazing the radiator and ensure for no leakage. refixing the radiator at place including water hoses and replacement of following parts for 100 KVA to 180 KVA capacity DG set (Kirlosker) Note :- Unserviceable parts shall be measured and paid seperately under respective items. Transportation cost included in unit quoted rate

Disconnecting/ taking down unserviceable alternator armature from DG set 100 to 180 KVA capacity and transport to civil workshop by civil vehicle opening the same and taking out by cutting burnt winding wire complete rewinding with super enamelled copper winding wire of existing gauge, insulating material, warnishing, finishing and connecting at its position, testing & commissioning of DG set to the entire satisfaction of Engr-in-Charge

Taking down old turbo charger assembly from engine mounting by opening nut, bolt and transporting to civil workshop for repairing,cleaning and servicing from inside and outside with anti rust solution, checking the same and repairing for any leakage by brazing the turbo charger and ensure for no leakage. Refixing the turbo charger at same place of 30 KVA to 63 KVA capacity DG set. Note :- Transportation cost included in unit quoted rate.

All as above item No 20 but 100 KVA to 180 KVA capacity DG set.

All as above item No 20 but 200 KVA capacity DG set.

Taking down old unserviceable PVC coolant makeup bottle of cap 3.5 Ltr suitable for 30 KVA DG set

Taking down old unserviceable PVC coolant makeup bottle of cap 6.5 Ltr suitable for 100 KVA to 180 KVA DG set

Taking down old unserviceable and replace with new self starter suitable for 100 KVA to 180 KVA DG Set, 24 Volts. Make : Lucas/ Auto/ LAK

Taking down old unserviceable water temp sensor and replace with new suitable for DG set of cap 30 KVA to 180 KVA as per sample.

Taking down old unserviceable oil temp sensor and replace with new suitable for DG set of cap 30 KVA to 180 KVA as per sample.

Supply and fixing of rear bearing of alternator capacity 200 KVA DG Set

S&F in replacement of DG Set battery 12 volt, 180 AH as existing for 200 KVA DG set capacity including dismantling of old battery. Make : Exide/ Luminous/ Amaron

S&F in replacement of existing AVR (Automatic Voltage Regulator) unit to match the existing AVR unit suitable for 100 to 200KVA DG Set including taking down of old one.

M&L for earthing complete with GI steel earth plate electrode 60cm x 60cm x 6.0mm thick barried directly in ground vertically to a depth not less than 2.25 metres below ground level with top edge of earth plate at a depth not less than 1.5 mtrs below level ground, connected to GI strip 32 x 6mm by means of nuts, bolts checks nuts and washers made of GI earth wire protected by GI pipe 40mm bore, medium grade and connected to main switch board or main control board as directed and including concrete pit in PCC (1:3:6) type C1 using 20mm graded aggregate, pre-cast RCC (1:2:4) type-B, over slab 30cm x 30cm x 10cm with one lifting handle made of 8mm dia MS bar funnel wire mesh, 20mm bore GI or steel pipe medium grade for watering, charcoal or coke and salt in alternate layers, necessary excavation and earth work in any type of soil complete all as shown in electrical plate No 3 of MES schedule Part-I and testing after completion.

Supply, installation¸ testing & commissioning of waterless and maintenance free earthing with earth (grounding) electrodes and PCC pit with cover. (a) Earth Electrode: 17.2mm dia copper bonded MS rod shall be in-situ cast in electrically conductive concrete earth enhancing material mixed with cement. Size of embedding of electrically conductive concrete earth enhancing material shall be 85mm dia. The electrode of 3000mm should be able to withstand a fault current upto 35kA (Peak) for 1 second duly tested from recognized National Test laboratories like CPRI, ERDA, ERTL, MSME etc (not more than 18 months old). The ratio of mixing of conductive concrete to cement should be 3:1. Other hardware like nut, bolts and washers should be of stainless steel.

Excavation in trenches not exc. 1.5m wide and not exc 1.5m deep in hard dense soil for poles, cables, stay etc and getting out complete all as specified and directed.

All as per item No.33 above but depth exc 1.50m and not exc 3.0m deep.

Returning filling any type of soil in trenches including spreading, leveling, watering and well ramming in layers not exceeding 25 cm thick complete all as specified and directed.

Removing surplus excavated soil to a distance not exc 50m and depositing where directed at a level not exc 1.50m above the starting point complete all as specified and directed.

M&L for filling approved fine river sand in trenches as cable cushion to the full width of excavated trench, under and over cable complete all as specified and as directed. Note : Punned thickness of sand shall be measured

M&L for bricks slightly over burnt (kiln burnt), modular bricks, best quality, locally available, laid flat, dry, laid in trenches along the length of cable transvarsally with width equal to length of brick for cable protection all as specified and directed.

Taking down damaged PCC/ steel pole/ strut of any size all as specified and as directed.

S&F steel tubular electric pole, swaged type, welded, type 410 SP-31 (9M long) erected to truly vertical position complete with CI base plate, finial taper plug, bolts, nuts & screws complete all as specified and as directed including painting of pole externally with one coat of black bituminous paint (upto planting depth) and above plinth block/ concrete with two coats of aluminium paint over a coat of red oxide zinc chrome primer including preparation of surfaces and making 30cm wide five alternate strips with black and yellow paint above GL/ plinth with synthetic enamel paint including marking pole number with black paint complete all as directed. Note :- Earth work and PCC work shall be measured & paid for separately under respective item of this scheduale.

Taking out existing stone aggregate of any description from the area, cleaning by washing, segrigating the weeds and re spreading the aggregate uniformaly to any thickness and levelling complete all as specified and as directed.

Supply and spreading crushed stone aggregate of 40mm graded as in transformer/ RMU yard uniformally to maintaining depth as required including levelling complete all as specified and directed.

S&F GI tubing, light grade, 80mm bore pipe laid in trenches/ duct or in road crossing or fixed to wall/ poles for protection of cable complete all as specified and as directed.

All as per item No.43 but 50mm bore.

All as per item No.43 but 40mm bore.

Taking out old unserviceable underground cable armoured with aluminium conductor of any size from trenches, walls or ducts complete all as specified and as directed.

Supply & Laying XLPE insulated, armoured, electric cable with aluminium conductor, 1100 volts grade, laid in trenches, fixed on poles/ walls or passing through pipes including provision of necessary lugs and glands & making necessary connection complete all as specified and as directed, of the following sizes:-

10 Sqmm 2 core.

16 sqmm 4 core

25 Sqmm 3.5 core

35 Sqmm 3.5 core

50 Sqmm 3.5 core

70 Sqmm 3.5 core

95 Sqmm 3.5 core

120 Sqmm 3.5 core

150 Sqmm 3.5 core

185 Sqmm 3.5 core

240 Sqmm 3.5 core

S&F in replacement of aluminium lugs including testing complete of the following sizes :-

6mm dia

10mm dia

16mm dia

25mm dia

35mm dia

50mm dia

70mm dia

95mm dia

120mm dia

150mm dia

185mm dia

(m) 240mm dia

300mm dia

M&L for PCC 1:4:8, type D2 (using 40mm graded crushed stone aggregate) as in base of the pole, complete all as specified and as directed.

M&L for PCC 1:3:6, type C2 (using 40mm graded crushed stone aggregate) as in foundation for poles, complete all as specified and as directed.

M&L for PCC 1:2:4, type B1 (using 20 mm graded crushed stone aggregate) as in base, coping of the pole, complete all as specified and as directed.

S&F MCCB, TPN, fixed type, thermomagnetic release, 415 Volts, including taking out old unserviceable MCCB of any type and make complete of the following sizes :-

63 Amps 16 KA

100 Amps 16 KA

125 Amps 26 KA

150 Amps 26 KA

200 Amps 26 KA

250 Amps 26 KA

320 Amps 36 KA

400 Amps 36 KA

Taking down unserviceable/ burnt out MCB from existing LT Panel board duly disconnected all electrical connection & Supply and fixing new MCB SP 6-32 Amps, incl making necessary cable connection complete all as specified and directed.

Taking down unserviceable/ burnt out MCB from existing LT Panel board duly disconnected all electrical connection & Supply and fixing MCB 63 Amps TPN, incl necessary cable connection complete all as specified and directed.

Supply & laying or fixing 1100 volts grade heavy duty cable with PVC insulated aluminium conductor served with an inner Shething of PVC tape overall PVC sheathed in service connections suspended by insulating hangers not more than 1 mtrs apart incl 4 sqmm twin core flat/circular cable.

All as per item No.55 but 6 Sqmm 2 core

All as per item No.55 but 10 Sqmm 2 core

Supply and Fixing Solar LED light fitting 24 watt with high efficiency All-In-One Solar street light Mono Crystel, Lithium Ferro Phosphate battery with in-built BMS technology, MPPT Solar Charge controller and aluminium extruded body with PIR motion sensor automatically control the dimming and brightness of light, battery capacity 30AH, IP65, temp 5700K complete all as directed. Make : Havells Cat Part No LHSTAKU7CBAF024/ Bajaj/ Halonex

Cutting the existing bituminiuos road for passing of UG cable in road crossing and making good the disturbed surface of road to its original specification complete all as directed.

Supply and fixing cable route indicator, made out of MS sheet of size 200mm x 150mm x 3mm thick, spot welded with angle iron of size 40mm x 40mm x 5mm thick, 750mm long embedded in PCC (1:2:4) type B-2 (using 40mm graded crushed stone aggregate) block 30cm x 30cm x 40cm in ground including one coat of synthetic enamel black paint over one coat of red oxide zinc chrome primer and writing with white paint showing size of cable HT/ LT complete all as specified & as directed.

Cutting, trimming and prunning of trees/tree branches of any girth upto 2.5m all around existing LT over head lines/ sourrounding street light and flood light fitting including cleaning the area beneath the LT overhead lines and removing the debris from the site and depositing where directed complete all as specified.

Cleaning and upkeeping the area including uprooting of shrubs/ grass and removing creepers from fencing or poles/ posts and brooming the complete area of sub station around panels, transformers, four pole structures etc upto 3 feet from fencing or pole externally, all around complete and maintaining the same during currency of contract period, removing the debris to a distance not exc 50m and depositing where directed complete all as specified. Note :- The payment shall be made one time and nothing extra shall be admissible to upkeep the area during currency of the contract period. The cost of brooms, showels, pick axe etc shall deemed to be included in the rate quoted by tenderer.

S&F Switch air break, gang operated triple pole mechanically operated (Vertical type) mounted on 9 insulator and steel frame, with operating mechanism worked from ground level with 25mm dia GI medium grade pipe, for current rating 200 Amps, working pressure 11000 volts, incl taking out old GOD of any type, make and capacity complete all as specified and as directed.

Taking down old unserviceable capacitor of any capacity and replace with new Duca Power XD capacitor, withstand Harmonic overloads upto 4 Amp Max current, low losses 0.2 watt/KVAR, three phase, temperature range (-)25 degree centigrate to 70 degree centigrate of the following rating :- Make : Neptune

Taking down old unserviceable power contactor of any capacity and replace with new contactor three phase of the following sizes:- Make : Havells

Contactor for capacitor heavy duty 3 pole with AC coil 1NO 1NC 25 Amps.

Contactor for capacitor heavy duty 3 pole with AC coil 1NO 1NC 40 Amps.

Contactor for capacitor heavy duty 3 pole with AC coil 1NO 1NC 95 Amps.

Taking down old unserviceable Harmonic Block Reactors for Detuned System for any capacity and replace with new Harmonic Block Reactors for Detuned System for 50 KVAR capacitor, three phase copper wound with an iron core and air gap, highest quality material, high class insulation, filtering factor 7% all as directed.

Supply & Laying, armoured, electric copper cable of size 25sqmm 1 core with multi stranded copper conductor, 1100 volts grade, laid in trenches, fixed on poles/ walls or passing through pipes & making necessary connection complete all as specified and directed. Make : Polycab/ Havells/ Indo Asian.

S&F in replacement of Automatic Street Light control switch for three phase load of 5 KW, using Infrared Sensor based NATURE SWITCH for automatic switching of street light. Nature Switch operation should be based on Natural Light Lux level. Required illuminance level for switching ON is ≤ 30 Lux and for switching OFF ≥ 10 Lux. The sensor should also have part night operation facility of min. 4 hrs to max. 12 hrs. The Sensor along with 03 Nos contactors each of 20 to 25 Amps capacity, Incoming MCBs and Outgoing MCBs of 20-25 Amps (03 Nos) and auto/ manual operation (Senser by Pass), size of circuit wiring should be multistranded FRLS min size of 10 Sqmm should be enclosed in a pole/ wall mounted enclosure made of rust proof, Electric shock Proof, Termite proof and FR grade SMC Junction box conforming to IP54 and model Swadeep 02EC5KW3P complete all as specified and directed. Make : (a) Nature Switch - Kakatiya Energy systems/ Legrand/ ABB. (ii) Contactor - BCH/ L&T/ Schneider. (iii) MCB - L&T/ Schneider/ HAGER.

All as per item No.68 above but for single phase model 02EC5kW1P including Sensor along with 01 Nos contactors 25 to 40 Amps capacity, Incoming MCBs and Outgoing MCBs of 25 to 40 Amps (01 Nos).

Supply and fixing LED street light fittings lumanaries 90 watt LED with lens , pressure die cast epoxy powder coated aluminium housing with efficient designed heat shrink with heat resistant toughned glass with frame fixed with SS Screws suitable for fixing in existing poles, with protection IP-66, power factor not less than 0.95, surge 5KV, total harmonic distortion THD is < 10% lumen not less than 100 lumen/watts complete, including dismantling of old one fittings, all as specified and directed by Engr-in-charge. Make : Crompton Cat Part No LSTP-90-CDL/Wipro Cat Part No-LR02-102-XXX-57-XX/Philips/ Bajaj

All as per Srl item No.70 above but capacity 60 Watts. Make : Crompton Cat Part No LSTP-60-CDL/ Wipro Cat Part No-LR02-671-XXX-57-XX/ Philips/ HPL

M&L for chain link fencing and steel sections post with two coats aluminum paint over a coat of red-oxide complete including preparation of old steel or iron surfaces all as specfied and directed.

Supply and errecting LT Panel outdoor type CPRI approved mounted and fixed with PCC foundation, made out of MS sheet factory assembled & factory fabricated out of 3.15mm thick sheet steel with suitable size MS angle frame duly spray painted with two coats of gray synthetic enamel paint over one coat of red oxide zinc chrome primer after preparatiion of surface, with required civil works & with and including 4 Nos aluminium bus bars 600 Amps with suitable size porcelain insulators & wiring with copper cable of suitable size, connecting including indicating lamp LED type for each phase, incl inbuilt industrial type locking arrangement, front operated and back openable incl necessry arrangement for fixing with suitable clamps, nuts & bolts etc. The panel pre wired with PVC insulated copper conductor danger notice board, feeders marked, and testing & commissioning, size of panel 2' x 2' x 1' complete all as directed.

M&L for painting to old chain link fencing and steel sections post with two coats aluminum paint over a coat of aluminium red-oxide complete including preparation of old steel or iron surfaces all as specfied and directed.

S&F inverter, 900VA, suitable to operate on 100 to 290 volts, AC, 50 Hz with battery 180AH (minimum backup for 5 hours on 300 watt load) and mounted cabinet complete all as specified and directed. Make : Microtek. Make of Battery : Exide

Supply and fixing in replacement of sheet moulding compound (SMC) junction box, suitable for terminating 2 Nos 4 x 10/16 Sqmm UG cable, two way connector one nos, including dismantling of old one. Make : Sintex/ Finolex/ Universal.

S&F in replacement of OFF Load Change over switch of 63 Amps capacity 415 Volts, 4 pole, incl sheet metal enclosure as per the existing switch including taking out old unserviceable one. Make : Indoasian Cat Part No OFFPO100/ L&T/ Havells/ BENLO

S&F in replacement of DG Set battery 12 volt, 150 AH as existing for 100/ 160/ 180 KVA DG set capacity including dismantling of old battery. Make : Exide/ Luminous/ Amaron

S&F in replacement of DG Set battery 12 volt, 100 AH as existing for 100/ 62.5/ 30 KVA DG set capacity including dismantling of old battery. Make : Exide/ Luminous/ Amaron

S&F in replacement of engine generator controller card model DSE 61-20 Engine protection unit for 160 to 200 KVA DG including dismantling of old units.all as specified and directed. Make : DSE/ Greaves/ Kirlosker

S&F in replacement of engine generator controller card Engine protection unit for 30 to 100 KVA DG including dismantling of old units all as specified and directed.

S.S. Engineers

SAHYOG ELECTRIC

Mighty Steel Sales Crop

sanjay traders

Vinayak Trading House

ENVIRO TECH SERVICES