REPAIR AND MAINTENANCE OF DG SETS,STREET LIGHTS,SECURITY LIGHTS,HIGH MAST LIGHTS AND OTHER CONNECTED ITEMS AT AIR FORCE STATION BARWALA UNDER AGE (I) HIGHGROUND CHANDIGARH

Amount

Maintenance & servicing of DG set of any make, type, model as per set norms of the original manufacturer set and by the authorised rep of the company after unscrewing nut, bolts, screws etc. for servicing, maintenance, tigthtening, adjustment & cleaning of all moving and stationary parts of DG set, complete and segregating the parts for repair/ refixing/ replacing of capacity 40 KVA , complete all as specified and directed. Make of DG sets :- kirloskar/Crompton Greaves/Ruston/Ashok Leyland /Cummins Note: The quoted rate includes the following: (a) Taking down of unserviceable parts. (b) Any minor repair, replacement of minor parts such as screws, gasket, nuts, bolts, washers, cleaning & greasing etc. of DG set parts. (c) Defective parts/ engine oil to be replaced will be measured & paid separately under supply only item as apended below.

All as per Serial Item No. 1 here-in-before but capacity 63 KVA

Supply only under mentioned spare/parts (from item No 3.01 to item No 3.12) suitable for the DG set complete all as specified and directed:-

Primary fuel filter element for DG set capacity 40KVA

Primary fuel filter element for DG set capacity 63KVA

Secondry fuel filter element for DG set capacity 40KVA

Secondry fuel filter element for DG set capacity 63KVA

Air filter (inner & Outer) element for DG set capacity 40KVA

Air filter (inner & Outer) element for DG set capacity 63KVA

Oil filter element for DG set capacity 40KVA

Oil filter element for DG set capacity 63KVA

Fuel and oil line complete for DG set capacity 40KVA

Fuel and oil line complete for DG set capacity 63KVA

Water hose pipe set complete for DG set capacity 40KVA

Water hose pipe set complete for DG set capacity 63KVA

Material and labour for taking out radiator and repairing/brazing to make it leakage free, cleaning and re-fixing the radiator including testing for DG set capacity 40KVA, complete all as specified and directed.

All as per item No. 4 here-in-before but DG set capacity 63KVA complete all as specified and directed.

Supply and filing lubricant oil (Engine oil) (Grade as recommended by the manufacturer of DG set and as approved) complete all as specified and directed.

Supply, install, connecting and testing in replacement maintenance free batteries, 12 Volts, 180AH, complete all as specified and directed.

Supply and fix, battery lead not less than 1.5 metre long, made out of 50 Sqmm copper cable with terminal of brass with marking (+)/(-) and fixing in position and testing, including taking down and removal, complete all as specified and directed.

Supply and filling, engine coolant in radiators of DG sets as per DG set manufacturer's recommendations at different locations, brought at site in sealed packets, complete all as specified and directed.

Maintenance, repair, servicing and calibration of automatic mains failure panel, DC & 415/440 volt AC supply operated system by locating faults and replacement of unserviceable parts and components for DG set 10KVA to 63 KVA and testing on completion , complete all as specified and directed. Make of DG sets:- Kirloskar/Crompton Greaves/Sudhir/Ashok Leyland Note: The quoted rate includes the following: (a) Taking down of unserviceable parts. (b) Any minor repair, replacement of minor parts such as screws, gasket, nuts, bolts, washers, cleaning & greasing etc. of DG set parts. (c) Defective parts/ engine oil to be replaced will be measured & paid separately under supply only

Material and labour repair of faulty worn out control wiring DC/AC for engine starting and off, with adequate and suitable size copper conductor wire, connected with proper copper lugs & terminals through protection pipe/casing, complete all as specified and directed.

Material and labour for repair of worn out/faulty internal wiring of controls and timers, indicating/measuring instruments through various control fuses and relays with suitable and adequate size of copper conductor wire, connected with suitable copper lugs and terminals, complete all as specified and directed.

Material and labour for replacement of worn out small control fuses, indicating lamps, various type of copper lugs, thimbles terminals all as deemed necessary or directed including minor spare parts and components in order to make system serviceable and perfectly in working order , complete all as specified and directed.

Material and Labour for repairing battery charging dynoma including replacing worn out/unserviciable spares up to the capacity of 63 KVA complete all as specified and directed.

Material and Labour for repairing self starfer including replacing worn out/unserviciable spares up to the capacity of 63 KVA complete all as specified and directed.

Material and Labour for replacing the unserviciable AVR of DG sets up to the capacity from 40 to 63KVA and testing complete all as specified and directed.

Supply and Fix in repair, Power contractor 3 pole 63 Amps 415 volts operating coil , complete all as specified and directed.

Supply and Fix in repair, Power contractor 3 pole 100 Amps 415 volts operating coil , complete all as specified and directed.

Material and Labour for repairs to unserviceable street/security lights/Flood lights fittings of LED, of any wattage and size by taking down from poles any size/buildings after disconnecting the electric connection, replace the unserviceable drive ,PVC connector etc, cleaninng, refixing the light fittings at its original position after rectifying the defects and connecting to street light feeder including testing complete all as specified and directed. Note :- (i) Replacement of parts like drive , will be measured and paid seperatily as supply only (ii) The cost of labour ,tools and minor spares required for replacement of parts shall deem to include in the unit rate quoted by the contractor.

Supply and fixing PVC insulated stranded copper flexible cable, 1100 volts grade heavy duty cable of size 1.5 Sqmm 3 core (from junction box to street light fitting mounted on steel tubular/PCC pole) including taking down existing unserviceable cable, complete all as specified and directed.

Supply and fixing in repair electronic drive suitable for LED street light /Flood light of capcity up to 60W complete all as specified and and directed.

Supply and fixing in repair electronic drive suitable for LED street light /Flood light of capcity up to 70W to 180 complete all as specified and and directed.

Supply and Fix in repair KIOSK box weather proof made out of PVC , pole mounted, hinged door size 333 x 233 x 200mm out side and 300 x 200 x 105mm inside dimension comprising of aluminum bus bar 4 strips for 3 phase and neutral 63 Amp including 6-10 A MCB ,clamps with necessary MS nuts bolts and washer incl dismantling and taking down old unsv junction box complete all as directed.

Material and Labour for for taking out and reinstalling 1.5 hp electric motor for high mast after servicing/ repair/rewinding of motor and gear mechanism as required all as specified and directed. Note: Cost of taking motor upto workshop and repair shall deemed to be inclusive in the quoted rate.

Material and Labour for cleaning of diesel tank of DG set of any capacity including replacement of worn out pipe line and measuring scale and fixing in original position and make it leak proof with necessary clamps complete all as specified and directed.

Taking out FIP from DG set, of cap from 40 to 63KVA transportation to authorised service centre for repair /maintenance and refixing to DG set including replacement of necessary spare parts such as Plunzers, governer kit with pin , Nozzels , Head ball guide kit, Head sheet , Rock rod, Rollar bearing , oil seal, piston & rings pin, jain kit and sleeves complete all as directed and specified.

Supply and fix in replacement of fully automatic battery charger suitable for 12V/24V battery upto the capacity of 180AH hving Ammiter and charge cut option with suitable leads complete all as specified and directed.

Supply and fix in replacement of LED street light fitting 45 W AC 230V 50 Hz powder coated pressure die cast alluminum housing power LED with heat resistant toughned glass IP 66 complete all as specified and directed.

Supply and fix in replacement of LED street light fitting 60 W AC 230V 50 Hz powder coated pressure die cast alluminum housing power LED with heat resistant toughned glass IP 66 complete all as specified and directed.

Supply and fix in replacement of LED flood light fitting 120W AC 230V 50 Hz powder coated pressure die cast alluminum housing Circular LED Flood Light with IP66 protection complete all as specified and directed.

Supply and fix in replacement of LED flood light fitting 150 W AC 230V 50 Hz powder coated pressure die cast alluminum housing Circular LED Flood Light with IP66 protection complete all as specified and directed.

Supplying and fixing in repair On-load type Changeover switch 100A, 4-pole, 415 volt, open execution type complete all as specified and directed.

Supply, install, connecting and testing in replacement maintenance free batteries, 12 Volts, 130AH complete all as specified and directed.

Excavation in trenches n.exc 1.5 mtr wide and n.exc 1.5 mtr deep in loose/soft soil and getting out for underground cable/erection of poles, stays , trench etc complete all as specified and as directed.

Material and Labour for sand cushioning for cable with river washed sand and punning to provide required cover as per SSR part I complete all as specified and as directed.

Supplying and laying bricks common burnt clay sub class 'B' old size for cable protection complete all as specified and directed.

Returning, filling in including spreading, leveling, watering and well ramming in layers not exceeding 25 cm thick layers complete all as specified and as directed.

Removal of excavated material not exceeding 50 metre away and depositing where directed at a level not exceeding 1.5 metre above from starting point complete all as specified and as directed.

Taking out from trenches/floors/road/wall/pipe/pole LT cable of any size/description and removing from site incl making good the disturbed surfaces to match with existing surface complete all as specified and directed.

Relaying old serviceable bricks reused for cable protection complete all as specified and directed.

Supply and laying, connecting and testing XLPE underground cable insulated, and overall sheathed with aluminium conductor heavy duty 1100 volts grade 6 sqmm 2 core laid in trenches/ on poles/ road crossing or passing through existing/new pipe under road crossing, clamping on wall etc complete all as specified and directed. Note: (i) Earth work, removing, returning filling and pipe will be measured and paid separately. (ii) Cost of laying electrical cable through new/existing pipe under road, buildings, railway tracks, highways are incl in the quoted rates. (iii) All equipments , machinery or tools if required for laying electrical cable through new/existing pipes are provided by the contractor without any extra cost.

All as per Serial Item No. 41 here-in-before but 10 Sqmm 4 Core size.

All as per Serial Item No. 41 here-in-before but 16 Sqmm 4 Core size.

All as per Serial Item No. 41 here-in-before but 25 Sqmm 3.5 Core size.

Supply, fixing and caliberation of generator controller of Kirloskar DG set 40 KVA having cat part KG934V1 including complete wiring connection and making DG set fully functional complete all as specified and directed.

Demolition of concrete foundation and taking out existing pcc poles and removal of pole to store for reuse or credit and disposal of dibris outside MOD land, including disconnecting and taking down old street light fittings, complete all as specified and directed.

Supply and fixing/erecting true vertical position ,Steel tubular swaged poles complete with cast iron base plate, final taper plug, bolts, nuts and screws as specified type 410 SP-31, 9 MTR Long complete all as specified and directed. Note: Earth work and pcc shall be measured and paid seperately.

Material and Labour for PCC 1:2:4 type B-1 using 20mm graded stone aggregate for coping incuding necessary form work, complete all as specified and directed.

Material and Labour for PCC 1:4:8 type D-2 using 40mm graded stone aggregate for foundation and mass concrete filling, complete all as specified and directed.

Material and labour, painting two coats of aluminium paint to steel tubular poles of any description (external surface only) including MS cross arms etc making of 5 strips of width 300mm each (03 Nos Sky blue and 2 No. white) writing pole No. with black paint with letters/figures in girth 3 inch, including preparation of old painted surface, complete all as specified and directed.

Supply & Fix in repair Busbar Chamber of size not less than 0.4mx0.4mx0.3m with set of 04 aluminium busbar 200 Amps rating each fixed on suitable insulators with suitable size of brass nut, bolts and washer with heat shrinkable PVC sleeving. The bar shall be colour coded (red, yellow and blue) for three phases and black for neutral. Bus bar chamber will be fixed on 04 nos of les made with MS Angle. Length of each leg will be not less than 0.6m. The Chamber shall be fixed more than 30 cm above the normal ground level complete with PCC foundation (1:2:4 ) type B2 complete all as specified and directed.

Supply and Fix in replacement of street light bracket arm fabricated out of 40 mm dia GI tubing light grade long bend to shape fixed to 9/11 m pole with 2 pair of suitable size clamps fitted with suitable size nuts, bolts washers incl one coat of paint all as specified and directed

Supply and fix cable jointing kit for 1.1 KV grade cable for straight through joint complete with Jointing material (Epoxy Based) and accessories suitable for 3½/ 4 core XLPE armoured Al conductor cable of size 16 to 50 sq mm complete all as specified and as directed.

Supply & Fix in repairs LED Post top lantern of 1X20 Watt with die cast aluminium spigot and lid cover, high efficient LEDs and clear acrylic cover IP-65, complete all as specified and directed

Material and Labour for detecting of fault in LT UG cable with fault locator equipment to locate the fault in LT cable of any length any size complete all as specified and directed. Note :- (a) The fault which is detected through cable fault locater will only be paid under this item (b) Charges of cable fault locator and DG set including transportation charges deemed to be included in the quoted rate. (c ) Earth fault locator will be provided by the contractor for even single fault and no dealy on this account will be acceptable otherwise penality will levied Rs 1000/- per day. (d) Necessary testing of cable after making joint will be deemed to be including in the cost of relevent item. However necessary earth work cable cuttin, joint making Joint will be paid under relevant item.

Disconnecting & taking out defective underground cable from trenches, pole, pipe, floor, wall, under road etc and locate the fault manualy, rectify the defect and relaying cable including connecting and testing for any size complete all as specified and directed. Note: Excavation/earth work, joint and any other item shall be measured & paid separately under relevent item.

Making / drilling / boring hole under road / plinth for crossing electrical cables / pipes manualy or with the help of machine as per requirement complete all as specified and directed.

Supply & fixing or laying in replacement HDPE (DWC) tubing outer dia not less than 50 mm fixing on poles, walls under floors, laying on surface etc as required at site complete all as specified and directed. Note: (i)The rates of required accessories, bend, joints etc are deemed to be included in quoted rates . (ii) The rate of clamps, nut-bolts and any other MS items for fixing on wall/surface are deemed to include in this rate.

Supply and fixing in replacement of GI pipe of size 15mm bore, light grade for protection to cable from junction box to street light fixed to street light pole including taking down of old unsv PVC/HDPE pipe complete all as specified and directed. Note : MS clamps, nuts, bolts and washers shall be include in quoted rate

Material and Labour for dismantling of Exhaust pipe of silencer, cleaning of silencer to remove carbon deposit inside exhaust pipe and refixing including replacement of worn out rubber gasket packing and nut,bolts including replacement of asbestos rope 20mm complete all as specified and as directed.

Material and Labour for replacing the unserviciable Volatge monitoring relay of AMF panel of DG sets up to the capacity of 63KVA and testing complete all as specified and directed.

Material and labour for opening of engine of DG set upto 63 KVA of any make, type, model as per set norms of the original manufacturer set and by the authorised rep of the company after unscrewing nut, bolts, screws etc for repair and replacing unserviceable parts and refixing the engine after making it fully functional complete all as specified and directed. Note- Defective parts of engine to be replaced will be measured & paid separately under supply only item (from item No 62.01 to 62.11)as apended below.

Liner of engine.

Piston ring set of engine.

Piston assembly

Liner O ring set of engine.

Head Gasket of engine.

Complete gasket set of engine.

Le bearing

M bearing

Connecting rod

Oil seal set

Valve set

Material and Labour for Caliberation of generator controller of DG set 40 KVA including complete wiring connection and making DG set fully functional complete all as specified and directed.

Supply and fixing in replacement lubricant oil pump for DG sets suitable upto to the capacity upto 63 KVA including diamantling and refixing the accessories of prime mover complete all as specified and directed.

Supply and fixing in repair Water pump for DG sets suitable upto to the capacity upto 63 KVA including dismantling and refixing the accessories of prime mover complete all as specified and directed.

Taking out of alternator upto 40 kva KVA DG set of of any make at site 3 phase 415 volts 50 Hz from the existing position after disconnecting all electrical cable earthing and transportation to workshop,dismantling the alternator and rewinding the same with existing guage super enamelled copper wire of approved make varnishing the same and heating properly in heat chamber, re-assembling the alternator after replacement of ball bearing rusted nut and bolts and install the same to the existing position and apply 2 coat of synthetic enamel paints after successfully repairs and testing complete as specified and directed. Note:- (i) Contractor will provide labour, machinery , tools, crane, transportion required.(ii) All parts will be measured and paid separately under relevant items (iii) Fixing charges of parts/spares are incl in quoted rates. Defective parts of engine to be replaced will be measured & paid separately under supply only item (from item No 66.01 to 66.11) as apended below

Material for rewinding Copper wire for stator/field of existing gauge .

'F' class insulation paper

10 No size insulation sheet

Glass paper

Cotton tape

Varnish

Main connection wire 50sqmm copper single core

Copper thimble

Sleeve 'F' class

Ball bearing 6310

Suitable diode assembly

Supply and Fixing in replacement MCCB 63 Amps , 415 Volts, 16 KA ,4 POLE, overload adjustable type incl complete connection complete all as specified and directed.

Supply and Fixing in replacement MCCB 100 Amps , 415 Volts, 16 KA ,4 POLE, overload adjustable type incl complete connection complete all as specified and directed.

Supplying and fixing in repair On-load type Changeover switch 100A, 4-pole, 415 volt, open execution type complete all as specified and as directed.

Note: The total amount shall subject to adjustment of credit of Rs 31743.00 for old Materials as per Schedule of Credit

POWER TECH ENGINEERS (BID ID -3089262)

M/s Shiksha Enterprises (BID ID -3095212)

Jai Maa Electrical Works (BID ID -3089168)