REPAIRS/MAINTENANCE OF DG SETS OF VARIOUS RATING AT ZAKHAMA MILITARY STATION UNDER AGE(I) ZAKHAMA.

Amount

Material and labour for carrying out ' B ' check Maintenance for Jackson /Cummins Make 125 KVA DG Set ,Cummins/ Kirloskar (Engine),Stamford (Alternator). complete i.e engine & generator ( Silent type), all as per manufacturer instructions, including cost of following ‘B’ check spares and minor spares required for carrying out the check like nut, bolts, washers, gaskets, screws, hose clamps, including replacement of LO filter, Fuel filter, By pass filter, cleaning of air filter using pressure air, separator for fuel water, inhibitor corrosion, O ring, and draining out old engine oil from oil chamber and removing deposited material including applying grease, CRC in moving parts and draining out water from radiator assembly and refill new after mixing with coolant including tightening all inlet and outlet connections and replacing minor items such as hose clamp, screws, washers etc complete all as specified and directed. NOTE : 1. Rates are inclusive of following :- (a) Engine Oil : valvoline premium blue 7800 plus engine oil - 20 liters (b) Corrosion Inhibitor : 05 liter (c) Separator for fuel water- 01 No (d) Lubrication oil filter : 01 No (e) Fuel filter : 02 No (f) By pass filter : 01 No (g) Air filter : 01 No (h) coolent : 25 liter 2. The 'B' check will be carried out by auth representatives of DG Set manufacturer complete all as specified and directed by Engineer in charge. 3.Quoted rates includes fright charges. 4. Any other parts replacement required will be paid under respective item of schedule. 5. Contractor have to submitted servicing/performance certificate including purchase voucher of spare Parts duly sign by authorized dealer. 6. Quoted rates includes fright charges. 7. Any other parts replacement required will be paid under respective item of schedule.

S&F in repairs Fuel filter as per sample for 125 KVA DG Set complete all as specified and directed.

S&F in repairs Lub oil filter as per sample for 125 KVA DG Set complete all as specified and directed.

S&F in repairs Air cleaner element as per sample for 125 KVA DG Set complete all as specified and directed.

S&F in repairs Fuel filter seperator as per sample for 125 KVA DG Set complete all as specified and directed.

Supply & fill Premium Blue Engine oil SAE-15W/40 including draining out used Lub oil complete all as specified and directed.

Supply & fill Coolent including drainig out old used coolent complete all as specified and directed.

Material and labour for finding out defects of fully Automatic Electric panel (AMF) of DG Set of capacity 125 KVA and taking out burnt interconnection wiring, unserviceable components (3 Nos -230V AC on delay timers, 1 No - power contactor with dust cover with DC coil, 4pole, 200 Amps, 02 Nos - digital ammeter and 01 No -digital Voltmeter , 270V AC/DC, Accuracy class - 1.0 as per existing model and serviceable components for reuse, including checking with rectification / rewiring of panel using existing size of copper cable, ferrule, lugs, insulating material, nut bolt washer of various sizes refixing serviceable items and testing for efficient functioning complete all as specified and directed by Engineer-in-charge.

Taking down old/unserviceable field coil from the alternator assembly of DG Set of capacity 125 KVA, including cutting, welding and rewinding the field coils with best quality new super enameled copper wires as per existing gauge of weight 35 kg (Appx), insulation material, varnishing, heating the same upto rated temperature, reassembling the field coil in the existing position, commissioning and testing complete all as required and directed by the Engr-in-charge

S&F in repair of FIP & governor unit complete with dismantling, replacement of damaged components as required for smooth functioning and assembling including testing complete all as specified and as directed.

repairs only turbocharger suitable for 125 KVA cummins DG set after rectification of fault including replacement of all spares parts as required and complete all as directed.

Material and labour for carrying out ' B ' check Maintenance for kirloskar Make 70/75 KVA DG Set Kirloskar (Engine),air-cooled, all as per manufacturer instructions, including cost of following ‘B’ check spares and minor spares required for carrying out the check like nut, bolts, washers, gaskets, screws, hose clamps, including replacement of LO filter, Fuel filter, By pass filter, cleaning of air filter using pressure air, separator for fuel water, inhibitor corrosion, O ring, and draining out old engine oil from oil chamber and removing deposited material including applying grease, CRC in moving parts and draining out water from radiator assembly and refill new after mixing with coolant including tightening all inlet and outlet connections and replacing minor items such as hose clamp, screws, washers etc complete all as specified and as directed. NOTE : 1. Rates are inclusive of following : (a) Engine Oil : valvoline premium blue 7800 plus engine oil - 10 liter (b) Corrosion Inhibitor : 02 liter (c) Lubrication oil filter : 01 No (d) Fuel filter : 02 No (e) By pass filter : 01 No (f) Air filter : 01 No (g) coolent : 20 liter 2. The 'B' check will be carried out by auth representatives of DG Set manufacturer complete all as specified and directed by Engineer in charge. 3. Quoted rates includes fright charges. 4. Any other parts replacement required will be paid under respective item of schedule. 5.Contractor have to submitted servicing/performance certificate including purchase voucher of spare Parts duly sign by authorized dealer.

Supply and topup / replace distilled water for battery or radiator of engine used with coolent "K' Cool Super plus 50-50 Premix complete all as specified and as directed.

Removing existing unserviceble battery and supplied and fixed lead acid battery maintenance free 12 volts 70AH as per cat part No EY700 of make EXIDE Xpress fully charged complete all as specified and as directed.

Removing existing unserviceble battery and supplied and fixed lead acid battery maintenance free 12 volts 125 AH fully charged complete all as specified and as directed.

Supply only V belt No. B-42/49/50 (Provisional) for Kirloskar engine as per existing make and model complete all as specified and as directed.

Supply only V belt No. A-48/A-49/A-56 (Provisional) for Kirloskar / Cummins engine as per existing make and model complete all as specified and as directed.

Supply only Gauge Lubrication oil pressure (Provisional) for //Kirloskar engine as per existing make and model complete all as specified and as directed.

S&F in repairs, temperature gauge/Sensor including connected cables (Provisional) for //Kirloskar engine as per existing make and model complete all as specified and as directed.

S&F in repairs, Ignition switch with key (Provisional) for //Kirloskar engine as per existing make and model complete all as specified and as directed.

S&F in repairs, Lub oil pressure pipe (Provisional) for //Kirloskar engine as per existing make and model complete all as specified and as directed.

S&F in repairs, voltmeter 0-500 volts, digital class 1. 3 phase (Make : AE/L&T/ESSMA) square type (SR-144) complete all as specified and as directed.

S&F in repairs, Ampere meter 0 to 60 Amp, digital, class-1, of Make : ESSM/AE/L&T (SR 144) complete all as specified and as directed.

S&F in repairs PVC flexible pipe 15mm bore with fixing clamps complete all as specified and as directed.

Dismantling self starter of DG set for repairing the starter, transporting to workshop, opening/disconnecting all internal connections, cleaning the same, taking out burnt armature, segrigation of serviceable parts for re-use, rewinding of armature with copper wire of existing size. Reassembling the same with replacement of following items and testing on completion for efficient functioning complete all as specified and directed by Engineer-in-charge:- (a) Carbon brush 01 Set. (b) Beadex pinion 01 no. (c) Half clutch assy 01 No. (d) Field coil 01 No. (e) Slonoid switch 01 No. (f) Commutator 01 nos.

M&L for replacement of battery terminal leads of 2AWG (35SQMM) copper wire single core PVC insulated 1.5 mitre long of colour coding red or black complete with brass terminals fixed at site with petroleum jelly all as directed by engineer in charge.

M&L for dismantling the unserviceable radiator for DG Set of 70/75 kva DG capacity from engine, transportation to the workshop, repairing the tank/storage portion including necessary welding & making leak proof of the tank, cleaning the complete radiator with chemical agent and pumping Set including replacement of defective copper core and reassembling the radiator including replacement of all old rusted MS nuts, bolts washers & gasket Sets including refixing and testing for efficient functioning complete all as specified and directed.

Preparation of Old Painted Surfaces of 70./75 KVA DG Set and applying with Two Coat of Grey Synthetic Enamel Paint on Engine and Alternator Body and Two Coat of Red Synthetic Enamel Paint on Fan Guard and Two Coat of Black Synethic Enamel Paint on Base Channel Frame of the DG Set painted with Spray Painting Machine, complete all as specified and as directed.

Dismantling of asbestos rope from exhaust pipe & Supply and Binding Asbestos Rope on Exhaust Pipe of DG Set and plastered with Plaster of Paris on the of binding Ropes of Exhaust Pipes suitable for 70/75.0 KVA DG Set of MAKE : KIRLOSKAR, as approved.

Repair and servicing of fuel injection pump by replacing fuel pump repairs kit and calibration complete suitable for //Kirloskar make Engine of capacity 70/75 KVA complete all as specified and directed.

Repair and servicing of lubrication oil pump assembly including replacement of oil pump repair kit with new one for //Kirloskar make engine

Rrepaironly f turbocharger of 70 KVA DG set, make : Kirloskar/cummins by dismantlinmg and refixing the same complete all as spicified and as directed.

M&L for earthing complete with galvanised steel earth plate electrode of size 600 mm x 600 mm x 6 mm thick buried in ground (Earth pit not less than 2.25 m deep below ground level ) with top edge of the plate not less than 1.5 m below normal ground level , connected to galvanised iron earth strip 32 mm x 6 mm as earth lead by means of nut, bolts check nut and wahser of galvanised iron or steel etc all as shown in electrical plate No.3 of SSR part I- 2009 connected to earth test point all as specified or indicated including PCC pit in PCC (1:3:6) type C-1 cast iron MS frame, 50 mm thick pre cast RCC (1:1 1/2:3) type nominal mixed cover slab rainforced with 8 mm dia MS deformed bar 15 C/C and suitable for handle cast including necessary exavation earth work in soft/loose soil and disposal of soil to adistance n exc 50 m and charcoal 120Kg, salt 105 kg, funnel with water pipe ,wire mesh, copper logs etc GI protection pipe of size 40 mm bore dia including tetsing complete including dismantling old existing earthing all as specified and directed by Engr-in-charge.

das enterprises

ZEVIZO ZUTSO