Repair and maintenance of DG set, AMF panel and other connected services at GE Nagrota.

Amount

Servicing of DG Set 180 KVA of any Make, checking entire system as per manufacturer's catalogue such as checking all parts for serviceeablility, taking down defective parts such as fuel filter assy, by pass filter assembly, lub oil filter assembly, air cleaner assy, flexible hose pipe, coolent etc and replacing the same with same size, make and capacity of parts, draining out the old used burnt engine oil from the sump cleaning all serviceable filters and oil sump with cleaning solution such as petrol/ diesel and refilling new engine oil upto required level and including testing to DG Set to entire satisfaction of Engr-in Charge. Note:- (i) Spare parts/ Engine oil/ check kit/ filter shall be measured and paid for saperately under respective items of BOQ (ii) Minimum 6 months gap/ 200 hrs of run whichever is earlier shall be considered for next service (iii) Repair Guarantee for replaced parts/servicing of DG Set shall be for six month/200 hrs from the date of service.

All as per item No 1 here-in-before but for DG set 160 KVA.

All as per item No 1 here-in-before but for DG set 125 KVA.

All as per item No 1 here-in-before but for DG set 100 KVA.

All as per item No 1 here-in-before but for DG set 62.5 KVA.

All as per item No 1 here-in-before but for DG set 40/50 KVA.

All as per item No 1 here-in-before but for DG set 30/25 KVA.

All as per item No 1 here-in-before but for DG set 20/12.5 KVA.

Supply only lubricant oil filter suitable for 180 KVA DG set

Supply only lubricant oil filter suitable for 160 KVA DG set

Supply only lubricant oil filter suitable for 125 KVA DG set

Supply only lubricant oil filter suitable for 100 KVA DG set

Supply only lubricant oil filter suitable for 62.5 KVA DG set

Supply only lubricant oil filter suitable for 40/50 KVA DG set

Supply only lubricant oil filter suitable for 30/25 KVA DG set

Supply only lubricant oil filter suitable for 20/12.5 KVA DG set

Supply only fuel filter with set of 'O' Ring for 180 KVA DG set.

Supply only fuel filter with set of 'O' Ring for 160 KVA DG set.

Supply only fuel filter with set of 'O' Ring for 125 KVA DG set.

Supply only fuel filter with set of 'O' Ring for 100 KVA DG set.

Supply only fuel filter with set of 'O' Ring for 62.5 KVA DG set.

Supply only fuel filter with set of 'O' Ring for 40/50 KVA DG set.

Supply only fuel filter with set of 'O' Ring for 30/25 KVA DG set.

Supply only fuel filter with set of 'O' Ring for 20/12.5 KVA DG set.

Supply only air filter inner & outer suitable for 180 KVA DG set

Supply only air filter inner & outer suitable for 160 KVA DG set

Supply only air filter inner & outer suitable for 125 KVA DG set

Supply only air filter inner & outer suitable for 100 KVA DG set

Supply only air filter inner & outer suitable for 62.5 KVA DG set

Supply only air filter inner & outer suitable for 40/50 KVA DG set

Supply only air filter inner & outer suitable for 30/25 KVA DG set

Supply only air filter inner & outer suitable for 20/12.5 KVA DG set

Supply only Gasket Set for 180 KVA DG set

Supply only Gasket Set suitable for 160 KVA DG set

Supply only Gasket Set suitable for 125 KVA DG set

Supply only Gasket Set suitable for 100 KVA DG set

Supply only Gasket Set suitable for 62.5 KVA DG set

Supply only Gasket Set suitable for 40/50 KVA DG set

Supply only Gasket Setsuitable for 30/25 KVA DG set

Supply only Gasket Set suitable for 20/12.5 KVA DG set

Calliberation of FIP complete after replacement of defective worn out parts for DG Set 180 KVA. (i) bearing bush (ii) plunger spring (iii)pump (iv) delivery valve and spring (v) banjo bolt and benjo (vi) sealing ring (vii) oil seal (viii) gasket (ix) overflow valve etc.

All as per item No 41 here-in-before but for DG set 160 KVA.

All as per item No 41 here-in-before but for DG set 125 KVA.

All as per item No 41 here-in-before but for DG set 100 KVA.

All as per item No 41 here-in-before but for DG set 62.5 KVA.

All as per item No 41 here-in-before but for DG set 40/50 KVA.

Supply and changing engine oil 15W/ 40, Make: Kirloskar / Castrol/ HP

Supply and fixing flexible hose pipe with 2 Nos clamps of same size/ model/ capacity as per existing hose pipe, complete all as specified and as directed.

Supply and changing coolent, complete all as specified and as directed. Make: Servo/ Shell/ Castrol/ HP

Supply and changing distilled water in batteries, complete all as specified and as directed.

S&F in replacement automatic voltage regulator suitable for 100 to 180 KVA DG set including connections of AVR with panel with and including PVC insulated multistranded copper wires of suitable size, complete all as specified and as directed. Make: Kirloskar/ Crompton/ AE

S&F in replacement automatic voltage regulator suitable for 25 to 62.5 KVA DG set including connections of AVR with panel with and including PVC insulated multistranded copper wires of suitable size, complete all as specified and as directed. Make: Kirloskar/ Crompton/AE

S&F in replacement maintenance free lead acid battery 12 volts 180 AH complete all as specified and as directed. Make : Exide / Boss/ Amron

S&F in replacement maintenance free lead acid battery 12 volts 150 AH complete all as specified and as directed. Make : Exide / Boss / Amron

S&F in replacement PVC transparent flexible pipe, superior quality, of 10mm dia approximate length 2 RM, tightening the same with two Nos of jublee clips on both ends,complete all as specified and as directed.

Servicing of self starter after disconnecting the same from DG sets, transporting to workshop, opening the same and replacing the defective parts/ winding including testing after repair/servicing and refixing in orginal position of capacity 10 KVA to 50 KVA, complete all as specified and directed by Eng-in-Charge

All as per item No 56 here-in-before but of capacity 62.5 KVA to 125 KVA

All as per item No 56 here-in-before but of capacity 160 KVA to 180 KVA

S&F in replacement on load change over switch, 63 Amp capacity, 3 phase, 4 pole, 415 volts, 50Hz, side handle operated, with and including MS sheet metal enclosure having advance neutral, complete all as specified and as directed. Make:- C&S/ Havells/Standard

All as per item No 59 here-in-before but 100 Amp capacity.

All as per item No 59 here-in-before but 200 Amp capacity.

All as per item No 59 here-in-before but 400 Amp capacity.

M&L for servicing/ cleaning of MS diesel tank of DG set 180/160/125/100 KVA by draining out the diesel from tank, cleaning the tank with soap water/ suitable solution and painting the external surface with one coat of synthetic enamel paint of existing colour including repalcement of drain valve, outlet pipe complete all as specified and as directed.

M&L for servicing/ cleaning of MS diesel tank of DG set 62.5/40/50/25 KVA by draining out the diesel from tank, cleaning the tank with soap water/ suitable solution and painting the external surface with one coat of synthetic enamel paint of existing colour including repalcement of drain valve, outlet pipe, complete all as specified and as directed.

S&F in replacement, indicator lamp assembly (set of three) red, yellow, blue, complete all as specified and as directed.

S&F in replacement, battery leads copper conductor single core of length 2 x 1.5m of suitable size for 12volt/ 24volt DC with brass terminal heavy duty, complete all as specified and as directed.

S&F in replacement of asbestos rope 20mm dia of good quality for exhaust manifold exhaust pipe, complete all as specified and as directed.

Removing the old paint from surface of DG set and alternator upto 62.5 KVA capacity and cleaning the old surface with sand paper and painting complete DG set and panel board including canpoy with synthetic enamel paint (of colour as directed by Engg-in-charge) using spray gun with compressed air and writing the SM No/ MES No, in block letters, with white paint & size of letters n exc 3 cm high, complete all as specified and as directed.

All as per item No 68 here-in-before but for DG set and alternator of capacity more than 100 KVA but upto 180 KVA.

S&F in replacement, voltmeter of size 96 x 96mm, complete all as specified and as directed. Make : AE/ Schnieder/ Legrand

S&F in replacement, amp meter of size 96 x 96mm, complete all as specified and as directed. Make : AE/ Schnieder/ Legrand

Repair/Replacement of battery charger by replacing the worn out and defective items, complete all as specified and directed.

S&F in replacement, battery charger with auto cut off indicater suitable for 24 volts DC, complete all as specified and as directed. Make : Sintrac/ Flak

Disconnecting and dismantling the alternator unit of 40/62.5 KVA DG Set from the base plate of the DG set and transporting to workshop for repair, dismantling the unit, further separating the armature from the startor carefully, cutting and taking out the burnt windings of the alternator carefully, cleaning the slots and , duly applying the insulation and assembling the stampings inserting in position in the startor including applying slot insulation and rewinding of the alternator startor winding with super enameled copper conductor of same gauge and same number of turns as that of existing one including replacement of carbon brushes tapping the windings and bringing out the coil conections for production of 3 phase 415 volt 50 HZ AC supply and preheating the windings and applying insulating varnish and drying the windings in oven and assembling the unit and transporting back to installation and fixing on base plate and coupling with the DG set and testing complete all as specified and directed.

Dismentling/ taking down complete radiator assembly of DG set 180 KVA and transporation to market for repair by :- (i) Opening the radiator assembly with brazing/ welding for repair/ services. (ii) Cleaning of all water tube with diluted solution of HCL & cleaning with water preasure & removing the sludge and dust from inside the tank by flushing out. (iii) Repair of fins by soldring/ brazing. (iv) Repair of bottom brass water tank by soldring/ brazing. (v) Repair of radiator hose assembly. (vi) Fixing the complete radiator assembly to its orignal position and testing complete

All as per item No 75 here-in-before but DG set 160 KVA.

All as per item No 75 here-in-before but DG set 125 KVA.

All as per item No 75 here-in-before but DG set 100 KVA.

All as per item No 75 here-in-before but DG set 62.5 KVA.

S&F in replacement, water temperature gauge circular dial, complete all as specified and as directed. Make : AE/ VIDEO

S&F in replacement, fan belt suitable for 12.5 KVA DG set, complete all as specified and as directed. Make : - Dollup/ Fenner

All as per item No 81 here-in-before but suitable for 25/40 KVA DG set.

All as per item No 81 here-in-before but suitable for 50/62 .5KVA DG set.

All as per item No 81 here-in-before but suitable for 100 KVA DG set.

All as per item No 81 here-in-before but suitable for 125 KVA DG set.

All as per item No 81 here-in-before but suitable for 160 KVA DG set.

All as per item No 81 here-in-before but suitable for 180 KVA DG set.

Disconnection of electric connection from DG set control penal, dressing of cable including replacement of burnt out aluminium/copper lugs and fixing with new lugs, nuts bolt, complete all as specified and as directed.

S&F in replacement, MCCB, three pole, 250 Amp 415 volts, 50 Hz breaking capacity not less than 35 kA with adjustable thermal and adjustable magnetic protection release with spreader links, Ics = 100% Icu, complete all as specified and as directed. Make : ABB/ L&T/Havells

All as per item No 89 here-in-before but four pole, 160 Amp breaking capacity not less than 25 kA Make : ABB/ L&T/Havells

All as per item No 89 here-in-before but four pole, 125 Amp breaking capacity not less than 25 kA Make : ABB/ L&T/ Havells

Supply and Fixing in replacement of Self Starter of Capacity 24 Volt suitable for Kirloskar /Cummins Dg set, complete all as specified and directed by Engineer in Charge.

Supply and Fixing in replacement of Self Starter of Capacity 12 Volt suitable for Kirloskar /Cummins Dg set, complete all as specified and directed by Engineer in Charge.

M&L in repairs to AMF Panel/Control panel of DG Set by replacing following parts and commissioning and testing the panel complete all as specified and directed by Engineer-in-Charge

Relay 12 volt 8 Pin

Relay 24 Volt 8 Pin

On Relay Eloctronic Timer

Line voltage Monitoring Relay 3 Phase 415 Volt

Start/ Stop relay 12 Volt

Start / Stop Relay 24 volt

Energy Starting Relay 12 Volt

Repair/Replacement of start/Stop Switch

Replacement of Engine Control Unit

Replacement of solenoid switch

Repair/Replacement of worn out/defective part of Dynamo kit

Deduction to be made from BOQ for schedule of credit (Sch 'A' Part - II) Amount of Rs. 58999.00 during AOC Note:- Tenderers shall not quote for this Schedule

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