DM PLANT 2 CHAINS 1W and 1S, DEGASSER, RO FEED TANK AND MB VESSEL AT ROTTP AREA, CONVERTED DMF TANK AT NDMP AREA AT PANIPAT REFINERY

Amount

LUMPSUM TURNKEY BASIS WITH SINGLE POINT RESPONSIBILITY INCLUDING BUT NOT LIMITED TO THE FOLLOWING ACTIVITIES OF WORKS: Project Management, Residual Process Design, Detailed Design and Engineering, 3D Modeling, HAZOP, SIL, Interface with existing facilities which are common for the new and existing plant including augmentation, Hook-up and interconnection with existing network / unit, Complete electrical & instruments system for entire package including extension of existing system to cater to the new plant, Interconnection and Hook-up with existing with offsite and utilities facilities for plant & instrument air, Nitrogen, etc. and other utilities line as required for completion of the project, preparation and submission of engineering drawings & related documentation including As built/ Final documentation providing all services and completing the work in all respects as per provision of Bidding Document. Supply of all materials including - procurement services, shop fabrication, third party inspection, expediting, project management, planning, scheduling, monitoring, transportation, all loading and unloading; payable in the Contractor’s country; insurance in Contractor’s scope; all type of freights including ocean freight / air freight and inland freight, custom clearance, all type of handling including port handling, stevedoring, handling at worksite etc., supply of start- up / pre-commissioning / commissioning / mandatory spares, catalyst /chemicals (First fill of chemicals, microbes, nutrients, solvents, media and lubricants). Construction / Erection including loading / unloading of the materials at Contractor’s warehouse, transportation of the materials from Contractor’s workshop / Store to erection site, assembly / sub-assembly of the equipments, erection, testing, Inspection, precommissioning / commissioning & PGTR, handing over to owner inlcluding all disciplines of work and supply of material as per Tender requirements such as structural, civil, mechanical, piping, electrical, instrumentation, insulation, Acid / Alkali proof tiling, painting, supply of all accessories and materials for erection / testing; supply of all consumables, providing all construction plants, equipments, machineries including deployement of heavy duty cranes, special tools and tackles; providing supervisory personnel, tradesman skilled / unskilled labour; insurance in Contractor’s scope; completing all works in all respects as per provisions of Bidding Document. Dismantling , Cutting & transportation of the identified existing structures , foundation and debries along with future scrap generated from the Project site to IOCL scrap yard or designated place shown by IOCL. • Completion of all works in all respects as per provisions of the Bidding Document and directions of the Engineer-in-Charge, including any other activity of work required to complete the Plant in all respects to make the Plant functional.

INDIAN CURRENCY

Description of Work / Item(s)

Amount

Procurement, supply, Third Party Inspection, Transportation, Port handling, Shop fabrication, Assembly, Testing of all items, equipment’s, Components, Materials, bought out items, Procurement of raw materials and sub-ordered equipment, shop fabrication/assembly, inspection, Charges for Third party inspection agency(TPIA), testing, supply of all commissioning and mandatory spares, consumables, first fill chemicals, microbes, nutrients, solvents, media and lubricants, special tools and tackles , receipt, accounting, storing & preservation of materials as required for work as per Bidding Document requirements for DM PLANT AND ASSOCIATED WORKS

INDIAN CURRENCY

Description of Work / Item(s)

Amount

RESIDUAL PROCESS DESIGN , DETAILED DESIGN & ENGINEERING AND CONSTRUCTION

RESIDUAL PROCESS DESIGN , DETAILED DESIGN & ENGINEERING preparation of Datasheets, P&IDs, PFDs, specifications for procurement, GAD, & Layouts, 3D Model, E3D,HAZOP, SIL, engineering fabrication drawings, Procurement & Construction schemes,Control Logics, Cause & Effect diagrams, Electrical System studies, Statutory approval from various Statutory state & central Government bodies, approval of drawings & documents from OWNER/PMC, submission of Final Technical documents (AS BUILT Documents and 3D Model, Pre-commissioning, Commissioning and Operating manuals for all units including packages as per Bidding Document requirements).

Construction, installation completion of work in all respects for LSTK Package including required Cranes, Scaffolding, temporary barricading, Transportation and site handling of material/equipments, supply of consumables, tools and tackles, field engineering services, Receipt, storage, conservation and contractor supplied items etc. Fabrication, construction, assembly, erection at site for all piping, civil, structural including Geotech investigation and levelling as required, architectural, mechanical, electrical and instrumentation works within battery limit, refractory, insulation, coating, painting, testing, etc. providing all temporary works/structures and equipment for completion, obtaining statutory approvals, precommissioning, commissioning, performance guarantee test runs, completing all the work in all respects to make system smooth, operable and handing over as per Bidding Document requirements and instructions of the Engineer In Charge. Dismantling , Cutting & transportation of the identified existing structures , foundation and debries along with future scrap generated from the Project site to IOCL scrap yard or designated place shown by IOCL.

Description of Work / Item(s)

Amount

GST on total Lumpsum Price

GST on total Lumpsum Price quoted in Form SP-0 for the work "DM PLANT 2 CHAINS (1W + 1 S) , DEGASSER, RO FEED TANK & MB VESSEL AT ROTTP AREA, CONVERTED DMF TANK AT NDMP AREA AT PANIPAT REFINERY

GST Rate (To be Quoted in %)

Description of Work / Item(s)

Amount

MECHANICAL EQUIPMENT OTHER THAN PIPING(BREAKUP OF SUPPLY PRICE: Supply of All equipments/materials (other than supply of materials for Civil, Structural, U/G General civil, Architectural, Insulation, Painting etc. which shall be included in FORM SP-2/ SP-5))

All Pumps-Filtered Water Transfer, DM Feed, Filter Backwash,Degased Water Transfer, DM Water Transfer ….etc.

Dual Media Filters

Activated Carbon Filters

Cation and Anion Exchangers

Mixed Bed Exchangers

Degasser Tower & Degasser Tank

Air Blowers for DMF, Mixed Bed and Degasser System

All Storage Tanks & Vessels

Instrument Ait Receiver

Morpholine Tank & Injection Pumps

All pumps, compressors, Blowers etc. with drivers and all associated Auxiliaries and accessories as required.

All Packaged items – HVAC, Filters, Chiller Package

All Columns including internals

All Vessels including internals

All Exchangers & Air coolers

Chain Pulley, EOT crane and handling equipment etc.

All equipment and accessories as mentioned elsewhere in the tender document.

PIPING

A/G PIPING MATERIALS along with all valves, fittings, flanges, fasteners, etc. excluding Fire-fighting system

UNDER GROUND PIPING along with all valves, fittings, flanges, fasteners, etc. excluding firefighting system.

Piping Specialty Items

ELECTRICAL

PMCC, Distribution Board, and miscellaneous panels/push button station etc.

Lighting Transformer

Battery & Battery Charger

LV Power and Control Cables

Illumination system

AC UPS

All other electrical equipment and materials,Earthing & Lightning Protection materials, cabling, cable trays, supports, etc. and accessories as mentioned elsewhere in the tender document.

INSTRUMENTATION

PLC System

RTDBMS & OPC System

Fire Alarm System

All Laboratory Equipment

All Process Analysers

All Control Valves / PSVs/ Shut Down Valves

All Field Instruments

Cabling, Cable Ducts/Trays, Junction Boxes and others

Mandatory Spares

Mechanical Packages

Mechanical – Rotating

Mechanical - Static

Piping

Instrumentation

Electrical

Special Tools & Tackles

Catalyst & Chemicals , Oil, Lubricants for 6 months operation

Fire-fighting System.

Construction Material (steel, Cement, Rebar, aggregate, gravels, sand etc.

Any other material / item required for completion of the package works but not specifically identified and covered above for completion of Units. (BIDDER TO SPECIFY).

Description of Work / Item(s)

Amount

BREAK UP OF DESIGN & ENGINEERING PRICE

Residual Process Design

Detail Engineering

3D model (30%, 60%, 90% & 100%)

Final documentation & As Built submission including P&IDs & 3D Model (including supply of 2 numbers License E3D with validity of 3 years and 01 number ETAP License with validity of 03 years)

BREAK UP OF CONSTRUCTION PRICE

CIVIL/STRUCTURAL WORK

Completion of Pilling works and civil foundations

Completion of Plant Main and auxiliary Pipe Racks, Technology Structure

Offsite Pipe Racks and Sleepers

All Civil Works as mentioned elsewhere in the Bid Document

All Structural Works mentioned elsewhere in the Bid Document

Civil works for Building – Substation 1, Substation 2, Operator Room, Control Room

Completion of Roads, Drains, trenches, Culverts, Fencing, Boundary Wall etc.

MECHANICAL EQUIPMENT OTHER THAN PIPING Including Free Issue materials

All Pumps-Filtered Water Transfer, DM Feed, Filter Backwash,Degased Water Transfer, DM Water Transfer ….etc.

Dual Media Filters

Activated Carbon Filters

Cation and Anion Exchangers

Mixed Bed Exchangers

Degasser Tower & Degasser Tank

Air Blowers for DMF, Mixed Bed and Degasser System

All Storage Tanks & Vessels

Instrument Ait Receiver

Morpholine Tank & Injection Pumps

All pumps, compressors, Blowers etc. with drivers and all associated Auxiliaries and accessories as required.

All Packaged items – HVAC, Filters, Chiller Package

All Columns including internals

All Vessels including internals

All Exchangers & Air coolers

Chain Pulley, EOT crane and handling equipment etc.

All equipment and accessories as mentioned elsewhere in the tender document.

PIPING

Above Piping(A/G) PIPING works along with all valves, fittings, flanges, fasteners, etc. excluding fire- fighting system

UNDER GROUND(U/G) PIPING works along with all valves, fittings, flanges, fasteners, etc. excluding fire- fighting

Piping Specialty Items

Electrical Works

PMCC, Distribution Board, and miscellaneous panels/push button station etc.

Lighting Transformer

Battery & Battery Charger

LV Power and Control Cables

Illumination system

AC UPS

All other electrical equipment and materials,Earthing & Lightning Protection materials, cabling, cable trays, supports, etc. and accessories as mentioned elsewhere in the tender document.

All Electrical Works (not covered above) mentioned elsewhere in the Bid Document

Instrumentation Works

PLC System

RTDBMS & OPC System

Fire Alarm System

All Laboratory Equipment

All Process Analysers

All Control Valves / PSVs/ Shut Down Valves

All Field Instruments

Cabling, Cable Ducts/Trays, Junction Boxes and others

All Instrumentation Works (not covered above) mentioned elsewhere in the Bid Document

Chemicals, oil, lubricants filling

UG/AG Fire-fighting system.

Insulation including supply of materials

Painting including supply of materials

Fire proofing including supply of materials

Commissioning including pre-commissioning, start-up, performance Guarantee runs.

Loading of Catalyst, Chemicals etc as per bidding document

Compliance to PPE including supply of materials

Dismantling Activity

Any other activity not mentioned above but required for completion of package works. (BIDDER TO SPECIFY)

Description of Work / Item(s)

Amount

GUARANTEED UTILITIES FORDM PLANT 2 CHAINS (1W+1S), DEGASSER & RO FEED TANK AT ROTTP AREA, CONVERTED DMF TANK AT NDMP AREA and FILTER WATER TRANSFER PUMPS AS PER BIDDING DOCUMENT AND SUBSEQUENT AMENDMENT, IF ANY

Power Consumption for equipment identified in Loading & Guarantee Chapter of tender

Description of Work / Item(s)

Amount

Five (5) Years Operations & Maintenance of all the ISBL units of 2 Chains DM plant, Chemical Handling section, Electrical Systems, PLC Systems, Instrumentation and all other associated facilities within the scope of this work.

First year after expiry of defect liability

Second year after expiry of defect liability

Third year after expiry of defect liability

Fourth year after expiry of defect liability

Fifth year after expiry of defect liability

Ion Exchange India Ltd (BID ID -1071736)

Thermax Limited (BID ID -1081856)

Ion Exchange India Ltd (BID ID -1071736)

Thermax Limited (BID ID -1081856)

Thermax Limited (BID ID -1081856)

Ion Exchange India Ltd (BID ID -1071736)

VA TECH WABAG LIMITED (BID ID -1071702)

Ion Exchange India Ltd (BID ID -1071736)

Thermax Limited (BID ID -1081856)

VA TECH WABAG LIMITED (BID ID -1071702)

VA TECH WABAG LIMITED (BID ID -1071702)

Thermax Limited (BID ID -1081856)

Ion Exchange India Ltd (BID ID -1071736)

VA TECH WABAG LIMITED (BID ID -1071702)

VA TECH WABAG LIMITED (BID ID -1071702)

Ion Exchange India Ltd (BID ID -1071736)

Ion Exchange India Ltd (BID ID -1071736)

Thermax Limited (BID ID -1081856)

Ion Exchange India Ltd (BID ID -1071736)

Thermax Limited (BID ID -1081856)

Thermax Limited (BID ID -1081856)

Ion Exchange India Ltd (BID ID -1071736)

VA TECH WABAG LIMITED (BID ID -1071702)

Ion Exchange India Ltd (BID ID -1071736)

Thermax Limited (BID ID -1081856)

VA TECH WABAG LIMITED (BID ID -1071702)

VA TECH WABAG LIMITED (BID ID -1071702)

Thermax Limited (BID ID -1081856)

Ion Exchange India Ltd (BID ID -1071736)

VA TECH WABAG LIMITED (BID ID -1071702)

VA TECH WABAG LIMITED (BID ID -1071702)

Ion Exchange India Ltd (BID ID -1071736)