Supply, installation, testing and commissioning of ISO-4 clean room

Amount

SITC of clean room wall panels of following thickness & type having rockwool in-filling and fire rating of min. 2 hrs. complete with all accessories as per site requirement and Technical Specification Sheet - Mech - 01.

80 mm thick double skin (both inner and outer 0.8 mm thick SS304) panel

80 mm thick double skin (both inner and outer 1.0 mm thick SS304) panel

80 mm thick double skin (inner skin 0.8 mm SS304 and outer skin 0.8 mm GI powder coated) panel

Flexible wall panel removable type made of PVC sheet

SITC of clean room riser panels of depth 100 mm in SS304L construction suitable for installation on external face of clean room wall panels complete with all accessories as per site requirement and Technical Specification Sheet - Mech - 02.

SITC of clean room ceiling panels of following thickness & type having rockwool in-filling and fire rating of min. 2 hrs. complete with all accessories as per site requirement and Technical Specification Sheet - Mech - 03.

80 mm thick double skin (both inner and outer 1 mm thick SS304) panel

80 mm thick double skin (inner skin SS304 and outer skin GI powder coated) panel

SITC of T-Grid system fabricated out of extruded aluminium sections complete with wall angles, cross & main runners, connectors, turn buckles, threaded rods, fasteners, sealant and other accessories as per site requirement and Technical Specification Sheet - Mech - 04.

SITC of double-glazed glass windows of depth suitable for clean room wall panels complete with fittings and other accessories as per site requirement and Technical Specification Sheet - Mech - 05.

SITC of fully equipped clean air shower in SS construction suitable for decontamination and regulating the entry of two persons at time complete with two stage filters, fan, motor, EM door interlock, adjustable nozzles, view panel, emergency stop, magnehelic gauges and other accessories as per Technical Specification Sheet - Mech - 06.

SITC of dynamic garment storage cubicle in SS construction having internal dimensions of 500 mm x 1000 mm x 1800 mm approx. complete with two stage filtration, fan, motor, hinged glass doors and other accessories as per Technical Specification Sheet - Mech - 07.

SITC of dynamic pass box in SS construction having inside working area of 610 mm x 610 mm x 610 mm approx. consisting of two stage filtration, fan, motor, EM door interlock, view glass panel, magnehelic gauge and other accessories as per Technical Specification Sheet - Mech - 08.

SITC of clean room hinged doors of following type and size having double skin (both inner and outer SS304), rockwool in-filling and fire rating of min. 2 hrs. complete with self-closing hinges/hinges with door closure, door frame, handles, drop down bottom seal, glass window, tower bolt and other accessories as per site requirement and Technical Specification Sheet - Mech - 09.

Single leaf door of size 1000 mm (w) x 2100 mm (h) approx.

Double leaf door of size 1800 mm (w) x 2500 mm (h) approx.

Double leaf door of size 1500 mm (w) x 2500 mm (h) approx.

Single leaf door of size 1200 mm (w) x 2400 mm (h) approx.

Double leaf door of size 3000 mm(w) x 3000 mm (h) approx. with as many parliamentary hinges as recommended by panel OEM.

SITC of clean room sliding doors of following type and size having double skin (both inner and outer SS304), rockwool in-filling and fire rating of min. 2 hrs. fully automatic complete with drive unit, control panel, automatic opening and closing kit and other accessories as per site requirement and Technical Specification Sheet - Mech - 10.

Single leaf door of size 1500 mm (w) x 2100 mm (h) approx.

Single leaf door of size 1500 mm (w) x 2500 mm (h) approx.

Double leaf door of size 2000 mm(w) x 2500 mm (h) approx.

Double leaf door of size 3500 mm(w) x 2500 mm(h) approx.

SITC of clean room corner covings fabricated out of extruded aluminium sections duly anodised complete with 2D & 3D corners joints, sealant, fasteners and fittings as per site requirement and Technical Specification Sheet - Mech - 11.

SITC of Fan Filter Units (FFUs) of size 1200 mm x 600 mm in SS construction complete with following type air filters, EC fan-motor programmed for constant flow, BMS communication port and other accessories as per Technical Specification Sheet - Mech - 12.

HEPA filter based Fan Filter Units

ULPA filter based Fan Filter Units

Supply of material and applying of 3-4 mm thick self-levelling Electrostatic Discharge (ESD) epoxy flooring including preparation of surface, primer coat, screeding, levelling coat and finishing coat of approved colour and shade as per Technical Specification Sheet - Mech - 13.

SITC of Air Handling Unit of cooling capacity 25 TR and air flow rate 10000 CFM at 100 mm of WC in vertical, double skin, modular construction having inlet mixing chamber, thermal break profile, 2 stage (pre & fine) filtration complete with all accessories as per Technical Specification Sheet - Mech -14.

SITC of Make up Air Unit of cooling capacity 25 TR and air flow rate 3000 CFM at 150 mm of WC in vertical/2-tier, double skin, modular construction having thermal break profile, 3 stage (pre, fine & HEPA) filtration complete with all accessories as per Technical Specification Sheet - Mech - 15.

SITC of inline centrifugal pump-motor sets of capacity 550 lpm at 30 MWC in stainless steel construction as per Technical Specification Sheet - Mech - 16.

SITC of SS 304 L pipe of following sizes as per ASTM A312 along with all the necessary fittings i.e. tees, elbows, reducers, flanges, welding etc. for DM water application as per Technical Specification Sheet - Mech - 17

DN 10 mm (gas piping)

SITC of SS Valves of ASME Class 150 with 25 mm thick insulation as mentioned for pipe in DM water pipe, Supply and return header for process cooling complete with Counter flanges as per Technical Specification Sheet - Mech - 18

DN 100 mm Flanged end SS ball valve as per ASME pressure class 150

DN 50 mm Flanged end SS ball valve as per ASME pressure class 150

DN 40 mm Flanged end SS ball valve as per ASME pressure class 150

DN 25 mm Flanged end/Screwed end SS ball valve as per ASME pressure class 150

DN 1/2" Flanged end/Screwed end end SS ball valve as per ASME pressure class 150

DN 10 mm Screwed end SS ball valve as per ASME pressure class 150 for

DN 8 mm Flanged end/Screwed end SS ball valve as per ASME pressure class 150

DN 6 mm Flanged end/Screwed end SS ball valve as per ASME pressure class 150

DN 100 Flanged end SS Globe valve as per ASME pressure class 150

DN 40 Flanged end SS Globe valve as per ASME pressure class 150

SITC of Hot deep galvenised carbon steel seamless Schedule 40 piping of following sizes complete with fittings, gaskets, fasteners etc. as per site requirement and Technical Specification Sheet - Mech - 19.

SITC of Cast Steel (CS) butterfly valves of following sizes having flanged end construction complete with counter flanges, thermal insulation, cladding, gaskets, fasteners etc. as per Technical Specification Sheet - Mech - 20.

SITC of Cast Steel (CS) globe valves of size NB 65 mm having flanged end construction complete with counter flanges, thermal insulation, cladding, gaskets, fasteners etc. as per Technical Specification Sheet - Mech - 21.

SITC of Cast Steel (CS) Y-strainer of size NB 100 mm having flanged end construction complete with counter flanges, thermal insulation, cladding, gaskets, fasteners etc. as per Technical Specification Sheet - Mech - 22.

SITC of Cast Steel (CS) dual plate NRV of size NB 80 mm having flanged end construction complete with counter flanges, thermal insulation, cladding, gaskets, fasteners etc. as per Technical Specification Sheet - Mech - 23.

SITC of 3-way ball valve of following size in DI/CI construction having flanged end construction complete with counter flanges, thermal insulation, cladding, gaskets, fasteners etc. and compatible with PID controller and/ BMS system as per Technical Specification Sheet - Mech - 24.

SITC of modulating temperature controller with external sensor (RTD) for 3-way valves as per Technical Specification Sheet - Mech - 25.

SITC of Differential pressure, relative humidity and temperature (DPRHT) transmitter with built in sensor for suitable for flush mounting on clean room wall panels for monitoring and control of clean room parameters as per Technical Specification Sheet - Mech - 26.

SITC of differential pressure transmitter (DPT) with built in sensor for monitoring and control of differential pressure and air flow rate across FFUs as per Technical Specification Sheet - Mech - 27.

SITC of duct mounting temperature and humidity sensor with transmitter for monitoring and control of air parameters as per Technical Specification Sheet - Mech - 28.

SITC of duct mounting air velocity sensor with transmitter for monitoring and control of air flow as per Technical Specification Sheet - Mech - 29.

SITC of bourdon tube dial type pressure gauges of following pressure range complete with syphoning tube, isolation valves and other accessories all in Stainless Steel construction as per Technical Specification Sheet - Mech - 30.

SITC of bimetallic dial type thermometer of 0-50 oC range complete with thermowell, thermic fluid and other accessories all in SS construction suitable for NB 65 mm pipe size as per Technical Specification Sheet - Mech - 31.

SITC of Electromagnetic flow meter of 0-500 lpm range with transmitter suitable for NB 65 mm GI pipe line complete with all accessories as per Technical Specification Sheet - Mech -32 .

SITC of magnehelic gauges of following ranges with suitable PVC tubing for monitoring differential pressure between various clean rooms as per Technical Specification Sheet - Mech - 33.

0-100 mm of WC

0-50 mm of WC

SITC of handheld held particle counter complete with test filter and other accessories as per Technical Specification Sheet - Mech - 34.

SITC of pre-fabricated, angle flanges, air ducts of following material & thickness as per Technical Specification Sheet - Mech - 35.

1.0 mm thick Aluminium sheet duct

1.2 mm thick Aluminium sheet duct

1.2 mm thick GI sheet duct

Supply and installation of nitrile rubber insulation of following thickness mm on ducting, dampers, flanges, piping, valves etc. having Class "O" fire rating complete with aluminium cladding of thickness 0.5 mm on insulated surface as per Technical Specification Sheet - Mech - 36.

50 mm thick

25 mm thick

SITC of fire and smoke control damper of size 600 mm x 600 mm complete with actuators, sensors, controller, alarm, indicators etc. as per Technical Specification Sheet - Mech - 37.

SITC of modulating motorized volume control dampers of size 600 mm x 200 mm having multi louvered opposed blade construction fabricated out of extruded aluminium sections complete with actuator, gear train, open close indicators and other accessories as per Technical Specification Sheet - Mech - 38.

SITC of manually operated volume control dampers of various sizes as per site requirement having multi louvered opposed blade construction fabricated out of extruded aluminium sections complete with gear train, open close indicators and other accessories as per Technical Specification Sheet - Mech - 39.

Supply and installation of air grills / diffusers with volume control damper in complete SS construction of following type as per Technical Specification Sheet - Mech - 40.

SS removal able core diffusers

Extruded aluminium double deflection supply air grills

Extruded aluminium return air grills

Supply and installation of perforated air grilles complete with in-built volume control damper for riser panels in complete SS construction as per Technical Specification Sheet - Mech - 41.

Providing of ISO-4 clean room compatible garments consisting of coverall, footwear, gloves, face mask etc. of standard size and quality as per Technical Specification Sheet - Mech - 42.

Clean Room cleaning, air balancing, validation, preparation of reports and submission for compliance of cleanliness requirement as per Technical Specification Sheet - Mech - 43.

Supply, fabrication and installation of SS304 structure, plate, piping EPs, box EPs, Change Over Benches, storage cubical, Computer Tables, Platform, Stands, Sink, waste bin etc. as per site requirement and Technical Specification Sheet - Mech - 44.

SITC of PVC drain piping of NB 50 mm size complete with thermal insulation, fittings and accessories as per site requirement and Technical Specification Sheet - Mech - 45.

Supply, Installation, testing and commissioning of MCC panel as follows and as per Technical Specification Sheet - Elec-1

MV panel - 2.9

MV panel - 2.10

Supply, Installation, testing and commissioning of VTPN type Power Distribution Board as per Technical Specification Sheet - Elec-2

16 A/way, 12 way, TPN SP outlets (Total 36 Nos SP outlets) and 63 A, 4 pole MCB (thermal-magnetic) and 63 A, 4 pole ELCB (30 mA to 3A adjustable), incomer (Referred as PDB) (VTPN type)

6 A/way, 8 way SP outlets (Total 24 Nos SP MCB as outgoing) and 25 A, 4 pole MCB and 4 pole 32A ELCB (30 mA) incomer (Referred as LDB) (VTPN type)

63 A/way, 12 way TPN with TP outlets and 1 nos 250 A, 4 pole MCCB and 250A ELM (Earth Leakage Module) as incomer

6 A/way, 12 way SPN with SP outlets and 20 A, 2 pole MCB and 32 A, 2 pole ELCB (30 mA), incomer referred as NBDB

Supply, Installation, testing and commissioning of following sizes Power Cables as per Technical Specification Sheet - Elec-3

3.5C× 240 Sqmm 1.1kV XLPE insulated AL conductor cable

4C× 2.5 Sqmm 1.1kV XLPE insulated Cu conductor cable

4C× 4 Sqmm 1.1kV XLPE insulated Cu conductor cable

4C× 6 Sqmm 1.1kV XLPE insulated Cu conductor cable

4C× 16 Sqmm 1.1kV XLPE insulated Cu conductor cable

End Termination of following sizes of Power cables as per Technical Specification Sheet - Elec-4

3.5C X 400 Sq.mm, AL conductor XLPE cable

3.5C× 240 Sqmm 1.1kV XLPE insulated AL conductor cable

4C× 2.5 Sqmm 1.1kV XLPE insulated Cu conductor cable

4C× 4 Sqmm 1.1kV XLPE insulated Cu conductor cable

4C× 6 Sqmm 1.1kV XLPE insulated Cu conductor cable

4C× 16 Sqmm 1.1kV XLPE insulated Cu conductor cable

Instrument Cabling as per Technical Specification Sheet - Elec-5

1 pair instrument cable

2 pair instrument cable

4 pair instrument cable

8 pair instrument cable

CAT-6 shielded armoured cable

10 pair telephone cable

End termination of Instrument Cabling as per Technical Specification Sheet - Elec-6

1 pair instrument cable

2 pair instrument cable

4 pair instrument cable

8 pair instrument cable

CAT-6 shielded armoured cable

10 pair telephone cable

Supply, Installation, testing and commissioning of following 3 Ph. Power outlet) as per Technical Specification Sheet - Elec-7

3 Ph. Power outlet (63A)

3 Ph. Power outlet (32A)

3 Ph. Power outlet (160A)

Point wiring for lighting, power, FA, PA, telephone, LAN etc as follows and as per Technical Specification Sheet - Elec-8

Primary Light Point

Primary Looped Light Point

Secondary Light Point

Primary No Break Light Point

Secondary No Break Light Point

Primary Power Point

Data Point

Fire Alarm Point

Public Address Point

Supply, Installation, testing and commissioning of Lighting Fixtures as per Technical Specification Sheet - Elec-9

32W surface mounted LED fixture

16W surface mounted LED fixture

Earthing Strip of following sizes as per Technical Specification Sheet - Elec-10

25mm x3mm Cu. earthing strip

8 SWG Cu earthing wire

PVC cable trunking of following sizes Technical Specification Sheet - Elec-11

38 mm x 16 mm with cover

25mm x 12 mm with cover

50mm x 50mm with cover

Terminal Box for Fire, Telephone and Public address system as per Technical Specification Sheet - Elec-12

Fire Alarm System as per as per Technical Specification Sheet - Elec-13

Optical type smoke detector

Electronic Hooter

Manual call point

6 W speaker Wall mounted type as per Technical Specification Sheet - Elec-14

15 U size double section wall mounted Networking Mounting Rack as per Technical Specification Sheet - Elec-15

SITC 24 port patch max panel (jack panel) with RJ 45 I/O in existing mounting racks as per Technical Specification Sheet - Elec-16

M. S. Item as following and as per Technical Specification Sheet - Elec-17

M.S. Angle/Channel etc

1 Start/1 Stop, ON/OFF indication Push Button Station as per Technical Specification Sheet - Elec-18

HVAC Power Points as per Technical Specification Sheet - Elec-19

HEPA Fan Filter Primary Points

HEPA Fan Filter Secondary Points

Instruments Power Primary Points

Instruments Power Secondary Points

Damper Primary Points

Damper Secondary Points

Air Curtain Primary Points

Air Curtain Secondary Points

DP transmitter Primary Points

DP transmitter Secondary Points

Sliding Door Primary Points

Sliding Door Sondary Points

Only Installation of 3.5C X 400 Sq.mm, AL conductor XLPE cable as per installation specification defined in Technical Specification Sheet - Elec-20

Building Manament System (BMS) as per Technical Specification Sheet - Elec-21

DDC Controllers along with Control Panel: Microprocessor based DDC controllers with all necessary accessories as per Technical Specification Sheet - Elec-21.1.

BMS Software : Integrated Building Management System Software as per Technical Specification Sheet - Elec-21.2.

Work Station along with Display : work stations as per Technical Specification Sheet - Elec-21.3.

Supply & installation of following size MS conduits, flexible conduit, accessories and aluminium cable trunking as per Technical Specification Sheet - Elec-22.

20mm dia MS conduit

25mm dia MS conduit

40mm dia MS conduit

25mm GI flexible conduit

40mm dia flexible conduit

50mm dia GI Flexible double interlock conduit

MS Powder coated cable trunking/Box with cover

SITC of IP PTZ Dome Camera as per Technical Specification Sheet - Elec-23

SITC of 16 CH Network Video Recorder (Non- PoE) including 2x10 TB HDD as per Technical Specification Sheet - Elec-23

SITC of 24 Port POE Switch as per Technical Specification Sheet - Elec-25

SITC of 24 Port Jack/Patch Panel as per Technical Specification Sheet - Elec-26

SITC of Client Work Station as per Technical Specification Sheet - Elec-27

SITC of 40 Inch Display as per Technical Specification Sheet - Elec-28

SITC of 1-meter Cat-6 patch cord as per Technical Specification Sheet - Elec-29

SITC of USB Extender as per Technical Specification Sheet - Elec-30

Miscellaneous Items to complete Installation as per Technical Specification Sheet - Elec-31

SITC of Cat 6 Cable as per Technical Specification Sheet - Elec-32

SITC of Indoor Wall Mounting Network 9U Rack as per Technical Specification Sheet - Elec-33

SITC of PVC Conduit-E-34

Dismantling plain cement concrete manually / by mechanical means carefully without damaging adjacent structures including disposal of debris within 200 m lead as per direction of Engineer-in-charge

Supply and Installation of Heavy-Duty Anchor HSL4-G M20 d28x235 60/30/- or equivalent anchor to be used as Concrete anchor fastener, The anchor should be cold formed 8.8 grade Galvanized steel material, approved for use in Cracked and non-cracked concrete, fatigue loads, fire rated. Anchor to be supplied with the approvals and certification of ACI 349, BZS/shock, Fatigue, Fire, Nuclear (NQA-1), Seismic, ICC-ES/AC 193 for cracked or uncracked concrete and seismic applications. Anchors must be manufactured under an NQA-1 nuclear quality assurance program with comprehensive approvals. Design of the Anchor should be done as per ACI 349 Codes using profis engineering or equivalent software as per the load data and actual site conditions and reports shall be submitted to BARC for verification as and when required. The installation and the setting instructions should be strictly followed as per the manufacturers. Anchors should be enabled with tracefast technology for reliable identification of anchors using scannable Data Matrix code (DMC) containing item description, batch number, serial number, technical specification and setting instructions of the anchor. All anchors must be possible to be tightened by a power tool that enables documentation in the impact wrench documentation software. The report shall be auto-generated from the impact wrench module and submitted to BARC as a proof of correct installation at the site. Before installation, proper scanning of the surface is to be conducted using Ferro scan. Signed and Stamped Authorization letter from the registered Indian Entity of the OEM of anchors shall be submitted for supplying the anchors, to establish that authentic anchor has been supplied.

Providing Non- shrink Cement Grout of Approved make including mixing, pouring, curing as per manufacture specifications and as directed by engineer-in-charge.

Providing, supplying, cutting, welding, fabricating, hoisting and fixing in position structural steel members like trusses, purlins, posts etc. using MS hollow / circular / square / rectangular tubular sections including appling a coat of Zinc chromate primer of approved make all as per specifications, drawings and as directed by the Engineer in charge

Providing Structural steel work in M.S Plain Plates and chequrred Plates for Embedded Parts, Trench Covers, Connection plates etc.including cutting, hoisting, fixing in position and applying a priming coat of approved zinc chromate steel primer etc.including cost of structural steel Plates, welding all labour charges etc. complete as per drawings and specifications. Using materials of approved manufacturers. (other than SAIL/ VIZAG/ TATA ) All test reports to be provided along with the supply of the materials

Providing Structural steel work using angles, channels, joists and other sections, welded and / or bolted in built up sections for trusses , structural steel floors, frame works, monorails and other structures including supplying, cutting, welding, fabricating, hoisting, fixing in position, applying a priming coat of approved steel primer etc. complete all as per specifications, drawings and as directed by the Engineer in charge Up to and including 300 mm Joists, 350 mm channels, and below sections using materials produced by SAIL / RINL (Vizag Steel) / TATA. All test reports to be provided along with the supply of the materials

Providing and fixing hand rail of approved size by welding etc. to steel ladder railing, balcony railing & staircases railing including applying a priming coat of zinc chromate steel primer etc. complete as per specifications using M.S tubes of ISI marked (Medium) of specified diameter and thickness

Providing, laying , jointing, fixing and testing heavy quality ( (ISI Marked C-Class) Galvanised Iron pipes and ISI marked fittings like, tees, elbows, bends, unions, nipples,reducers etc. as required for the work, including testing the pipes and fittings for 10.00 Kg / Sq.Cm hydralic pressure with a minimum period of two hours duration with clean water, including cutting , threading, jointing with hemp yarn, white lead, jointing teflon tape, chasing walls and making good by filling with concrete 1:3:6, complete all as per specifications and drawings, including two coats of anti corrosive bitumastic paint, all as directed by the Engineer-in-charge. Pipes with ISI marked 'C' -Class heavy quality pipes of approved make.

20 mm dia G.I pipe

50 mm dia G.I pipe

Providing & fixing in position heavy pattern screw down gun metal gate valve with handles and wheels of approved make including testing for 10Kg/cm2 pressure with clean and potable water with a minimum testing duration of two hours etc.as per specification and as directed by the Engineer-in-charge

Making connection of distribution branch with G.I main of 50 to 80 mm nominal bore by providing and fixing tee including cutting and threading the pipes etc. complete as per specifications and as directed by the Engineer-in-charge

Core cutting in RCC beyond 100 mm up to and including 150 mm Dia

Providing and laying Self levelling Epoxy flooring , including preparation of the surface, primer coat,screeding & levelling coat and finishing coat with Polyurethene coat of approved colour and shade of approved make all as per manufacturers specifications complete as directed at site by the Engineer-in-charge (This Job to be carried out through a specialized approved agency) 4mm thickness.

Providing and painting two (or) more coats with Epoxy paint at all locations prepared and applied as per manufacturer' specifications including a priming coat if specified by the manufacturer, preparation of surface by cleaning with wire brush and rubbing with sand paper to remove dust, dirt etc, after first coat Epoxy based trowelling compound if required, including preparation of the surface by scrapping, applying sand paper,by cleaning with wire brush and rubbing, making free of rust, dirt etc. filling the holes, joints, cracks if any etc. complete.all as per manufacturers technical data and as directed at site to acheive 200 micron film thickness (50 micron primer coat + 150 micron finishing coat).

Providing and painting old walls TWO coats on existing cement paint surface applied with fine textured exterior paint of approved make, required shade, including preparation of the surfaces, scaffolding complete. as per specifications and as directed by the Engineer-in-charge. (In plain plastered / sand face plastered / concrete surfaces)

Lead charges for lead Exceeding 2 KM but not exceeding 3 KM, by mechanical transport including loading, unloading, stacking / levelling etc. Debris Beyond 2 Km but up to and including 3 km

Providing and Painting with Epoxy PU paint using 2 coats of (120 Micron dry film thickness) Epoxy PU high build coating as finishing coat over a priming coat of EPILUX-13 High Build primer of 50 micron thickness over steel surfaces at all locations prepared and applied as per manufacturer' specifications including preparation of surface by cleaning with wire brush and rubbing, scraping , applying sand paper , making free of Rust, dust, dirt etc. filling the holes, joint, cracks if any using epoxy putty complete. all as per manufacturers technical data and as directed at site to achieve minimum overall dry Film thickness of 170 micron (50 Micron primer Coat + 120 micron finishing Coat). On STEEL surfaces

Providing and Painting two coats of synthetic enamel paint on steel surfaces of approved brand and manufacture to give an even shade over a primer coat.including preparation of the surfaces, scaffolding complete. as per specifications and as directed by the Engineer-in-charge

MK ENTERPRISE (BID ID -3128870)

BRITE INDUSTRIES (BID ID -3130978)