COMPREHENSIVE REPAIR MAINT OF DG SETS INCLUDING ALLIED WORKS AT HISAR-BHOJRAJ-EBS MIL STN UNDER GE (W) HISAR

Amount

To Attend the complaint of DG sets of 7.5 KVA to 500 KVA capacities installed at various locations of Mil Stn Hisar/EBS/BHOJRAJ. Checking and testing complete DG set (Including engine, alternator, AMF panel, Body & chases complete) for its proper functioning and making a list of repairs/replacements required to be carried out in different parts of the DG sets. Carrying out general servicing and minor repairs and/or replacements, including following jobs whichever is required to make DG Set functional as directed by Engr-in-charge :- (i) Checking and cleaning of diesel filters & oil filters and making a list of filters required to be replaced (ii) Checking of engine oil level and intimating the quantity of oil required for topping, if any. (iii) Checking, cleaning and servicing including oiling & greasing of engine and making list of repairs / replacements required, if any. (iv) Checking of alternator battery including tightening of nuts, bolts, lugs and the like. Also making a list of repairs / replacements required, if any.(v) Checking the earthing connections of neutral and body of DG set, tightening of connections and making a list of repairs / replacements required, if any. (vi) Checking of self starter and intimating Engr in charge if required to be repaired / specially serviced in workshop. (vii) Checking of AMF panel including replacement / tightening of nuts, bolts, lugs and other such minor parts, oiling & greasing and making list of repairs / replacements required, if any (viii) Checking, cleaning & general servicing of instrument panel and making a list of repairs/replacements required, if any. (ix) Checking, cleaning and general servicing of various parts of DG set such as timer, contactors, meters, etc. and making list of repairs / replacements required, if any. (x) Tightening / replacement of nuts, bolts, washers and the like of DG set all as directed. (xi) Checking for diesel leakage from any point and rectify if can be rectified by minor repairs / replacements. Else make list of repairs / replacements required, if any. (xii) Checking, cleaning and adjusting fan belt tension and making a list of replacements requirted, if any. (xiii) Checking of exhaust / silenecer including checking for leakage of smoke & rectify, if can be rectified by minor repairs / replacements. Else make a list of repairs / replacements required, if any.

(xiv) Checking, cleaning and tightenening of electrical connections including replacement of minor parts. (xv) Checking & cleaning of AVM pads, tightening / replacement of nuts, bolts, & washers and making a list of replacements required, if any. (xvi) Checking, cleaning & tightening of exhaust pipe, flange and lagging, tightening / replacement of nuts, bolts, washers and the like and making a list of repairs / replacements required, if any. (xvii)(a). Checking output of alternator and adjusting the same to specified values, in case of brush type (b) cleaning & servicing of the alternator, minor repairs & replacements and making list of alternators requiring complete overhauling (xviii) Checking, cleaning & tightening of all hose pipes, tightening / replacement of nuts, bolts, washers and the like and making a list of repairs / replacements required, if any (xix) Checking, cleaning & servicing of air filter elements and making a list of replacements required, if any (xx) Oiling, greasing and checking for proper functioning of DG set. Note - I. Rates quoted by the tenderer are also deemed to include the cost of S&F in replacement of minors parts like nuts, bolts, washers, lugs, etc., supply and applying oil & greasing and minor repairs to DG set. II. The work under this item is to be carried out as complaint recieved and as directed by the Engineer in charge. III. List of repairs / replacements prepared by the contractor shall be submitted to the Engineer in charge for verification. IV. The all mentioned above maintenance work carried out by contractor.

M&L for full servicing of DG Sets of capacity 7.5KVA to 63KVA complete as per following :-(i) Draining out engine/lubricant oil flushing including filling fresh oil afterdrain out old oil by skilled OEM trademan of DG set including replacement of oil pan /chamber gasket .(ii)S& F in replacement lubricant oil filter element .(iii)S&F in replacement fuel filter element.(iv)S&F bypass filter element.(v)checking and applying grease to battery terminals and checking its specific gravity including topping of distilled water /acid as required . (vi) General cleaning of oil/fuel spills, grease spots etc.(vii) Checking of belt tension and adjusting as per requirment.(viii) Check all electrical conditions(ix)Check pollution level(X) Change water separator and radiator cleaning with chemical.(x) Change hydraulic governor oil,Change aneroid oil, check aneroid adjustment, Replace aneroid breather.(xi) Clean radiator externally, Check fan hub/Idler and water pump/idler.(xii)Inspect units, Replace as required (Alternator/Generator,Starter etc), Check air cleaner if required, Evacuator valves change if required. Note: (i) Cost of fuel filter element, Oil filter element, bypass filter element,governor oil, aneroid oil, aneroid breather and greasing will be included in the quoted rate. (ii) Cost of Engine oil, Coolent, air cleaner, alternator and starter will be paid separately under appropiate head.

Description all as per item No 2.00 but DG Set Cap 82 KVA to 225 KVA complete all as specified and directed.

Description all as per item No 2.00 but DG Set DG Set Cap 250 to 500 KVA complete all as specified and directed.

Replacement / Filling up/ Top up of Engine Oil (20 W 40) suitable for DG sets complete all as specified and directed.

Replacement / Filling up/ Top up of Pre mix Coolant suitable for DG Set complete all as specified and directed.

Supply & Fix distiled water suitable for battery of DG Set all as specified and as directed.

S&F in replacement of air cleaner filter for DG Set capacity 250 KVA to 500 KVA complete all as specified

S&F in replacement of air cleaner filter for DG Set capacity 82 KVA to 225 KVA complete all as specified

S&F in replacement of air cleaner filter for DG Set capacity 7 KVA to 63 KVA complete all as specified

Supply & Fix in replacement of battery lugs of suitable capacity all as directed and specified.

S & F in replacement of Diesel Pipe Filter to Pump for DG Set complete all as specified and directed.

S & F in replacement of Diesel Pipe Filter to Tank for DG Set complete all as specified and directed.

S&F in replacement of Battery Copper cable Red with plug of size 35 sqmm complete all as specified and directed.

S&F in replacement of Battery Copper cable Black with plug of size 35 sqmm complete all as specified and directed.

M& L for opening the head of DG Set and replacement of gaskit for remove leakage of water and oil from the head of DG set complete all as specified and directed.

S&F in replacement of Hose Pipe Set suitable for following capacity of DG Sets & complete all as specified and directed.

Up to 63 KVA DG Set

82 KVA to 225 KVA DG Set

250 KVA to 500 DG Set

Servicing of radiator assembly DG Sets 12.5 KVA to 63 KVA and replacement of minor parts to make it operational after repair,welding,brazing,leak testing including descaling of tubes with solution and chemicals and compressed air blast including transportation to workshop and back and re-fixing after testing and making it leak proof complete all as specified and directed.

Servicing of radiator assembly DG Sets 100 KVA to 200 KVA and replacement of minor parts to make it operational after repair,welding,brazing,leak testing including descaling of tubes with solution and chemicals and compressed air blast including transportation to workshop and back and re-fixing after testing and making it leak proof complete all as specified and directed.

Servicing of radiator assembly DG Sets 250 KVA to 500 KVA and replacement of minor parts to make it operational after repair,welding,brazing,leak testing including descaling of tubes with solution and chemicals and compressed air blast including transportation to workshop and back and re-fixing after testing and making it leak proof complete all as specified and directed.

S & F in replacement "V" belt for Radiator fan of Make : Fanner ,for following DG Set:-

Upto 63 KVA

82 to 225 KVA

250 to 500 KVA

S & F in replacement Radiator up to 100 KVA DG Set complete all as specified and directed.

M & L for repairing/decarburizing manifolds exhaust system and connected items of exhaust muffler / silencer including necessary nuts, bolts and washers necessary welding of any capacity of DG Set etc with necessary masonry works as required complete all as specified and directed. Note :- Any building/ civil work for support of manifolds exhaust system will be included in this item and nothing shall be paid extra on this account.

Taking out the charging alternator of DG Set of following capacity and shifting to workshop for rewinding of armature including replacement of rewinding unserviceable , bushes & minor parts & reinstalling the same after testing complete all as specified and directed.

DG set of capacity upto 7 to 63 KVA

DG set of capacity 82 to 225 KVA

DG set of capacity 250 to 500 KVA

Removing, transporting to workshop, Repairing & Servicing of self starter of DG set ranging from 7.5 KVA to 500 KVA including winding and replacement of parts such as washer, nut, bolts, bush, solonoid, rotor etc., reassembling and testing complete all as specified and directed.

S & F in replacement Solenoid Switch for 250 to 500 KVA DG set and testing complete for proper functioning complete all as specified and directed.

S & F in replacement Solenoid Switch for 82 to 225 KVA DG set and testing complete for proper functioning complete all as specified and directed.

S & F in replacement Solenoid Switch for 12.5 to 63 KVA DG set and testing complete for proper functioning complete all as specified and directed.

S&F in replacement of Bentex wheel complete suitable for self starter complete all as specified and directed.

M & L for cleaning of Diesel Tank of DG Set "Tank Cleaned on Date………..complete all as specified and directed.

M&L for preparing old painted surface of DG sets (complete including engine, alternator, body & chases, Canopy) by thoroughly cleaning the surfaces to remove dirt, dust, rust flakes and paint flakes, using wire brush or sand papers, damp cloth or as directed. Priming the surface with anti corrosive primers using suitable sprayers. Applying automotive paint using sprayers till glossy finish is obtained, complete all as per manufacturers instructions and writting MES Number in block capital letters all as specified and directed. (Make of paint - Dupon / Asian / Berger / Nerolac)

Repair and maintenance of FIP including replacement of Plunzers, Governer kit with pin, Nozzles P type,Head ball guide kit, Head sheet (set of 12 piece) Rock rod,Rollar bearing,Oil seal, Piston pin,Gasket kit and sleeves complete as specified and directed. DG Set of following capacity

DG Set 7 to 63 KVA

DG Set 82 to 225 KVA

DG Set 250 to 500 KVA

M&L for calibration of fuel injector assembly of DG Set of 7 KVA to 63 KVA capacity at authorised workshop including replacement of cup, barrel and plunger injector washer etc, complete all as specified and directed

M&L for calibration of fuel injector assembly of DG Set of 100 KVA to 225 KVA capacity at authorised workshop including replacement of cup, barrel and plunger injector washer etc, complete all as specified and directed

M&L for calibration of fuel injector assembly of DG Set of 250 KVA to 500 KVA capacity at authorised workshop including replacement of cup, barrel and plunger injector washer etc, complete all as specified and directed

Descaling of water jacket of engine by using descaling solution with pressure circulation pump,leak testing, soldering, brazing, checking for leaks and recirculating with clear water complete all as specified and directed for following DG sets:-

up to 63 KVA DG Set

82 KVA to 225 KVA DG Set

250 KVA to 500 KVA DG Set

S&F Diesel pump with pipe assembly to make it fully fuctional and fixing it to its original position of DG Set in any capacity including replacement necessary element complete all as specified and directed.

S & F in replacement of Water pump Complete for 12.5 to 500 KVA DG Set complete all as specified and directed.

Opening the coupling of DG Set of capacity 250 to 500 KVA , dismantling the outer cover & taking out the fly wheel ring and shifting to workshop for repair in and including replacement of fly wheel ring by pressing machine and reinstalled the same after repair to make it fully fuctional complete all as specified and directed.

Opening the coupling of DG Set of capacity 82 to 225 KVA, dismantling the outer cover & taking out the fly wheel ring and shifting to workshop for repair in and including replacement of fly wheel ring by pressing machine and reinstalled the same after repair to make it fully fuctional complete all as specified and directed.

Opening the coupling of DG Set of capacity 7 KVA to 63 KVA, dismantling the outer cover & taking out the fly wheel ring and shifting to workshop for repair in and including replacement of fly wheel ring by pressing machine and reinstalled the same after repair to make it fully fuctional complete all as specified and directed.

S&F in replacement fan assembly along with hub suitable for DG Set of any cap complete all as specified and directed.

S & F in replacement of Anti vibration pad suitable for 25 to 500 KVA DG set complete all as specified and directed

S&F in replacement of Self Starter suitable for 12.5 to 125 KVA DG Set 12 Volt complete all as specified and directed. Make: Lucas/AutoLak

S&F in replacement of Self Starter suitable for 160 to 500 KVA DG Set 24 Volt complete all as specified and directed. Make: Lucas/AutoLak

Repair/Replacement wiring of DG Set from 12.5 to 63 KVA complete all as specified and directed.

Repair/Replacement wiring of DG Set 82 to 225 KVA complete all as specified and directed.

Repair/Replacement wiring of DG Set 250 to 500 KVA complete all as specified and directed.

S & F in replacement DG Set power controller up to 63 KVA DG Set complete all as specified and directed.

S & F in replacement DG Set power controller from 82 to 225 KVA DG Set complete all as specified and directed.

S & F in replacement DG Set power controller from 250 to 500 KVA DG Set complete all as specified and directed.

Supply only lead Acid battereies for DG set complete all as specified and directed for following capacity:-(Maintenance free battery of 2 years warrenty)

88 AH,12 Volt Make :- Exide/AMORON/PRESTOLITE

150 AH,12 Volt Make :- Exide/AMORON/PRESTOLITE

180 AH,12 Volt Make :- Exide/AMORON/PRESTOLITE

S & F in replacement of of Battery Charger of 6 Amps for 12 Volt Battery complete all as specified and directed.

S & F in replacement of Battery Charger of 6 Amps for 24 Volt Battery complete all as specified and directed.

M & L for complete checking of AMF panel,finding the fault,servicing complete including as per site and replacement of unserviceable spares and testing complete for manual & Auto operations complete all as specified and directed. Note:- Supply only of new items required for replacement will be measured & paid seperately under respective item of schedule.

S & F in replacement Solenoid Switch & Relay card for 63 to 250 KVA DG set and testing complete for proper functioning complete all as specified and directed.

Supply & Fix in replacement of AMF Relay suitable for DG sets complete all as specified and directed.

Supply & Fix in replacement of single phase preventor complete all as specified and directed.

Supply & Fix in replacement of PLA relay complete all as specified and directed.

Supply & Fix in replacement 4 pole power Contractor MCX 32,160 Amp AC-1 ,415 V 2 NO +2NC complete all as specified and directed.

Supply & Fix in replacement 4 pole power Contractor MCX 43,400 A,415 V 2 NO +2NC complete all as specified and directed.

Supply & Fix in replacement 3 pole power Contractor LC1F500A,700 A,415 V 2 NO+2NC complete all as specified and directed.

S & F in replacement of on load change over switch of capacity 200 Amp complete all as specified and directed.

S&F in replacement of AMF panel board for 125 KVA DG Set including all connected parts :- (i) Motorised change over switch 200 Amp- 01 No (ii) Aux Contactor 2 No+2NC- 01 No, Timer-01 No, PLA Relay-01 No, Under over voltage Relay- 02 Nos, Auto manual Switch-01 No, Indicator Lamp-04 Nos, Pushbutton start stop- 01 Set, Battery Charger 12 Volt DC -01 No, Control MCB SP 6 Amp-04 Nos, VAF meter Digital-01 No, CT 400/5 A-03 Nos, Phase indicator R,Y,B,-03 Nos Control wiring with Copper wire, fabrication and aluminium bus bar-04 Nos as required size complete for manual & Auto operations and all as specified and directed.

S&F in replacement of AMF panel board for 12.5 to 25 KVA DG Set including all connected parts:- (i) Motorised change over switch 63 Amp- 01 No (ii) Aux Contactor 2 No+2NC- 01 No, Timer-01 No, PLA Relay-01 No, Under over voltage Relay- 02 Nos, Auto manual Switch-01 No, Indicator Lamp-04 Nos, Pushbutton start stop- 01 Set, Battery Charger 12 Volt DC -01 No, Control MCB SP 6 Amp-04 Nos, VAF meter Digital-01 No, CT 100/5 A-03 Nos, Phase indicator R,Y,B,-03 Nos Control wiring with Copper wire, fabrication and aluminium bus bar-04 Nos as required size complete for manual & Auto operations complete all as specified and directed.

S&F in replacement of AVR suitable for following capacity of DG Sets & complete all as directed.

up to 63 KVA DG Set

82 to 225 KVA DG Set

250 to 500 KVA DG Set

S & F in replacement MCCB's,415 Volts , 3 / 4 pole , with adjustable thermal & fixed magnetic settings having following capacities complete all as specified and directed. Make:- Havells or equivalent in Schneider/ L& T/ABB/ Standard.

Upto 63 Amps 16 KA

100 Amps 25 KA

125 Amps 25 KA

160 Amps 36 KA

200 Amps 36 KA

250 Amps 36 KA

M & L for Earthing complete with galvanised iron steel plate electrode 600x600x6 mm burried directly in ground vertically in the pit of depth not less than 2.25 mtr below normal ground level with top edge of the plate not less than 1.5 mtr below normal ground level surrounded from all sides with mixture of charcoal and comman salt in alternate layers and electrode connected to galvanised iron strip 32x6mm by means of nuts bolts. The earth strip protected by 40 mm medium grade GI pipe upto test point complete all as shown in electrical plate NO 3 of SSR part I incl 20 mm bore medium grade GI pipe for waterring incl PCC chamber on the top of the earth complete all as specified and directed.Note:- Quoted rate deemed to be inclusive of excavation and earthwork, pcc pit and cover.

Supply and fixing in replacement of door lock for DG Set canopy as per existing size and model

Supply and fixing in replacement of door Hinges for easy operation during door open and close all as specified and directed.

fauji electric works (BID ID -3179750)

SAINI ELECTRIC STORE (BID ID -3179837)