Design, supply, installation, testing, commissioning of Instrumentation, PLC-based Control System, Fire and Gas alarm detection system at various locations of KSPPL under KSPPL Palakkad-Salem LPG Pipeline project and Annual Maintenance Contract for

Amount

CONTROL SYSTEM WORKS- KERALA

10 SUPPLY

Active Barriers as per technical specifications

For DI

For AI

For Pulse

Surge Protection Devices as per technical specifications

For Analog signals (AI/AO)

For RS 232/485 signals

For LAN application

3 Phase 4 wire (415 V) TT applications

1 Phase 2 wire (230 V) applications

IR Based explosion proof & weather proof (Point type) Hydrocarbon detectors along with all mounting & other accessories as per tender specifications.

Surge Protection Devices for analog signals from 3 wire Infrared Hydrocarbon Detectors

Calibration kit for Point type Hydrocarbon detectors with gas cylinder, regulator, hose pipe, flowmeter etc. along with required accessories complete in all respect.

Instrumentation

FIELD INSTRUMENTS complete with cable glands, fittings, accessories and other installation materials etc.,complete as per tender specifications.

Pressure Transmitters with Cable glands Range max (0 - 100 kg/cm2); Smart type; accuracy 0.075% or better Installation: 2" Pipe Mounted

Temperature Transmitter with duplex RTD, Thermowell & Cable glands, Range max (0 to 100 degC ) Smart type; accuracy 0.1% or better Installation: Transmitter 2" pipe mounted; RTD in thermowell on process pipe above ground installation.

Temperature Transmitter with surface mounted duplex RTD, Weld pad and dual sensors & Cable glands, Range max (0 to 100 degC); Smart type; accuracy 0.1% or better Installation: Transmitter 2" pipe mounted ; RTD in weldpad welded to process pipe surface for below ground installation.

Temperature Transmitter suitable for sub soil temperature measurement with extended RTD length, cable glands, Range max (0 to 100 degC ), Smart type; accuracy 0.2% or better, Installation: Transmitter 2" pipe mounted ; RTD in underground installation at approximate 2 meter from ground level suitable for below ground installation with required ingress protection level.

Pressure switches with junction box & cable glands suitable for High pressure side, set point 22 Kg/cm2 to 70 Kg/cm2. Proof pressure 200 kg/cm2

Pressure switches with junction box & cable glands suitable for High pressure side, set point 65 Kg/cm2 to 160 Kg/cm2. Proof pressure 200 kg/cm2

20 SERVICES

Submission of station-wise (including SV under the station jurisdiction) as built documentation as per detailed scope of work

CONTROL SYSTEM WORKS- TAMIL NADU

10 SUPPLY

Dual Redundant, hot standby, PLC (microprocessor based) system, fault avoidant, complete with Processor, I/O modules, Serial interface modules, Media Converters, Relay Modules,TBs, MCBs, Data Panel (wherever applicable), interconnecting cables, data cables, Managed L-2 Switches (2 Nos with min 16 Ports each) with optical as well as copper ports , Marshalling Panels, rack power supply (dual-redundant), interrogation power supplies (dual-redundant), software auto-manual stations, emergency shutdown switch, diagnostics, firmware, power distribution cabinets, Lightning protection devices and all installation materials etc. so as to make the system complete in all respects as per system configuration, I/O list and tender specifications.

IOCL Coimbatore

IOCL Erode

IOCL Salem

Active Barriers as per technical specifications

For DI

For AI

For A/O

For Pulse

Surge Protection Devices as per technical specifications

For Analog signals (AI/AO)

For RS 232/485 signals

For LAN application

3 Phase 4 wire (415 V) TT applications

1 Phase 2 wire (230 V) applications

IT HARDWARE & NETWORKING

Process PLC Programming Terminal as per tender specifications, along with accessories and softwares as per scope of work and technical specifications.

Server cum Operator work station as per tender specifications for Control System HMI , along with accessories and softwares as per scope of work and technical specifications.

Supply of 23" Display Monitor as per tender specifications.

Supply of Thin Clients (with keyboard, mouse etc.) as per detailed Technical Specifications

Industrial Grade L2 Ethernet Switch (having 24 Nos. of 10/100/1000 MBPS ports) with cables & connectors etc. with optical 1G ports 2 nos. (with SFP & OFC patch cords), complete in all respects as per tend er specifications (1 Set Comprises of 2 switches)

LaserJet Printer, c/w all interconnecting cables, cords, connectors etc., complete in all respects as per tender specs & datasheet

Industrial Grade Ethernet to 2-4 port Serial Gateway/ MODBUS TCP to MODBUS RTU Converter with required connectors, cables, power supply etc. as per tender specifications. (1 set comprises 2 converters)

Industrial grade Serial to Fiber Optic Converter compatible to Owner supplied fibre & supply of patch cords, pig tails, connectors etc. as per tender specifications. (1 SET comprises of media converter at both ends with accessories)

Industrial grade Ethernet to Fiber Optic Converter compatible to Owner supplied fibre & supply of patch cords, pig tails, connectors etc. as per tender specifications.(1 SET comprises of media converter at both ends with accessories)

Industrial grade Serial to Ethernet convertor with required connectors, cables, power supply, etc (1 set comprise of 02 converters) Material to be supplied with RJ45 Configuration kit i.e. One RJ45 to DB9F adapter and one Ethernet crossover cable to be supplied with each module.

Industrial Grade Networking & Optical fibre accessories including LIU, network termination boxes/ fibre management system, pig tails, patchcords, connectors for the complete control System as per tender specifications. (1 set comprises of 2 nos. with all accessories)

SOFTWARE

PLC programming / Ladder logic software etc. for Dual redundant PLC's

MMI Software of same make as the PLC (including one time license fee) etc as per the tender specification. 1 Set means 3 MMI license with one MMI having capability of editing/Creating new graphic screens (i.e. for Control system HMI (02 nos), and programming terminal (1 no)).

15 KVA in (1+1) parallel redundant equal load sharing configuration with Power SPDs and ACDB excluding battery as per the tender specifications- for T&I requirement

Sealed maintenance free 2V VRLA battery in dual string for 4 hrs backup considering aging, temperature & capacity factors complete with all interconnecting cables, glands, battery cables, battery stands, AC distribution boxes, connectors & lugs etc as per the tender specifications for 15 KVA UPS. for T&I UPS

5 KVA in (1+1) parallel redundant equal load sharing configuration with Power SPDs and ACDB excluding battery as per the tender specifications- for Electrical requirement

Sealed maintenance free 2V VRLA battery in dual string for 2 hrs backup considering aging, temperature & capacity factors complete with all interconnecting cables, glands, battery cables, battery stands, AC distribution boxes, connectors & lugs etc as per the tender specifications for 5 KVA UPS.- for Electrical UPS

1 KVA UPS with 20 minutes battery back-up

UPS Spares

PCB's, one of each type for 15 KVA UPS

PCB's, one of each type for 5 KVA UPS

Console Desk suitable for mounting of all the SCC computers, telephone instruments, conference set, station logbook etc, complete as per tender specifications & datasheet.

Upto 10 sections (excluding pie sections)

FIRE & GAS DETECTION SYSTEM

LEL Controller (16 Channel & SIL-2 Certifed) as per tender specifications

2 loop, Addressable, Intelligent Fire Detection and Alarm Panel with FM200/ CO2 release facilities for automatic fire detection & annunciation of alarms for various types of detectors installed like multi sensor, heat detectors, response indicators, loop isolators, manual call points, hooters etc installed in plant area and various buildings as per tender specifications

Fire Alarm Repeat Panel to provide faithful indication of the the status of Main Fire Alarm Panel at a distance of upto 150 m.

IR Based explosion proof & weather proof (Point type) Hydrocarbon detectors along with all mounting & other accessories as per tender specifications.

Multi sensor detectors (addressable type) along with all mounting & other accessories as per the tender specifications

Multi sensor detectors (with relay based output) along with all mounting & other accessories for installation at BV-RTU locations as per the tender specifications

Explosion proof heat detectors for telecom battery room at unattended stations as per technical specifications

Response Indicators along with all mounting & other accessories as per the tender specifications.

Addressable Manual Call Point (for safe area) along with all mounting & other accessories as per the tender specifications.

Manual Call Point (Explosion Proof & Weather Proof) for hazardous area along with all mounting & other accessories as per the tender specifications.

Addressable Beacons for safe area along with all mounting & other accessories & instructions sign as per the tender specifications.

Beacons (Explosion Proof & Weather Proof) for hazardous area along with all mounting & other accessories as per the tender specifications.

Addressable Hooters / Horn / Strobe (for safe area) along with all mounting & other accessories as per the tender specifications.

Explosion Proof / Weather Proof Hooters (for hazardous area) along with all mounting & other accessories as per the tender specifications.

Isolators for isolating of signalling loop in case of any fault alongwith all mounting & other accessories as per the tender specifications.

Monitor modules along with all mounting & other accessories for third party interface as per the tender specifications.

Electric Fire Siren with control panel as per tender specifications.

Portable Gas Detector with controller, audio-visual alarm and suitable (intrisically safe) for hazardous area classified as classification Class I, Div. I Group C&D as per API-RP-500 as per tender specification

Surge Protection Devices for analog signals from 3 wire Infrared Hydrocarbon Detectors

2 Pair x 1.5 Sq. mm, unarmoured FRLS cable compliant to BS:5308, as per the tender specifications for indoor applications to be laid through conduits.

20 mm ISI marked GI conduit along with all fittings & fixtures likeTees, bends, junction boxes, etc for installation of various fire detectors in building

Flame proof and weather proof junction boxes including supply of EP/WP double compression cable glands, plugs for unused cable entries including EP/WP certificates as per the tender specifications for IR type hydrocarbon detectors in hazardous areas.

Weather proof junction boxes including supply of double compression cable glands, plugs for unused cable entries including WP certificates as per the tender specifications for various detectors in buildings.

Calibration kit for Point type Hydrocarbon detectors with gas cylinder, regulator, hose pipe, flowmeter etc. along with required accessories complete in all respect.

Testing Kit/Aerosol cans for Mutisensor detectors including one set of Fibreglass Telescopic Extension Pole 4.5 metres, Universal Removal Tool, Aerosol Smoke Dispenser, Protective Carrying / Storage Bag

Heat Sensing Kit/Testing Kit for explosion proof heat detectors

Instrumentation

FIELD INSTRUMENTS complete with cable glands, fittings, accessories and other installation materials etc.,complete as per tender specifications.

Pressure Transmitters with Cable glands Range max (0 to 20 kg/cm2); Smart type; accuracy 0.075% or better Installation: 2" Pipe Mounted

Pressure Transmitters with Cable glands Range max (0 to 60 kg/cm2); Smart type; accuracy 0.075% or better Installation: 2" Pipe Mounted

Pressure Transmitters with Cable glands Range max (0 - 100 kg/cm2); Smart type; accuracy 0.075% or better Installation: 2" Pipe Mounted

Differential Pressure Transmitter with manifold valves and Cable Glands.Range max (0 to 3 kg/cm2).Smart type; accuracy 0.1% or better

Temperature Transmitter with duplex RTD, Thermowell & Cable glands, Range max (0 to 100 degC ) Smart type; accuracy 0.1% or better Installation: Transmitter 2" pipe mounted; RTD in thermowell on process pipe above ground installation.

Temperature Transmitter with surface mounted duplex RTD, Weld pad and dual sensors & Cable glands, Range max (0 to 100 degC); Smart type; accuracy 0.1% or better Installation: Transmitter 2" pipe mounted ; RTD in weldpad welded to process pipe surface for below ground installation.

Temperature Transmitter suitable for sub soil temperature measurement with extended RTD length, cable glands, Range max (0 to 100 degC ), Smart type; accuracy 0.2% or better, Installation: Transmitter 2" pipe mounted ; RTD in underground installation at approximate 2 meter from ground level suitable for below ground installation with required ingress protection level.

Pressure switches with junction box & cable glands suitable for low pressure side, set point 1 Kg/cm2 to 10 Kg/cm2. Proof pressure 200 kg/cm2

Pressure switches with junction box & cable glands suitable for High pressure side, set point 3 Kg/cm2 to 25 Kg/cm2. Proof pressure 200 kg/cm2

Pressure switches with junction box & cable glands suitable for High pressure side, set point 22 Kg/cm2 to 70 Kg/cm2. Proof pressure 200 kg/cm2

Pressure switches with junction box & cable glands suitable for High pressure side, set point 65 Kg/cm2 to 160 Kg/cm2. Proof pressure 200 kg/cm2

Supply of CAT6 cable (unarmoured) as per tender specifications

Supply of CAT 6 Cable (Armoured) as per tender specifications

Supply of Armoured Power cable (3CX2.5 sqmm)

Cat 6A, LSZH, Stranded Patchcord, 2 Mtr (reputed make) as per tender specifications.

20 SERVICES

Supervison, erection, testing & commissioning of PLC at attended stations, erection and commissioning of PLC , Instruments at Station locations including supervision for termination of control cables, installation and commissioning of SCC systems, UPSs, Console Desks, Network Racks etc., laying of power cables and LAN cables for powering & interfacing the system, interfacing & integration of PLC with SCC machines and field instrumentation systems (including MVWS system) including supplied hardware/ software with station on remote & auto including development of control logics etc making all jobs complete as per drawings / specifications and acceptance of system by Owner. This include supply of all labour, consumables, tools, services rendered etc. The Job also includes configuration at PLC end for interfacing of the PLC system with RTUs for transfering Station data to SCADA System. The job includes interfacing the PLC system with the Marketing PLC for data exchange.

IOCL Coimbatore

IOCL Erode

IOCL Salem

F&G systems

Supervision, erection, testing & commissioning of SIL rated LEL controller, including termination of power & signalling cables, wiring of hydrocarbon detectors, including required support for interfacing with PLC system etc making all jobs complete as per drawings / specifications and acceptance of the system by Owner. This includes supply of all labour, consumables, tools,services rendered etc

Erection, testing & commissioning of 2 Loop Fire Alarm & Detection System comprising of addressable Fire Alarm Panel, addressable detectors of various types such as multisensor detectors, rate of rise heat detectors, manual call points, hooters, etc including fire suppression system, testing of the complete system with simulation and also demonstration of working of the complete system,commissioning of the complete system including the cost of all materials, labour, consumables, equipments tools & tackles as per the specifications & instructions of Site Engineer / EIC.

Installation, testing & commissioning of various types of detectors ,laying of signalling cables (through conduit/ clamping on wall etc), clamping / fixing of GI conduit in various building etc for integration of detectors with existing Fire Alarm panel including all mounting accessories for support, junction boxes etc. as per the approved scheme to complete the work in all respects inclusive of supply of all consumables,cost of all materials, labour, painting services etc. as per specifications, drawings, International Standard practices and the directions of Site Engineer/EIC. Job includesinstallation of all types of detectors, material etc

Multi Sensor Detectors & isolators

Rate of Rise Heat Detectors for safe area & hazardous area \ Explosion proof heat detectors for SVs

Response Indicators & Monitor modules

Manual Call Point (for safe area)

Beacons / Hooters / Horn / Strobe (for safe area)

Laying of unarmoured signal cable through GI pipe / wall / tray etc for interfacing of various type of detectors e.g. multi sensor, ROR, response indicator, hooters, beacons etc

Clamping/ fixing of GI pipe on wall/roof/cable trench etc

Training on supplied system including Control system, F&G etc

Submission of station-wise (including SV under the station jurisdiction) as built documentation as per detailed scope of work

30 COMPOSITE

Installation of explosion proof / weather proof junction boxes for marshalling of control / signalling cables, terminating the cables at field and control panel end, mounting the junction boxes, connecting to earthing grid by supplying and installing all the required materials such as supporting structure, cement concrete, painting, GI wire etc.(excluding supply of the Junction Boxes) complete in all respects as per specifications, approved drawings and direction of EIC / Site Engineerincluding all labour, tools, materials, glanding, ferruling etc.complete in all respects.

Installation of Hooter/Beacon in Hazardous area, terminating the cables at field and control panel end, connecting to earthing grid by supplying and installing all the required material such as supporting structure, cement concrete, painting, GI wire etc. complete in all respects as per specifications.

AMC- KERALA

Comprehensive Annual Maintenance Contract for the system (including supplied facilities at all the attended stations, RCP locations, MOV locations) for a period of 03 years after completion of defect liabillity period for the complete pipeline as per tender requirement for all locations.

AMC for 1st year

AMC for 2nd year

AMC for 3rd year

AMC- TAMIL NADU

Comprehensive Annual Maintenance Contract for the system (including supplied facilities at all the attended stations, RCP locations, MOV locations) for a period of 03 years after completion of defect liabillity period for the complete pipeline as per tender requirement for all locations.

AMC for 1st year

AMC for 2nd year

AMC for 3rd year

ATC Engineering Systems Pvt Ltd. (BID ID -1061739)

Sitra Infotech pvt. Limited (BID ID -1061298)

Yokogawa India Limited (BID ID -1061545)

ATC Engineering Systems Pvt Ltd. (BID ID -1061739)

Sitra Infotech pvt. Limited (BID ID -1061298)

Yokogawa India Limited (BID ID -1061545)