Fabrication And Erection Jobs of Bhogpur CSM

Amount

Bhogpur CSM

Fabrication and Erection of cane unloader bridge platform

Dis,feb,& errection of umbrella of pan along with its supports.

Dismantling, Fabrication & Erection of vapour pipe 700mm and 900mm & 1000 mm from 8/10mm thick plate.

RMP pipes & clusters replacement of spray pond. Pipe

b) Cluster

c) Reducer

d) Blind

Dismantling of spray pump header, fabrication, erection and fitting of pumps etc

Fabrication & erection of bagasse Elevator stair case & platform

Replacement of Brass/ SS tubes of pans

Dismantling and Erection of various sizes of MS and GI PIPE lines up to 1 3/4" dia

Dismantling and Erection of various sizes of MS/GI PIPE lines from 2’’to 12” dia.

Dismantling, Fabrication and Erection of MS pipe above 12’’ dia from MS PLATE and shifting /dragging it as per direction.

Fab.and fitting of MS flange complete with holes by drilling up to 12’’dia

Fab.and fitting of MS flange complete with holes by drilling above 12’’ dia

Dis. And cleaning of MS FLANGE from old pipe lines.

Fabrication and Erection of following items from MS pipe up to 12” dia. a) MS NIPPLE

b) MS Bend

c) M S Tee

d) MS Cross

e) MS Reducer

f) M S Cone

Fabrication and Erection of following items from MS pipe up to 12” dia. a) MS NIPPLE

b) MS Bend

c) M S Tee

d) MS Cross

e) MS Reducer

f) M S Cone

Dismantling and fitting of GI/ACC sheet. Dismantling

Fitting

Dismantling of machinery and structure as instruction of CE

Fabrication and Erection of machinery and structure.

Erection of Machinery

Patch work of different equipments such as cane carrier, and inter carrier.

Dismantling and erection of worn-out runners of cane carrier, RBC, Bagasse Elevator and inter carrier

To straight the old damaged vapour pipe and round tank for platform.

Dis,feb,& errection of Steam coil of molasses storage tank at pan station size 1” to 2”.

Dis, feb, & errection of juice coil of juice clarifier size 4”,5” & 6” alongwith its nipple.

Dis, feb, & errection of open & closed crystallizers arms

Dis.Feb & Eraction of Wt. Juice Sulphited Juice stainer

Dismantling, fab. & erection of SS pipe up to 12’’

Dismantling, fab. & erection of following items upto 12’’ of SS SS nipple,

SS bend

SS tee

SS Cross

SS Reducer

SS Cone

Dismantling, fab. & erection of MS flat (runner), cane carrier, RBC chain etc.

Dismantling, fab. & erection of motor bed with alignment

Dismantling of complete Exiting Calendria 600 M2 H.S. & each tube Also Complete to be Dismantling.

Erection of Milk of lime new hopper along with staging , platform & drive. Fitting of wooden strips

Fabrication & Erection of 30 Tons capacity Sugar Melter complete Scope of work a- Work to be completed as per drawing. b- Fabricate & erection of MS 10 mm thick plate of app size: 3.5mx3.5 m c- Fitting of Stirrer drive. d- Fitting of perforated plates having hole dia 1.5 mm all along the plates e- Drive stirrer to be mounted along with shaft & SS ball 2.0 inch ball. f- Fabricate & erect of steam coil 02 nos. periphery inside the drum g- Fabrication of staging on which drum to be mounted. h- Outlet Pipe 12.0 inch dia tobe provided. i- Steam coil along with NRV & valves to be fitted. j- Hot water connection to be made along with valves. k- Dismantling of reduction gear & motor & to be fitted on it from old mill. l- Alignment of reduction gear to be made with motor. m- Repair of reduction gear. n- Water trial of complete unit. o- Fabrication & erection of platform

Magma Mixture for brown sugar reprocessing Scope of work a- Dismantle the magma mixture from old mill and to erect at suitable place at new mill. b- Dismantle & erection of Magma pump, Molasses pump along with pump beds. c- Fabrication of staging and platforms along with M.S. Stairs. d- Dismantle of stirrer drive and erection of it along with motor. e- Trial of complete unit.

Dismantling & fitting of SS tubes in calendria Size: 45mm ODX1.2mm ThickX2010mm long

Size:98 mmODX1.6mm ThickX905 mm long

Dismantling, Fabrication and Erection of pan SAVE-ALL top plate

Shifting & erection of seed mixture at new mill Scope of work a- dismantle of dry seed mixture from old factory. b- Erection of same along with drive at the top of dry seed crystallizer at new mill c- Proper staging to be made. d- Hot water connection to be made.

Dismantling, Fabrication and Erection of Drain Gutter of Sugar Drier house

Replacement of Sugar hopper plates of all 03 Nos. Scope of work a- Dismantle of old worn out plates. b- Fabricate of new plate of hopper of 05 mm thick according to existing size. c- Proper strengthening of plates. d- Erection of complete hopper along with accessories e- Fitting of crank shaft with crank shaft. f- Fitting of rori jail along with frame. g- Fitting of powder sugar jali with frame.

Shifting of old sugar hopper Scope of work a- Dismantling of old sugar hopper from old factory along with drive. b- Erection of hopper at new mill site in dryer house. c- Refurbishment of hopper plates. d- Fitting of wooden all strips e- Erection of connecting rod along with drive. f- Accessories to be made relating to hopper

Planetary gear box Erection of planetary gear box at crystallizer

Replacement of central Shaft. Fabrication & erection of shaft,along with helis type stirrer of B vacuum crystallizer

Erection of gear operated butterfly valve in place of discharge valve in pans

Fabrication & erection of pneumatic shoot

Erection of pneumatic clamps

Replacement of old gate valve with new gate valve of crystallizers

Dismantling of double beat valve and erection of same of juice heater at existing site.

Shifting of NK-1100 continuous centrifugal machine along with pug Mill, magma mixture, magma pump, Molasses pump and pipe line from old plant to new plant. Scope of work: a- Dismantling of Nk-1100 continuous centrifugal machine from old Mills at existing site along with magma pump, Molasses pump, drive, motor, foundation beds, pipe lines , Pugmill along with drive, magma pump along with its drive from old Mills. b- Dismantle of existing staging of machine, pug mill, magma mixture etc. c- erection of NK-1100 continuous centrifugal machine along with accessories at Mill at suitable place. d- rebufbishment of any parts seems weak to be carried out. e- water level to be made f- erection of motor bed along with motor. g- -erection of Pugmill, magma mixture, magma pump, molasses pump along with all drives , foundation bed relating to machine. h- proper platform to be made. i- Complete water trial of unit

Shifting & erection of CFW continuous centrifugal Machine from old mill to new Mill Scope of work a- Dismantling of pug mill along with drive. b- Dismantling of centrifugal machine along with motor. c- Dismantling of magma mixture along with drive. d- Dismantling of magma pump & molasses pump along with foundation bed. e- Erection of machine in new mill along with motor f- Erection of Pug mill along with drive. g- Erection of magma mixture along with drive. h- Erection of magma pump & molasses pump along with drive. i- Erection of staging & platform to be done. j- Complete trial of units.

Shifting & Erection of Air Compressors & super heater wash water system from old mill to new mill SCOPE OF WORK: a- Dismantling of air compressors along with motors. b- Dismantling of its Pumps & Motor c- Dismantling of all accessories d- Erection of Air compressors along with motors e- Erection of pumps and motors

Shifting & Erection of Injection pump with Motor from old mill to new plant.

Dismantling of mud mixture from old mill and to erect the same in new mill at vacuum filter station along with accessories with related connection.

Dismantling of Transient heater from old mill and to erect the same in new mill at Centrifugal station along with accessories with related connection.

Dismantling ,Fab.& Erection Patch work of Inter rake carrier side plate

Dismantling ,Fab.& Erection Main bagasse carrier Trough & side plate

Fabrication & Erection of Bagasse Elevator Stair case &Platform

Fabrication & Erection of Factory structure Complete window (frame & grills)

Dismantling ,Fab. & Erection of mill house & Boiler house plate form

Modification, & Erection of mill house Rotary screen inlet juice Tank & platform

Fabrication and erection of excess bagasse carrier to RBC as per the dirction of CE scope of work (A)Fabrication and erection of column and structure for Belt conveyor , Along with drive system and discharge chute to RBC Column and steel structure

(B) Dismantling of belt conveyor and its structure along with drive complete in all respect

Dismantling , Shifting & erection of old plant bagasse yard shed to new plant bagasse yard

Fabrication and erection of cooling tower structure and shed

Shifting & Erection of cane unloder trolly gear box with motor old plant to new plant

Fabrication and erection of excess bagasse carrier to RBC as per the dirction of CE scope of work

Dismantling & Erection of following items from C.I pipe up to 12” dia. a) C.I BEND

b) C.I TEE

c) C.I CROSS

Dismantling and Erection of various sizes of C.I PIPE lines from 2’’to 12” dia.

Dismantling ,Shifting & erection of old plant cane carrier unloader shed to new plant unloder shed

Dismantling ,Fab. & Erection of MBC motor bed with alignment

Fab. & Erection of Electrical poll

Modification, & Erection of boiler PRDS LINE

Modification of mud mixture Scope of work a- To increase length 1.2 meter of mud mixture shell. b- To increase stirrer length 1.2 meter length c- To erect all connecting pipe lines. d- To fabricate & erect scroll up to the length of mud mixture. e- Shifting of outlet mud withdrawal pipes.

Filtrate juice receiving tank Scope of work a- Filtrate juice tank dia1900mmX1260mm height to be fabricated and erected to increase the height of tank. b- All connecting pipe lines(having 3.0dia) to be re-erected after dismantling of lines, valve etc which were dismantled. c- All suction connections of pumps to be made.

Dismantling of syrup pipe line and re-fitting after cleaning the same. a- Dismantling

b- refitting

Sugar hopper (app.45meter) a-dismantling

b) Fabrication

c) Erection

Butterfly valve a- Dismantling 10inch dia to 16.0 inch dia

b- Erection 10inch dia to 16.0 inch dia

sluice valve a- Dismantling 10inch dia to 16.0 inch dia

b- Erection 10inch dia to 16.0 inch dia

a- Dismantling and erection of transient heater from old mill to new mill

b- Dismantling of transient heater from existing site at new mill

Fabrication of Multi tray of Sugar hopper wide 1.5 meter

Erection of top &bottom tube plates of evaporator body along with tie rods.

Fabrication & erection of Calendria shell of 600 square meter along with down take, vapour pipe, non condensable gas pipe line, clear juice inlet outlet juice connection.

Dismantling of reduction gear, motor, stirrer shaft of juice Sulphiter from old mill to new mill.

Fabrication and erection of monkey ladders

Erection of flow meter valve dia 6.0 inches

Erection of sludge pump along with pumps Size: 4X4 inches

:6X6 inches

Dismantling, Fabrication & erection of gate valve of crystallizer Size: 08 inches

size :10 inches dia

Dismantling , fabrication and erection of distributor of pan

Fabrication & erection of wire netting frame and its wire netting

Fabrication & erection of sugar tray of hopper under neath hopper no.3.

Dismantling ,Erection of butterfly valves in place of old discharge valve along with modifications of massecuite gutter.

Erection of chimney of juice sulphiter (8.0 inch dia) and clarifier ( 10.0 inch dia)

Modification of juice box of clarifier juice outlet pipes to be decreased by 200mm dia height (104 Nos Pipes)

Modification of Syrup Sulphiter Scope of work a- Holes to be increased from existing perforated plates 03 nos. plates of recovery tower (600mm dia plate) b- Holes to be increased from existing plates of drums (Big &small plates). c- SO2 gas pipe lines to be modified. d- Spurger of SO2 gas inside the drum to be modified. e- Flanges to be provided inside the SS. Pipes. f- Man holes having dia 500 mm 03 nos. to be provided. g- Dismantling of 2.0 inches dia. Pipes and erection of 4.0 inches dia to be erected .(App. Length. 18 meter) h- Dismantling and erection of bend of outlet syrup lines(12.0 inches dia)

Sulphur Furnace Scope of work a- Dismantling of top cover of furnace to be opened. b- Baffle plate to be shifted 400 mm from existing site . c- New 6.0 inches widex1200 mm plate to be fitted. d- Dismantling and erection of MS after burner. e- Dismantling, repair and erection of coolers 02 nos. of SO2 pipes f- Dismantling and erection of distributor pipe g- Dismantling and erection of SO2 pipes

Side Catcher of Juice sulphiter Scope of work a- Dismantling & refitting of old top cover b- Dismantling of internal 12 inches pipe up to length of catcher. c- Dismantling, fabrication , Erection of manhole along with cover 500mm dia.

Pans- 6 nos Scope of work a- Brass tubes to be taken out after breaking out from expand. b- Fitting of SS tubes and to make leak proof from expand. c- All tubes to be made leak proof from expand. d- Calendria to be hand over after testing of normal pressure for hydraulic testing to mill fitter.

M.S. Manhole with blind covers Dismantling

b) Fabrication

c) Erection

Scroll for mud mixture app 3.0 meter long and scroll dia 600 mm a- Dismantling

b) Fabrication

c) Erection

Fabrication & erection of deflection cone in centrifugal machines with proper angle

Fabrication of water header along with nipples for supply of hot or cold water to centrifugals

Vapour line juice heater Scope of work a- blind to be provided in both inlet and outlet vapour pipe of quad. b- Hydralic testing to be done. c- After testing of VLJH , blind to be taken out.

Fabrication of window with double door along with hinges and kundi

Pan condensate tank Scope of work a- Dismantling of old condensate tank from old mill. b- Shifting this tank from old mill to new Mill. c- Dismantling of worn out pan condensate tank from existing site of new mill. d- Erection of pan condensate along with modification .

Spray Pump 2000 M3 /hr Scope of work a- Dismantling of old spray pump from old Mill b- Erection of same at new mill. c- Modification of strainer of tail pipe. d- Dismantling of MS Pipe app length e- Erection of MS pipe pipe. f- Erection of butterfly valve.

Modification in Sugar grader Scope of grader a- Modification in SS wirenetting frames b- Dismantling of worn out of sealing plates , fabrication and erection at existing place. c- Modifications in hooks.

Shifting of MS stairs with modification of Sugar Grader

Dismantling of stairs from unloader side old Mill and erection at Sugar grader at new mill after modification

Fabrication of erection of double beat valve flange 8.0 inches dia

Juice sulphiter receiving tank a- Fabrication and erection of cover plate b- Fabrication and erection of Man hole with blind cover 500 mmdia. c- Ladder to be provided from ground floor upto the height of receiver.

Erection of railing

Dismantling & shifting of valves from old mills and fitting at new mills 08, 10, 12,14,16,18, 20,22,24 ,26,28,30 inches dia a- Dismantling

b) Fabrication

c) Erection

Modification in telescope valve of mud side, replacement of worn out bottom plate.

Cold air blower a- modification in bed

b- Dismantling and erection of blower

Strengthening of angle Iron channel

Erection of angle channel in side the sugar elevator/dry seed elevator.

Shifting of Pan condenser Scope of work a- Dismantling of old pan condenser alongwith tail pipe from old mill b- Dismantling of existing condenser of pan no. 5 from new mill. c- Erection of same in place of pan condenser of pan no.5 at new mill.

Dismantling & erection work of M/c gutter

Dismantling & erection of air compressor tank

Erection of Sugar elevator window Both side

Fabrication and Erection of shed for ETP station Electrical panel and motor pump

Fabrication and Erection of shed for Dryer house Size 85feet x35 feet

Shifting and erection of continuous centrifugal machines without pug mill and magma mixture from old mill to new mill. Scope of work. a- Dismantling of centrifugal machines along with motor. b- Erection of machines in new mill along with motor c- Erection of staging & platform to be done d- Complete trial of machines. e- Rotate the magma mixture 90 degree. f- Water connection to be made. g- Dismantling of magma Pumps, Molasses pumps along with pump beds from old mill. h- Erection of magma Pumps, Molasses pumps along with pump beds at new pump. i- Complete trials of the unit.

Erection of molasses pump. Scope of work. a. Fabrication new structure bed. b. Erection of molasses pumps along with valves and complete pipe line (6”) from centrifugal section to pan floor receiving tank. c. Complete trial of molasses pumps.

Dismantling & erection of M/c gutter size- 510mmx490mm.

Dismantling ,Fabrication & Erection modification of structure of reduction gear box grader with alignment

Modification in drive foundation bed of reduction gear box and motor sugar elevator.

Job work of Juice sulphiter modification revised Scope of work a- work to be completed in side the drum as per drawing b- Dismantling of existing 1.5 meter dia inside first drum. c- Dismantling of existing 2.5 meter dia inside second drum from Juice sulphiter d- Perforated MS plates having 3.0 meter dia 03 nos along with 2.0 inch hole dia to be made to be fitted at site. e- M.S. channels 100 mm to be fitted inside the drum. f- Stirrer shaft to be mounted along with bearing housing with 2.0 inches ball. g- erection of reduction gear of stirrer drive. h- Alignment with reduction gear & motor i- Dismantling of reduction gear & motor from old Mill juice sulphiter. j- 03 Nos.Manhole to be provided at suitable position k- Modify of Sperger and its dome. l- Rearranging of SO2 and Juice lines

Modification in Juice Heater Scope of work 1. Dismantling/removal of all tubes of Juice heaters by breaking of expand from top & bottom tube plates. 2. Length of all tubes to be reduced from 4460mm to 4000mm. 3. Cut down the bottom tube plate 4. Calendria shell length to be reduced from 4660mm to 4000 mm 5. Erection of bottom tube plate with the shell according to the length of tubes. 6. Bottom cover to be set right. 7. Hydraulic testing of calendria to be done at 60 psig. Complete water trials.

Dis of MS pipe line

Dismantling, fab. & erection of Inter Rake Carrier as per direction CE. Scope of work A. Dismantling ,Fabrication & Erection of Inter Rake carrier side plate B .Dismantling & Fabrication of Inter Rake carrier Dive &Tail shaft sprocket Distance Pecs C .Dismantling ,Fabrication & Erection of Inter Rake carrier Runner box D. Complete Trials of inter Rake Carrier

Fitting of G.I Coler coated trapezoidal Sheet 12 mtr

do---- 6 mtr

Dismantling, fab. & erection of Structure Colum binder

Repair of Structure Colum binder

Dismantling, fab. & erection of MS angle & channel

Dismantling, fab. & erection of perling /stress hannel 100x50

Fabrication & erection of shed gutter Size 1’x1’x’1’ plate 3mm thk.

Shifting ,dismantling ,fabrication and erection of gantry for RBC sprocket and gear

Modification of both side chain sprocket bed for MBC AND RBC

Cleaning & double coat painting for cane unloader shed structure

Dismantling ,fabrication and erection of runner box for MBC,RBC, and bagasse elevator

Fabrication and Erection of chute for mill to mill bypass system

Modification in Hot air Blower Scope of work a. Dismantling of Air blower b. Modification in bed c. Erection of blower.

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