COMPREHENSIVE MAINTENANCE OF DG SETS, AMF PANELS AND ALLIED WORKS IN DOMESTIC AND TECHNICAL AREA AND REPAIRS/MAINTENANCE OF STREET LIGHTS , SOLAR LIGHT, FLOOD LIGHTS , PERIMETER LIGHT AND ALLIED WORKS AT AIR FORCE STATION KALAIKUNDA UNDER GE (AF)

Amount

Comprehensive maintenance for a period of tweleve (12) months of DG sets of capacity 20 KVA installed at various location by cleaning, Oiling,Greasing, topping, calibration, repairs to diesel engine and including replacement of spares parts like clamps, V- Belt of any size,pipe with fittings, check the level of coolant in radiator, repairs to leakage in radiator etc. Gaskets & Oil seals, servicing of the Water Pump, calibration of fuel injection pump,repairs of Self Starter, Alternator, Auto Voltage Regulator, Battery maintenance by topping up of electrolite solution, rectification of engine oil leakage and topping up of engine oil, replacement of unserviceable oil level tube provided on the fuel tank for checking of oil level (The same is to be calibrated and level marked on the tank), repair of wiring of control panel of DG set by replacement with suiatable size of copper wire including Repair/Replacement off toggle switch etc minor repair of self starter, alternator/dynamo, adjustment of carbon brush of any type & connected accessories through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed. (Make: Cummins/ Kriloskar/ Ashok Leyland)

All as per above item No.01.00 here in before but 30 KVA DG set complete all as specified and as directed.

All as per above item No.01.00 here in before but 40 KVA DG set complete all as specified and as directed.

All as per above item No.01.00 here in before but 50 KVA DG set complete all as specified and as directed.

All as per above item No.01.00 here in before but 63 KVA DG set complete all as specified and as directed.

All as per above item No.01.00 here in before but 82.5 KVA DG set complete all as specified and as directed.

All as per above item No.01.00 here in before but 100 KVA DG set complete all as specified and as directed.

All as per above item No.01.00 here in before but 125 KVA DG set complete all as specified and as directed.

All as per above item No.01.00 here in before but 160 KVA DG set complete all as specified and as directed.

All as per above item No.01.00 here in before but 200 KVA DG set complete all as specified and as directed.

All as per above item No.01.00 here in before but 250 KVA DG set complete all as specified and as directed.

All as per above item No.01.00 here in before but 320 KVA DG set complete all as specified and as directed.

All as per above item No.01.00 here in before but 400 KVA DG set complete all as specified and as directed.

NOTES:- (Applicable for BOQ Serial Item No. 1.00 & 13.00 here in before) (i) The Contractor shall provide the following comprehensive services arising out of wear and tear of the normal running of DG Sets (ii) Preventive and Corrective Maintenance : The authorised Service Engineer of OEM or OEM Certified agencies shall visit the site once in a month for carrying out preventive and corrective maintenance on all the units installed at site. This includes maintenance of all mechanical, electrical and electronic parts / sub-assemblies. The preventive maintenance report will be as per the Original Equipment Manufacturer's instructions and as specified in Particular Specification. The Contractor may claim payment on monthly basis. In that case the payment shall be made with pro-rata basis on quoted rates. (iii) Breakdown Maintenance : The Authorised Service Engineer of OEM or OEM Certified Agencies will carry out all breakdown maintenance after receiving information (written or oral) from GE (AF) Kalaikunda officials or their representatives, The OEM's authorised service representative or OEM certified agencies will carry out the required repairs of the units and appraise GE, Engineer-in-Charge and JE the status of the break down repair at site. No payment shall be made on account of any breakdown service during comprehensive maintenence period.

(iv) The Service Engineer will be called in case of any breakdown and the same shall be attended within 24 Hours of lodging of complaint, failing which a penal recovery of Rs.500.00 (Rupees Five Hundred Only) per day till such time the unit is attended and complaint is resolved,will be recovered from the outstanding dues to the Contractor. (v) Cost of minor items like teflon tape, metal washers, fibre/rubber washers, screws, small nuts & bolts and like shall be deemed to be inclusive of the quoted rate. (vi) Spares required for replacement of defective ones will be measured and paid seperately under Prime Cost Sum and supply here- in -after. (vii) The Contractor shall maintain service reports for all visits & breakdown visits & copy of the same will be submitted every month to the Engineer in Charge.

Supply and replacement of fan belt/ V belt suitable for dynamo / Radiator capacity upto 400 KVA DG set of any make, size as per existing make and model complete all as specirfied and directed

All as per above item No.14.00 here in before but up to 200 KVA DG set complete all as specified and as directed.

Supply only radiator fan capacity of 125KVA to 400 KVA DG set of any make as per existing model fan complete all as specirfied and directed

Supply Water Pump complete assembly including complete assembly , Pulley, Spin on filter, BT unit, Gasket, Bearing,Hose pipe, rubber seal & clamp capacity 125 to 400 KVA DG set of any make complete including taking down old unserceable as per OEM specification through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed.

Supply only f shut down solenoid valve for the DG set capacity upto 400 KVA including taking down old unserceable as per OEM specification through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed.

Supply only of shut down solenoid valve for the DG set capacity upto 100 KVA including taking down old unserceable as per OEM specification through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed.

Supply only self starter assembly of existing Make for 20 to 63 KVA DG set including taking down old unserceable as per OEM specification through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed.

Supply only self starter assembly of existing Make for 82.5 to 160 KVA DG set including taking down old unserceable as per OEM specification through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed.

Supply only self starter assembly of existing Make for 200 to 320 KVA DG set including taking down old unserceable as per OEM specification through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed.

Supply only self starter assembly of existing Make for 400 KVA DG set including taking down old unserceable as per OEM specification through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed.

Supply only solenoid switch of existing Make for 40 to 125 KVA DG set including taking down old unserceable as per OEM specification through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed.

Supply only solenoid switch of existing Make for 200 to 400 KVA DG set including taking down old unserceable as per OEM specification through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed.

Decoupling alternator from the DG set engine, transportation to nearest workshop for repair, dismantling parts of alternator i.e. stator, rotor, slip ring, MX unit/AVR, carbon brass with holder for rewinding of armature with suitable size of super enamelled copper wire including heating varnishing providing required insulating materials for alternator capacity 200 to 400 KVA as per OEM specification through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Decoupling alternator from the DG set engine, transportation to nearest workshop for repair, dismantling parts of alternator i.e. stator, rotor, slip ring, MX unit/AVR, carbon brass with holder for rewinding of armature with suitable size of super enamelled copper wire including heating varnishing providing required insulating materials for alternator capacity 20 to 63 KVA as per OEM specification through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Decoupling alternator from the DG set engine, transportation to nearest workshop for repair, dismantling parts of alternator i.e. stator, rotor, slip ring, MX unit/AVR, carbon brass with holder for rewinding of armature with suitable size of super enamelled copper wire including heating varnishing providing required insulating materials for alternator capacity 82.5 to125 KVA as per OEM specification through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Disassembling parts of alternator 12 Volt, for diesel engine, replacement of bearing, armature containing 12 Volts voltage regulator, reassembling and testing on completion as per OEM specification through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

S & F Dynamo and refixing after necessary repair including replacement primary coil, auxilary coil and carbon brush including replacement of clutch, bendix pinion, solenoid switch, carbon brush including reassembling and testing for smooth operation complete all as specified and as directed. the DG set of capacity 20 KVA to 82.5 KVA including taking out burnt / unserviceable as per OEM specification through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

S & F Dynamo and refixing after necessary repair including replacement primary coil, auxilary coil and carbon brush including replacement of clutch, bendix pinion, solenoid switch, carbon brush including reassembling and testing for smooth operation complete all as specified and as directed. the DG set of capacity 100 KVA to 400 KVA including taking out burnt / unserviceable as per OEM specification through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

S & F for replacement of Voltage regulator Device (AVR) for the DG set of capacity 20 to 100 KVA including taking out burnt / unserviceable as per OEM specification through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

S & F for replacement of Voltage regulator Device (AVR) for the DG set of capacity 125 to 250 KVA including taking out burnt / unserviceable as per OEM specification through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

S & F for replacement of Voltage regulator Device (AVR) for the DG set of capacity 320 to 400 KVA including taking out burnt / unserviceable as per OEM specification through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

S & F for Replacement of Display power control for the DG set of capacity 125 to 400 KVA DG set including including taking out burnt / unserviceable as per OEM specification through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Comprehensive maintenance for a period of tweleve (12) months AMF/ATS Panel and rewiring of the defected wiring connection of AMF panel by proper connection using thimble for 82.5 TO 400 KVA DG set at Transmitter, by taking shut down from Main Power House , including replacement of defective accessories through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed : Note : (i) Servicing and commissioning of DG set AMF /ATS panel to be carried out as per manufacturers instructions and by qualified service engineer of DG set service center. (ii) Materials/Spare parts required for above service maintenance shall be measured and paid seperately under repective items as "Supply only Materials". (iii) Minor spares like Lugs, ferrule etc, provided by contractor.

Supply only Digital Amp / Volt / Frequency meter of range 0-30 Amp as per existing type any make including replacement of defective accessories through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Supply only Digital Amp Meter for above 30 Amp as per existing type of any make (As per sample) including replacement of defective accessories through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Supply only push switch Start, Stop & Reset including replacement of defective accessories through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Supply only Start & Stop Relay 30Amps,12 Volt including replacement of defective accessories through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Supply only phase Indicator lamp of R-Y-B Phase including replacement of defective accessories through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Supply only Oil level indicator meter including replacement of defective accessories through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Supply only 20 A HRC fuse including fuse holder including replacement of defective accessories through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Supply only upto 63 A HRC fuse including replacement of defective accessories through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Supply only up to 160A HRC fuse including replacement of defective accessories through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Supply only upto 225A HRC fuse including replacement of defective accessories through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Supply only Air break power contactor, 240 volt, AC-I 40 amps, including replacement of defective accessories through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Supply only power contactor AC 1 And AC 3, 4 pole 150 to 800 Amps for suitable existing panel complete including replacement of defective accessories through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Supply only 63 A 4- pole contactor including replacement of defective accessories through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed . make: L&T, Model MCX 12 or Equivalent

Supply only Auto transfer switch suitable 400 KVA including replacement of defective accessories through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Supply only battery charger of rating 12/24 V 10 A including replacement of defective accessories through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Supply only 3- phase, 415 V, 45-65 Hz Multi function Meter including replacement of defective accessories through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Supply Only AMF Controller unit as per OEM specification for the DG Set of capacity 320/400 KV through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Supply Only AMF Controller unit as per OEM specification for the DG Set of capacity 200/250 KV through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Supply Only AMF Controller unit as per OEM specification for the DG Set of capacity 125/160 KV through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Supply Only AMF Controller unit as per OEM specification for the DG Set of capacity 63/82.5 KV through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Supply Only AMF Controller unit as per OEM specification for the DG Set of capacity 40/50 KV through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Supply Only AMF Controller unit as per OEM specification for the DG Set of capacity 20/30 KV through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Supply Only Governor card for 125 KVA to 400 KVA DG Set of capacity including taking down old u/s as per OEM specification through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Supply Only Magnetic pickup unit for 125 KVA to 400 KVA DG Set of capacity including taking down old u/s as per OEM specification through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Supply & connect in replacement of battery 180 AH, 25 plate with initial Charger Specific gravity 12.60 of 12 volts complete all as directed by Engineer-in-Charge. (Make:- EXIDE/Amron or equivalent

Supply & connect in replacement of battery 150 AH, 25 plate with initial Charger Specific gravity 12.60 of 12 volts complete all as directed by Engineer-in-Charge. (Make:- EXIDE/Amron or equivalent

Supply and filling in replacement of Engine oil 20W40 210 litres to top up/ refilling of all DG set as per the direction of Engineer-in-charge.(Make Gulf/Castrol/Volvalin)

Supply & fixing in replacement of new Air cleaner complete all as specified and directed

Supply and pouring distilled water for battery and as directed .

Supply for pouring of coolant suitable for radiator for Kirloskar/Jackson make engine as per the requirement of time to time as directed by Engr-in-charge for various capacities of DG Set (Make : SERVO/CASTROL/PUROCOOL)

Supply for Battery Terminals 12V, 180 AH complete all as specified and directed by Engr-in Charge.

S & F for fixing of Door Hinges for the DG Set of various capacity through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

S & F for fixing of Diesel tank rain cap for the DG Set of various capacity through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Supply only the asbestos rope on silencer of DG set of various capacity including cladding with asbestos powder over wire mesh through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Supply only petroleum jelly, free from low molecular free from unpleasant adour, no toxic or deterministic hazards through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Supply and fix in repair all type of Hoses for lub oil, fuel, coolant etc., necessary clamping through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Supply and fix water level sensor upto 400 KVA DG set as per existing model complete al as specified and directed.

Supply and fix door lock for existing canopy upto 400 KVA DG set as per existing model complete al through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Repair and Replacement of locking arrangement kit for engine with key through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Supply and fix in repair turbo charger as per suitable existing DG set upto 400 KVA through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

Supply and fix in repair turbo overhauling kit as per suitable existing DG set upto 400 KVA through Authorised Original Equipment Manufacturer's Service Centre Engineers or through OEM Certified Agencies as approved by GE, complete all as specified and as directed

M&L for Earthing complete with Galvanised steel earth plate electrode of size 600 x 600 x 6 mm thick buried directly in ground with earth pit not less than 3.25 meter deep below ground level with top edge of plate not less than 2.5 meter below normal ground level connected to galvanised iron strip 32x6 mm as earth lead strip by means of nuts, bolts, check nuts, washers of galvanized iron as steel all as shown electrical plate No 3 connected to earthing test point all as specified or indicated including testing on completion, surrounded from all sides by mixture of charcoal and common salt and elctrode by means of steel and GI pipe light grade 20mm bore dia bore for watering funnel with wire mesh, CI cover with frame , PCC chamber pit with PCC 1:3:6 type C-2 excavation and earth work all as shown in electrical plate No 3 connected to earthing test point all as specified. NOTE : 1. The unit rare includes for protectionh GI pipe of 40mm and watering pipe of 20mm bore including excavation for earth pit in any type of soil/disintegrate rock. 2. Contractor has to bring agriculture soil from outside of defence land and fill in earth pit to acheive desired result as the soil resisitivity is very high. 3. The cost of GI strip of 32x6 from top of earth plate upto 7.5 meter above ground level is deemed to be included in the unit rate. 4. All the joints in GI strip and connectgion with earth plate to be welded through brazing and in addition by providing double brass nut bolt and washer. 5.Costing of welding and nut bolts are deemed to be included in the unit rate

Taking down carefully diesel engine driven generating set capacity 400KVA after decoupling alternator, dismantling parts of diesel engine for top overhauling & inspection of rocker level bush, cylinder head valve, valve seat, oil chamber gasket, piston ring, cylinder liner, connecting rod, bearing, connecting rod brush, handling conveyance of defective cylinder head to nearest workshop for decarbonising, valve grinding, polishing, seat cutting & fitting, re-assembling of parts including replacement of engine oil as per exterior grade/specification and unserviceable parts, miscellaneous parts such as nuts, bolts, washers, screws, circlip, benjo bolt, copper washers etc. and re-fixing engine assembly in original position and testing for smooth operation with and including Overhauling/calibration of fuel injection pump including replacement of service kit, bearing, spring washers, copper washers, benjo bolt, gasket ,calibration of injectors including replacement of nozzles , Repairs to radiator assembly of diesel driven generating set engines by proper cleaning of the storage tanks, circulatory tubing’s and fins with caustic soda solution, breezing leaking points of circulatory tube & soldering leaking points of circulatory tube and storage tanks including testing for water tightness complete all as specified and directed. (Note: other spare parts required for replacement will be measured and paid as supply only) Make of DG Set: Kirloskar/ Ashok Leyland/CG

Supply only Nozzle

Supply only FIP Element

Supply only FIP overflow valve

Supply only FIP screen filter.

Supply only Lubricating oil filter.

Supply only Fuel Filter.

Supply only Flexible pipe set.

Supply only Sealing ring set.

Supply only Air Filter.

Supply only Tappet cover gasket

Supply only Exhaust gasket

Supply only Water line hose

Supply only Head O ring (B)

Supply only Head O ring (S)

Supply only Injector O ring

Supply only Pressure pipe set

Supply only Centrifuge paper

Supply only Taflon tape

Supply only Intake manifold gasket

Supply only Annabond sealant

Taking down carefully diesel engine driven generating set capacity 320KVA after decoupling alternator, dismantling parts of diesel engine for top overhauling & inspection of rocker level bush, cylinder head valve, valve seat, oil chamber gasket, piston ring, cylinder liner, connecting rod, bearing, connecting rod brush, handling conveyance of defective cylinder head to nearest workshop for decarbonising, valve grinding, polishing, seat cutting & fitting, re-assembling of parts including replacement of engine oil as per exterior grade/specification and unserviceable parts, miscellaneous parts such as nuts, bolts, washers, screws, circlip, benjo bolt, copper washers etc. and re-fixing engine assembly in original position and testing for smooth operation with and including Overhauling/calibration of fuel injection pump including replacement of service kit, bearing, spring washers, copper washers, benjo bolt, gasket ,calibration of injectors including replacement of nozzles , Repairs to radiator assembly of diesel driven generating set engines by proper cleaning of the storage tanks, circulatory tubing’s and fins with caustic soda solution, breezing leaking points of circulatory tube & soldering leaking points of circulatory tube and storage tanks including testing for water tightness complete all as specified and directed. (Note: other spare parts required for replacement will be measured and paid as supply only) Make of DG Set: Kirloskar/ Ashok Leyland/CG

Supply only Nozzle

Supply only FIP Element

Supply only FIP overflow valve

Supply only FIP screen filter.

Supply only Lubricating oil filter.

Supply only Fuel Filter.

Supply only Flexible pipe set.

Supply only Sealing ring set.

Supply only Air Filter.

Supply only Tappet cover gasket

Supply only Exhaust gasket

Supply only Water line hose

Supply only Head O ring (B)

Supply only Head O ring (S)

Supply only Injector O ring

Supply only Pressure pipe set

Supply only Centrifuge paper

Supply only Taflon tape

Supply only Intake manifold gasket

Supply only Annabond sealant

Taking down carefully diesel engine driven generating set capacity 30KVA after decoupling alternator, dismantling parts of diesel engine for top overhauling & inspection of rocker level bush, cylinder head valve, valve seat, oil chamber gasket, piston ring, cylinder liner, connecting rod, bearing, connecting rod brush, handling conveyance of defective cylinder head to nearest workshop for decarbonising, valve grinding, polishing, seat cutting & fitting, re-assembling of parts including replacement of engine oil as per exterior grade/specification and unserviceable parts, miscellaneous parts such as nuts, bolts, washers, screws, circlip, benjo bolt, copper washers etc. and re-fixing engine assembly in original position and testing for smooth operation with and including Overhauling/calibration of fuel injection pump including replacement of service kit, bearing, spring washers, copper washers, benjo bolt, gasket ,calibration of injectors including replacement of nozzles , Repairs to radiator assembly of diesel driven generating set engines by proper cleaning of the storage tanks, circulatory tubing’s and fins with caustic soda solution, breezing leaking points of circulatory tube & soldering leaking points of circulatory tube and storage tanks including testing for water tightness complete all as specified and directed. (Note: other spare parts required for replacement will be measured and paid as supply only) Make of DG Set: Kirloskar/ Ashok Leyland/CG

Supply only Nozzle

Supply only FIP Element

Supply only FIP overflow valve

Supply only FIP screen filter.

Supply only Lubricating oil filter.

Supply only Fuel Filter.

Supply only Flexible pipe set.

Supply only Sealing ring set.

Supply only Air Filter.

Supply only Tappet cover gasket

Supply only Exhaust gasket

Supply only Water line hose

Supply only Head O ring (B)

Supply only Head O ring (S)

Supply only Injector O ring

Supply only Pressure pipe set

Supply only Centrifuge paper

Supply only Taflon tape

Supply only Intake manifold gasket

Supply only Annabond sealant

Excavating in trenches, n exc 1.5 m wide and n exc 1.5 m in depth; for foundation, etc. or for shafts, wells, cesspits, manholes, pier holes, etc. n exc 10 sq m on plan and n exc 1.5 m in depth and getting out in any kind of soil ,complete all as specified and directed Note : Manual excavation to be done. During excavation if any damage occured to existing cable any type/ water pipe line, it will be contractor responsibilty to get it repair and make functional by providing jointing kit etc without any extra cost. Contractor has to repair it within 24 hrs so that essential service can not be effected due to such damage.If contractor fails to repair it within 24 hrs penalty @ Rs 500/-per hour will be charged to contractor. In this GE decision will be final.

Returning filling in soft/loose soil, including, spreading levelling watering and well ramming in layers not exc. 25 cm complete all as specified and directed.

Removing surplus excavated material from site not exceeding 50 mtrs from starting point and depositing where directed at level not exceeding 1.5 mtr above the starting point all as specified and directed.

M & L sand filling in-trenches with clean dry sand unwashed including gently pruning around cables complete all as specified and directed by Eng in Charge. Note:-Punned thickness to be measured for payment.

M & L for Fly ash bricks laid in trenches as in protection of UG cables all as specified and as directed.

Laying old size sub class ‘B’ brick for PVC/ XLPE under ground cable protection in trench, layed in the manner that width of brick to be peperndicular to the axis of cable , over LT under ground cable (retreived from taking out of old unsv cable) all as specified and directed.

S & F LED street lights nominal power 60 Watt, LED of Make Osram; Bridge Lux; Philips; Nicha; Cree; LED wattage of minimum 3 watt each and Maximum 5 watt each, operational voltage of 170 volts to 270 volts, frequency of 50 Hz, lumen output of minimum 7200, lumen efficacy of minimum 120 lumens per watt, built-in integrated electronic LED driver, output open /short circuit protection, phase to phase protection, over voltage protection, surge voltage protection upto 4 KVs, protection grade IP 66, CRI greater than 70%, CW available CCT of 5700K, power factor of minimum 0.95, pressure die-cast aluminium alloy housing with polyester powder coated metallic silver finish after phosphochromate treatment, life span of minimum 50000 burning hours with L70 and IK 10 including fixing at any height and including wiring using three core PVC insulated, PVC sheathed, flexible stranded copper conductor FR-LSH cables suitable for outdoor use, 1.5 sqmm as per IS 694: 2010 with and including taking down defective light fitting from any location mounted on any type of poles/bldgs/ tower/ high mast / Blast pan of up to 18 Mtr height including all necessary scaffolding and safety measures complete after disconnecting of supply cable for replacement of fittings all as specified and directed by Engineer in charge. Note : (i) Any T& P required for the work shall be arranged by the contractor.(ii) It is mandatory that contractor shall submit the insurance certificate minimum 5 Lakh sum assured of all staff/employee employed by him for the work services. . Make Bajaj/Wipro/Orient electric

S & F LED street lights nominal power 90 Watt, LED of Make Osram; Bridge Lux ; Philips; Nicha; Cree; LED wattage of minimum 3 watt each and Maximum 5 watt each, operational voltage of 170 volts to 270 volts, frequency of 50 Hz, lumen output of minimum 10800, lumen efficacy of minimum 120 lumens per watt, built-in integrated electronic LED driver, output open /short circuit protection, phase to phase protection, over voltage protection, surge voltage protection upto 4 KVs, protection grade IP 66, CRI greater than 70%, CW available CCT of 5700K, power factor of minimum 0.95, pressure die-cast aluminium alloy housing with polyester powder coated metallic silver finish after phosphochromate treatment, life span of minimum 50000 burning hours with L70 and IK 10 including fixing at any height and including wiring using three core PVC insulated, PVC sheathed, flexible stranded copper conductor FR-LSH cables suitable for outdoor use, 1.5 sqmm as per IS 694: 2010 with and including taking down defective light fitting from any location mounted on any type of poles/bldgs/ tower/ high mast / Blast pan of up to 18 Mtr height including all necessary scaffolding and safety measures complete after disconnecting of supply cable for replacement of fittings all as specified and directed by Engineer in charge. Note : (i) Any T& P required for the work shall be arranged by the contractor.(ii) It is mandatory that contractor shall submit the insurance certificate minimum 5 Lakh sum assured of all staff/employee employed by him for the work services. . Make Bajaj/Wipro/Orient electric

S & F LED flood lights nominal power 120 Watt, LED of Make Osram; Bridge Lux; Philips; Nicha; Cree; LED wattage of minimum 3 watt each and Maximum 5 watt each, operational voltage of 170 volts to 270 volts, frequency of 50 Hz, lumen efficacy of minimum 120 lumens per watt, built-in integrated electronic LED driver, output open /short circuit protection, phase to phase protection, over voltage protection, surge voltage protection upto 4 KVs, protection grade IP 66, CRI greater than 70%, CW available CCT of 5700K, power factor of minimum 0.95, pressure die-cast aluminium alloy housing with polyester powder coated metallic silver finish after phosphochromate treatment, life span of minimum 50000 burning hours with L 70 and IK 10 Make mentioned under particular specification including fixing at any height and including wiring using three core PVC insulated, PVC sheathed, flexible stranded copper conductor FR-LSH cables suitable for outdoor use, 1.5 sqmm as per IS 694: 2010 with and including taking down defective light fitting from any location mounted on any type of poles/bldgs/ tower/ high mast / Blast pan of up to 10 Mtr height including all necessary scaffolding and safety measures complete after disconnecting of supply cable for replacement of fittings all as specified and directed by Engineer in charge. Note : (i) Any T& P required for the work shall be arranged by the contractor.(ii) It is mandatory that contractor shall submit the insurance certificate minimum 5 Lakh sum assured of all staff/employee employed by him for the work services and copy of the same shall be submitted along with RAR/FB. . Make Bajaj/Wipro/Orient electric

Checking of street light feeder over head conductors /underground cables including digging out incoming and outgoing cables of any sizes from loop near junction box/ feeder pillar box in tranches, cutting burntout uninsulated portion of cable and rectify the defect and relaying the XLPE cable under ground aluminium conductor in trenches and returning and filling the excavated soil including using elect tools, equipments and safety devices after arranging elect shut down of street light feeders from substation to remove elect faults like tightening of loose jumpers, trimming of tree branches on a particular span, re-tightening of binding wires on insulators, re-tightening of cable lugs etc all as required at site and as directed. Note:- (i) The elect employed for the purpose will be highly skilled along with one mate and should have all necessary tools and safety devices. (ii) Suitable size of cable lugs to be provided by contractor for fixing /jointing the cable in bus bar etc. (iii) Cable gland if required shall be provided and included in cost of repair. (iv) Existing cable to be removed from MCCB/MCB and to be refixed after providing suitable size lugs. Cost of lugs included in cost of repair.

Supply and fixing loop in- loop out fuse thermoplastic junction box of internal dimention 254 x 180 x 90mm made of FRP sheet with weather proof canopy and locking screw fitted with and including 50 Amp rated 4 way connectors for 3 phase and neutral incoming/outgoing , mounted in the box, fixing on street pole/rail poles including necessary aluminium clamps, suitable glands, lugs and GI nut and bolt including taking down old unserviceable junction box all as specified and as directed by Engr-in-Charge. Make - Cape Electric, Model -CJB013PS or equivalent make of Hansel/ Sintex.

S & F in repairs 3 core flexible conductor FR-LSH cables for outdoor use, PVC insulation of type C and having PVC sheath of type ST2, 1.5 sqmm as per IS 694: 2010, ISI marked, annealed, multistranded copper conductor for fittings complete all as specified and as directed.

S & F in repairs 3 core flexible conductor FR-LSH cables for outdoor use, PVC insulation of type C and having PVC sheath of type ST2, 2.5 sqmm as per IS 694: 2010, ISI marked, annealed, multistranded copper conductor for fittings complete all as specified and as directed.

Supply and Fix in repairs, 3 pole power contactors conforming to IS / IEC 60947-4-1 & IEC 60947-4-1, type MNX 40 rating, 40 Amps, complete all as specified and directed. [Cat No.CS94190 of Make “L&T” or equivalent Model of Make Siemens/ ABB/Hager.]

Supply and fixed in repair of multifunction digital timer switch (5-40) Amps , 240 Volts , AC , Singlephase complete all as specified and as directed. [Cat No.67DDTO of Make “L&T” or equivalent Model of Make Siemens/ Legrand / ABB/Hager.]

Supply and fixed in repairs MCB TPN 63 Amps, 'C' series 10kA, 415 Volts and to be housed in DBs complete including necessry connection complete all as specified and directed. (Note :- Suitable size cable lugs to be fixed with MCB are deemed to be included in unit rate ).

Supply installation, testing and commissioning of outdoor street light panels, degree of protection IP 54, AC 230 V, 50 Hz, single phase, maximum load12 kW, prewired with astronomical time switch,contactor TP rating 65 Amp and MCB single pole & neutral rating 63 Amp,all as per Cat No. TL065ASO of Make “Indoasian” or equivalent Model of Make Havells/C&S Electric/Hager, complete all as specified and directed.

S & F Non metallic PVC medium grade conduit 20 mm dia, ISI marked for drawing aluminium/ copper conductor cable between pole junction box and light fitting including fixing clamp made of GI strips and nut and bolts (Minimum 3 clamp in each pole to be provided.) including taking out old unserviceable complete all as specified and directed. Make : Presto Plast "MMS"or equivalent make

M & L Painting of steel pole (swan neck type or straight type) up to 12 mtr height with cross arms, clamp of any length and shape for LT overhead line/ for street light with two coat of aluminium paint after scraching out old paint, cleaning and exiting surface rust free, preparation of the existing surface, including marking pole numbers in a 15 cm dia yellow circle with number writting with black syenthic paint/ Stricker, including painting strips in alternate from bottom to top with three strips of black syenthatic paint & two strips of Yellow/ Sky blue paint (as per existing pattern through out the circumference of pole, including removing extra wall papdi ,peel off wall papdi by sand paper and making good with putty as per existing thickness and applying one coat of white washing on PCC copping of pole and re-numbering of pole with approved size of letter ( Example - P- 001) with synthetic enamel paint of white colour background and black colour lettering complete all as specified and as directed.

M & L Painting to the LT PCC poles with strips in alternate from bottom to top with three strips of black synthatic paint & two strips of Yellow/ Sky blue paint (as per existing pattern) through out the circumference of pole including one coat of lime wash on PCC copping of pole , two coat of white colour cement base paint on pole and two coat of aluminium paint to channels, cross arm, clamps and pipes fixed/ mounted on pole after scraching out old paint, cleaning and making exiting surface rust free, preparation of the existing surface, including marking pole numbers in a 15 cm dia yellow circle with number writting with black syenthic paint/ stricker complete all as specified and directed.

M & L for Tree trimming around 5 mtr around existing overhead line, removing of vegitation and bushes between one span (2.5 Mtr both side , distance between span pole to pole max 25-50 mtrs to be consider as one span) complete all as specified and directed by Enginner-In-Charge. Note:- (i) Contractor has to trim and pruning of tree to be done falls in span between pole to pole. (ii) Necessary survey of site to be done before quoting the rate. If required JCB to be used for clearing the vegitation on the rout of overhead line. (iii) Due to speedy growth of trees/ branches pruning / trimming to be done in perodicity as required irrespective of location. Location can be repeated as per the requirement and measured as per work done. (iii) After tree pruning disposal of branches and kept in stack at the site (within 100 mtrs) directed by Eng in charge shall be done by the contractor.

Supply install, testing and commissioning Integral LED aviation light comprising of aluminium housing with polycarbonate enclosure,including taking ou unservieable all as specified and directed. Make Bajaj Cat Part No 110731 BGAV 302 LED or Havells/Philips.

Taking down and disconnecting Old unsv solar street light and Supply and fixing all in one Solar street light made with High Efficiency Mono Crystalline Solar PV Module, Lithium Ferro Phosphate battery with in-built BMS technology, High Efficacy LED, MPPT Solar Charge Controller and Aluminium Extruded body & is specially progrmmed to automatically control the dimming and brightness of light, which increases the backup time with system wattage 20 watt, 12 Volt, DC system lumen output greater than 2200 lumen, system panel module capacity 12 V, MPPT charge controller and PR Sensor with CCT 6000-6500K incl polycrysttaline cell, IP-65 with efficiency greater than 90% with adjustable tilt angle 0-15 degree complete all as specified and directed as per Engr-in-charge. CAT No - SOLAR AIO 20W OF MAKE HAVELLS or equivalent to Philips/Bajaj/Crompton/Orient electric.

Disconnecting and Taking out unserviceable, U/G cables, 1100 Volts grade from trenches/ducts/ poles etc of any size complete all as directed.

M&L for relaying old serviceable UG cable of any size/ type on trenches/ wall/ roof etc. after necessary repair/ rerouting works complete all as specified and directed by Engr-in-charge. Note :- i) In relaying of cable old serviceable bricks, GI pipes obtained during taking out existing cable shall be reused. If required new bricks, sand, GI pipe shall also be use. New brick and sand to be measured and paid under relavant item seperately.

Supply, laying, jointing, testing and commissioning cross-linked polyethylene (XLPE) insulated cable for working voltages of 1100 V, PVC sheathed, armoured, 4 core with reduced neutral conductors (4 core), nominal cross sectional area of main conductor 16 sqmm, stranded aluminium conductor, ISI marked as per IS 7098(Part-I): 1988 including cable glands, lugs etc. to suit the cable size and to be laid in trenches, fixed along pole, under floors, through GI pipe laid under floors/roads, through concealed GI pipe along wall etc. complete all as specified and as directed.

All as per Item No 83.00 here-in-before but size of cable 10 sqmm 4 core, complete all as specified and as directed.

Horizontal boring of holes, under road/ pavement / hard standing etc.,not exceeding 15 Metres in length, in any type of soil, suitable for passing through 50 mm bore, galvanised steel tubing,and making good distrubed surfaces as per existing specification complete all as specified and directed.

Material and labour for 50 mm dia galvanized iron tube light grade for cable protection, supporting to poles, plinth protections, road crossing, trenches, footpath etc, including including all fitting clamps, nut, bolt and washers complete all as specified and directed.

M & L for bracket made out of GI pipe 40 mm dia medium grade, 1.6 metre long bent to shape with MS flat iron clamps made out of 40 mm X 6 mm thick 2-nos mild steel nuts, bolts incuding painting two coats of aluminium paint over a coat of primer all as specified and directed by Engineer In Charge. including taking down old unservieable complete all as specified and directed.

Prime Cost Sum. The prime cost to be used as directed by the Accepting Officer vide Condition 1 (v) and 5 of IAFW-2249 (General Condition of Contracts) forming part of the tender documents. (a) Provide a prime cost of Rs.6,50,000.00 for supply only of spare parts suitable for various capacities of DG Sets, AMF Panel including all spare parts and Rewinding of Electric Motors/Alternators after dismantling and based on findings of the actual requirements of spares/burnt out windings for rewinding, through a BOO convened by the Accepting Officer.The spares shall procured directly from the OEMs or their aurhorised distributor/dealer as approved by GE. Rewinding of electric motors/alternators/dynamos/self starter shall be done through authorised Service Engineer of OEM or OEM Certified Agencies as approved by GE. (b) Bidder's/Contractor's quoted amount shall be inclusive of his overhead and profit and including all taxes and insert amount to cover all. The Bidder's/Contractor's is to quote lump sum amount under Column 6 covering all the aspects mentioned here in before, representing (%) percentage under Column 9, Above/Below (+ or - denomination) the Prime Cost Sum inserted by MES under Column 5. However, the quoted amount under Column 6 shall not exceed 15% (Fifteen Percentage) of Prime Cost Sum inserted by MES under Column 5. In case, the Bidder's/Contractor's quoted amount is in excess of 15% of the estimated amount, the same shall be restricted to 15% (Fifteen Percentage) and the amount quoted shall be corrected accordingly to work out the contract sum.

NAVYUG CONSTRUCTION