Design, supply, testing and commissioning of Instrumentation, Control system and FNG system at Panipat and supply of process and FNG instruments at other locations under MPPL Old Conversion Project

Amount

MPPL_CONV_INST_F&G_HR_STATE

0010 SUPPLY

Dual Redundant, hot standby, PLC (microprocessor based) system, fault avoidant, complete with Processor, I/O modules, Serial interface modules, Media Converters, Relay Modules,TBs, MCBs, Data Panel (wherever applicable), interconnecting cables, data cables, Managed L-2 Switches (2 Nos with min 16 Ports each) with optical as well as copper ports & Marshalling Panels, rack power supply (dual-redundant), interrogation power supplies (dual-redundant), software auto-manual stations, emergency shutdown switch, diagnostics, firmware, power distribution cabinets, LIUs, Media Converters, Lightning protection devices and all installation materials etc. so as to make the system complete in all respects as per system configuration, I/O list and tender specifications.

For I/Os between 1000 to 2000 (of any type)

Zener Barriers as per technical specifications

For DI

For AI

For RTD

For A/O

Surge Protection Devices as per technical specifications

For Analog signals (AI/AO)

For RS 232/485 signals

1 Phase 2 wire (230 V) applications

Server grade Machine for Programming Terminal- PLC Programming Terminal as per technical specifications.

6-12U wall mount Rack with Line Interface units (LIU) compatible to Owner supplied single mode 24/12 fibre OFC & supply of patch cords, pig tails, connectors, min 4 nos of media Converters etc as per technical specifications.

Industrial Grade Ethernet to 2-4 port Serial Gateway/ MODBUS TCP to MODBUS RTU Converter with required connectors, cables, power supply etc. as per tender specifications. (1 set comprises 2 converters)

PLC programming / Ladder logic software etc. for Dual redundant PLC's/ PLC test jigs.

MMI Software of same make as the PLC (including one time license fee) etc as per the tender specification, for the following for running of the station in emergency situations like failure of SCADA computers: 1 Set shall comprise software for SCC Server cum workstations (02 nos) and for programming terminal (1 no) with feature of editing/Creating new graphic screens

Flow Computer complete with software for meter proving and tables as per API for petroleum products, turbine / mass flow meter inputs, Density meter inputs, Barriers for pulse inputs, TBs for all IOs etc as per the tender specifications & data sheet.

"15 KVA in (1+1) parallel redundant equal load sharing configuration with Power SPDs and ACDB excluding battery as per the tender specifications (3 Phase Input - 1 Phase Output)"

Sealed maintenance free 2V VRLA battery in dual string for 4 hrs backup considering aging, temperature & capacity factors complete with all interconnecting cables, glands, battery cables, battery stands, AC distribution boxes, connectors & lugs etc as per the tender specifications for 15 KVA UPS.

PCB's, one of each type for 15 KVA UPS

"20 KVA in (1+1) parallel redundant equal load sharing configuration with Power SPDs and ACDB excluding battery as per the tender specifications (3 Phase Input - 3 Phase Output)"

Sealed maintenance free 2V VRLA battery in dual string for 2 hrs backup considering aging, temperature & capacity factors complete with all interconnecting cables, glands, battery cables, battery stands, AC distribution boxes, connectors & lugs etc as per the tender specifications for 20 KVA UPS.

PCB's, one of each type for 20 KVA UPS

PLC Spares

PLC Processor Module

PLC Processor power supply

Rack communication module

Rack power supply

Digital input module

Digital output module

Analog input module

Analog output module

RTD module

Serial Interface communication module

Field interrogation DC power supply

PLC/IO DC Power supply

Ethernet interface communication module

F&G Supply Items

LEL Controller (16 Channel & SIL-2 Certifed) as per tender specifications

2 loop, Addressable, Intelligent Fire Detection and Alarm Panel with FM200/ CO2 release facilities for automatic fire detection & annunciation of alarms for various types of detectors installed like multi sensor, heat detectors, response indicators, loop isolators, manual call points, hooters etc installed in plant area and various buildings as per tender specifications (With Modbus TCP communication access)

IR Based explosion proof & weather proof (Point type) Hydrocarbon detectors along with all mounting & other accessories as per tender specifications.

IR Based explosion proof & weather proof (Open Path type) Hydrocarbon detectors along with all mounting & other accessories as per tender specifications.

UV / IR Flame Detectors explosion proof & weather proof along with allmounting & other accessories as per the tender specifications.

Surge Protection Devices for analog signals from 3 wire Infrared Hydrocarbon Detectors & 3 wire UV/IR Flame Detectors

Rate of Rise Heat Detectors for safe area along with all mounting & other accessories as per the tender specifications.

Intrinsically safe Rate of Rise Heat Detectors for hazardous areas alongwith all mounting & other accessories as per the tender specifications

Multi sensor detectors along with all mounting & other accessories asper the tender specifications

Multisensor Detectors with relay output along with all mounting andother accessories for installation at BV-RTU locations as per the tender specifications.

Explosion proof heat detectors for telecom battery room stations as per technical specifications

Response Indicators along with all mounting & other accessories as per the tender specifications.

Addressable Manual Call Point (for safe area) along with all mounting & other accessories as per the tender specifications.

Addressable Beacons for safe area along with all mounting & other accessories & instructions sign as per the tender specifications.

Addressable Hooters / Horn / Strobe (for safe area) along with all mounting & other accessories as per the tender specifications.

Manual Call Point (Explosion Proof & Weather Proof) for hazardous areasalong with all mounting & other accessories as per the tender specifications.

Beacons (Explosion Proof & Weather Proof) for hazardous areasalong with all mounting & other accessories as per the tender specifications.

Explosion Proof / Weather Proof Hooters (for hazardous area) along with all mounting & other accessories as per the tender specifications.

Isolators for isolating of signalling loop in case of any fault alongwith all ounting & other accessories as per the tender specifications.

Monitor modules alongwith all mounting & other accessories for third party interface as per the tender specifications.

Portable Gas Detector with controller, audio-visual alarm and suitable (intrisically safe) for hazardous area classified as classification Class I, Div. I Group C&D as per API-RP-500 as per tender specification

2 Pair x 1.5 Sq. mm, unarmoured FRLS cable compliant to BS:5308, as per the tender specifications for indoor applications to be laid through conduits.

20 mm ISI marked GI conduit along with all fittings & fixtures likeTees, bends, junction boxes, etc for installation of various fire detectors in building

Flame proof and weather proof junction boxes including supplyof EP/WP double compression cable glands, plugs for unused cable entries including EP/WP certificates as per the tender specifications for UV/IR flame detectors, IR type hydrocarbon detectors & IS heat detectors in hazardous areas.

Weather proof junction boxes including supply of double compression cable glands, plugs for unused cable entries including WP certificates as per the tender specifications for various detectors in buildings.

Test Lamp for UV/IR flame detector of same make as the UV/IR flame detectors.

Calibration kit for Point type Hydrocarbon detectors with gas cylinder, regulator, hose pipe, flowmeter etc. along with required accessories complete in all respect.

Calibration kit for Open Path Hydrocarbon detectors along with requisite filters and accessories complete in all respect.

Testing Kit/Aerosol cans for Mutisensor detectors including one set of Fibreglass Telescopic Extension Pole 4.5 metres, Universal Removal Tool, Aerosol Smoke Dispenser, Protective Carrying / Storage Bag

Heat Sensing Kit/Testing Kit for Heat detectors (Cordless) including Cordless Heat Head Unit, Battery Baton, Fast Charger etc.

Other Items

Power cable 3 Core x 2.5 mm2 Armoured, Copper as per specifications

Supply of CAT6 cable (armoured) as per tender specifications

Supply of CAT6 cable (unarmoured) as per tender specifications

Cat 6A, LSZH, Stranded Patchcord, 2 Mtr (reputed make) as per tender specifications.

Instruments Supply

Pressure Transmitters with Cable glands Range max (-1 to 5 kg/cm2); Smart type; accuracy 0.075% or better Installation: 2" Pipe Mounted

Pressure Transmitters with Cable glands Range max (0 to 20 kg/cm2); Smart type; accuracy 0.075% or better Installation: 2" Pipe Mounted

Pressure Transmitters with Cable glands Range max (0 - 100 kg/cm2); Smart type; accuracy 0.075% or better Installation: 2" Pipe Mounted

Pressure Transmitters Remote Seal Type with cable glands Range max (0 to 160 kg/cm2); Smart type; accuracy 0.075% or better Installation: Underground to process pipe. Transmitter: 2" pipe Mounted.

Temperature Transmitter with duplex RTD, Thermowell & Cable glands, Range max (0 to 100 0C ) Smart type; accuracy 0.1% or better Installation: Transmitter 2" pipe mounted; RTD in thermowell on process pipe above ground installation.

Temperature Transmitter with surface mounted duplex RTD, Weld pad and dual sensors & Cable glands, Range max (0 to 100 0C); Smart type; accuracy 0.1% or better Installation: Transmitter 2" pipe mounted ; RTD in weldpad welded to process pipe surface for below ground installation.

Pressure switches with junction box & cable glands suitable for low pressure side, set point -1 Kg/cm2 to 0 Kg/cm2. Proof Pressure: 20 Kg/cm2.

Pressure switches with junction box & cable glands suitable for low pressure side, set point 0 Kg/cm2 to 20 Kg/cm2. Proof Pressure: 200 Kg/cm2.

Pressure switches with junction box & cable glands suitable for low pressure side, set point 22 Kg/cm2 to 70 Kg/cm2. Proof Pressure: 200 Kg/cm2.

Pressure switches with junction box & cable glands suitable for low pressure side, set point 65 Kg/cm2 to 160 Kg/cm2. Proof Pressure: 250 Kg/cm2.

Differential Pressure Transmitter with manifold valves and Cable Glands.Range max (0 to 3 kg/cm2).Smart type; accuracy 0.1% or better

Flow Switch, Thermal type, spherical tip, for 3 IN Pipeline.

Level Switch, top mounted- Float Type

Level Transmitter (SIL-2) for For above ground/ Underground tank applications with tank botom local display unit.

Level Transmitter (SIL-2) for For above ground/ Underground tank applications with tank botom local display unit and module for deriving level switch contact (Relay Contact) from Level Transmitter loop.

Digital indicator with cable glands and mounting accessories etc for density indication in field complete as per tender specification

0020 SERVICE

Supervison, erection, testing & commissioning of PLC at attended stations, erection and commissioning of PLC and Remote IOs, Instruments at Station locations including supervision for termination of control cables, installation and commissiong of SCC systems (HMI, Workstations, It hardware, panels, racks etc.), UPSs, ACDBs, Flow Computers, interfacing & integration of PLC with SCC machines and field instrumentation systems including supplied hardware/ software with station on remote & auto including development of control logics etc making all jobs complete as per drawings / specifications and acceptance of system by Owner. This include supply of all labour, consumables, tools, services rendered etc. The Job also includes interfacing of the PLC system with owner's RTUs for transfering Station data to SCADA System. (Process PLC)

Station Location with more than 1000 IOs including Remote IOs

Deputing Resident Engineer during Installation and commissioning.

Submission of As Built Documentation

Other F&G systems related Services

Supervision, erection, testing & commissioning of SIL rated LEL controller, including termination of power & signalling cables, wiring of hydrocarbon detectors, including required support for interfacing with PLC system etc making all jobs complete as per drawings / specifications and acceptance of the system by Owner. This includes supply of all labour, consumables, tools,services rendered etc

Erection, testing & commissioning of 2 Loop Fire Alarm & Detection System comprising of addressable Fire Alarm Panel, addressable detectors of various types such as multisensor detectors, rate of rise heat detectors, manual call points, hooters, etc including FM200/ CO2 release system for control building consisting of Control room, Equipment room, MCC room, transformer room, VFD roomand other office /workshop rooms etc. and pumping sheds, piping area energizing & testing of the complete system with simulation and also demonstration of working of the complete system,commissioning of the complete system including the cost of all materials, labour, consumables, equipments tools & tackles as per the specifications & instructions of Site Engineer / EIC.

Installation, testing & commissioning of various types of detectors ,laying of signalling cables (through conduit/ clamping on wall etc), clamping / fixing of GI conduit in various building, pump shed etc for integration of detectors with existing Fire Alarm panel including all mounting accessories for support, junction boxes etc. as per the approved scheme to complete the work in all respects inclusive of supply of all consumables,cost of all materials, labour, painting services etc. as per specifications, drawings, International Standard practices and the directions of Site Engineer/EIC. Job includesinstallation of all types of detectors, material etc

Multi Sensor Detectors & isolators

Rate of Rise Heat Detectors for safe area & hazardous area \ Explosion proof heat detectors for SVs

Response Indicators & Monitor modules

Manual Call Point (for safe area)

Beacons / Hooters / Horn / Strobe (for safe area)

Supervision of installation & Commissioning of Point Type / Open Path Detectors, UV/IR Flame Detectors, etc. (1 EA = 1 Manday)

0030 COMPOSITE

Installation of weather proof / explosion proof / flame proof junction boxes for marshalling of control / signalling cables, terminating the cables at field and control panel end, mounting the junction boxes, connecting to earthing grid by supplying and installing all the required materials such as supporting structure, cement concrete, painting, GI wire etc.(excluding supply of the Junction Boxes) complete in all respects as per specifications, approved drawings and direction of EIC / Site Engineerincluding all labour, tools, materials, glanding, ferruling etc.complete in all respects.

Installation of Infrared Hydrocarbon detectors (Point type / Open path type), terminating the cables at field and control panel end, connecting to earthing grid by supplying and installing all the required materials such as supporting structure, cement concrete, painting, GI wire etc.(excluding supply of the Hydrocarbon detector) complete in all respects as per specifications.

Installation of UV/IR Flame Detectors, terminating the cables at field and control panel end, connecting to earthing grid by supplying and installing all the required materialssuch as supporting structure, cement concrete, painting, GI wire etc.(excluding supply of the UV/IR Flame detector) complete in all respect as per specifications.

Installation of Hooter/Beacon in Hazardous area, terminating the cables at field and control panel end, connecting to earthing grid by supplying and installing all the required material such as supporting structure, cement concrete, painting, GI wire etc. complete in all respects as per specifications.

STEEL STRUCTURAL WORKS - Supply, fabrication, erection and installation of steel/GI structural works of any type and shape such as cable racks, trays, push button, control posts, ladders, lugs, chain link, fencing, angles, joints, channels, plates, flats, bars etc as required as per specifications, drawings, directions of site engineer/engineer in-charge, inlcuding cost of all labour, materials, tools, consumables etc complete in all respects. Job is inclusuve of taking delivery from owner's go down and shifting to site wherever required.

MPPL_CONV_INST_F&G_RJ_STATE

0010 SUPPLY

F&G Supply Items

LEL Controller (16 Channel & SIL-2 Certifed) as per tender specifications

IR Based explosion proof & weather proof (Point type) Hydrocarbon detectors along with all mounting & other accessories as per tender specifications.

IR Based explosion proof & weather proof (Open Path type) Hydrocarbon detectors along with all mounting & other accessories as per tender specifications.

UV / IR Flame Detectors explosion proof & weather proof along with allmounting & other accessories as per the tender specifications.

Surge Protection Devices for analog signals from 3 wire Infrared Hydrocarbon Detectors & 3 wire UV/IR Flame Detectors

Intrinsically safe Rate of Rise Heat Detectors for hazardous areas alongwith all mounting & other accessories as per the tender specifications

Manual Call Point (Explosion Proof & Weather Proof) for hazardous areasalong with all mounting & other accessories as per the tender specifications.

Beacons (Explosion Proof & Weather Proof) for hazardous areasalong with all mounting & other accessories as per the tender specifications.

Explosion Proof / Weather Proof Hooters (for hazardous area) along with all mounting & other accessories as per the tender specifications.

Flame proof and weather proof junction boxes including supplyof EP/WP double compression cable glands, plugs for unused cable entries including EP/WP certificates as per the tender specifications for UV/IR flame detectors, IR type hydrocarbon detectors & IS heat detectors in hazardous areas.

Test Lamp for UV/IR flame detector of same make as the UV/IR flame detectors.

Calibration kit for Point type Hydrocarbon detectors with gas cylinder, regulator, hose pipe, flowmeter etc. along with required accessories complete in all respect.

Calibration kit for Open Path Hydrocarbon detectors along with requisite filters and accessories complete in all respect.

Pressure Transmitters with Cable glands Range max (0 to 20 kg/cm2); Smart type; accuracy 0.075% or better Installation: 2" Pipe Mounted

Pressure Transmitters with Cable glands Range max (0 - 100 kg/cm2); Smart type; accuracy 0.075% or better Installation: 2" Pipe Mounted

Pressure Transmitters Remote Seal Type with cable glands Range max (0 to 160 kg/cm2); Smart type; accuracy 0.075% or better Installation: Underground to process pipe. Transmitter: 2" pipe Mounted.

Temperature Transmitter with duplex RTD, Thermowell & Cable glands, Range max (0 to 100 0C ) Smart type; accuracy 0.1% or better Installation: Transmitter 2" pipe mounted; RTD in thermowell on process pipe above ground installation.

Temperature Transmitter with surface mounted duplex RTD, Weld pad and dual sensors & Cable glands, Range max (0 to 100 0C); Smart type; accuracy 0.1% or better Installation: Transmitter 2" pipe mounted ; RTD in weldpad welded to process pipe surface for below ground installation.

Pressure switches with junction box & cable glands suitable for low pressure side, set point 0 Kg/cm2 to 20 Kg/cm2. Proof Pressure: 200 Kg/cm2.

Pressure switches with junction box & cable glands suitable for low pressure side, set point 22 Kg/cm2 to 70 Kg/cm2. Proof Pressure: 200 Kg/cm2.

Pressure switches with junction box & cable glands suitable for low pressure side, set point 65 Kg/cm2 to 160 Kg/cm2. Proof Pressure: 250 Kg/cm2.

Differential Pressure Transmitter with manifold valves and Cable Glands.Range max (0 to 3 kg/cm2).Smart type; accuracy 0.1% or better

Flow Switch, Thermal type, spherical tip, for 3 IN Pipeline.

Flow Switch, Thermal type, spherical tip, for 4 IN Pipeline.

Flow Switch, Thermal type, spherical tip, for 6 IN Pipeline.

Flow Switch, Thermal type, spherical tip, for 8 IN Pipeline.

Level Switch, top mounted- Float Type

Level Transmitter (SIL-2) for For above ground/ Underground tank applications with tank botom local display unit.

Level Transmitter (SIL-2) for For above ground/ Underground tank applications with tank botom local display unit and module for deriving level switch contact (Relay Contact) from Level Transmitter loop.

Digital indicator with cable glands and mounting accessories etc for density indication in field complete as per tender specification

0020 SERVICE

Supervision, erection, testing & commissioning of SIL rated LEL controller, including termination of power & signalling cables, wiring of hydrocarbon detectors, including required support for interfacing with PLC system etc making all jobs complete as per drawings / specifications and acceptance of the system by Owner. This includes supply of all labour, consumables, tools,services rendered etc

Supervision of installation & Commissioning of Point Type / Open Path Detectors, UV/IR Flame Detectors, etc. (1 EA = 1 Manday)

Supervision of installation & Commissioning of Level Switch / Level Transmitter etc.

SIL classification study to determine the SIL level of safety instrumentation function for the tank including overfill protection as per requirement stated in OISD 244

MPPL_CONV_INST_F&G_GJ_STATE

0010 SUPPLY

F&G Supply Items

LEL Controller (16 Channel & SIL-2 Certifed) as per tender specifications

IR Based explosion proof & weather proof (Point type) Hydrocarbon detectors along with all mounting & other accessories as per tender specifications.

IR Based explosion proof & weather proof (Open Path type) Hydrocarbon detectors along with all mounting & other accessories as per tender specifications.

Surge Protection Devices for analog signals from 3 wire Infrared Hydrocarbon Detectors & 3 wire UV/IR Flame Detectors

Manual Call Point (Explosion Proof & Weather Proof) for hazardous areasalong with all mounting & other accessories as per the tender specifications.

Beacons (Explosion Proof & Weather Proof) for hazardous areasalong with all mounting & other accessories as per the tender specifications.

Explosion Proof / Weather Proof Hooters (for hazardous area) along with all mounting & other accessories as per the tender specifications.

Calibration kit for Point type Hydrocarbon detectors with gas cylinder, regulator, hose pipe, flowmeter etc. along with required accessories complete in all respect.

Calibration kit for Open Path Hydrocarbon detectors along with requisite filters and accessories complete in all respect.

Pressure Transmitters with Cable glands Range max (0 to 20 kg/cm2); Smart type; accuracy 0.075% or better Installation: 2" Pipe Mounted

Pressure Transmitters with Cable glands Range max (0 - 100 kg/cm2); Smart type; accuracy 0.075% or better Installation: 2" Pipe Mounted

Pressure Transmitters Remote Seal Type with cable glands Range max (0 to 160 kg/cm2); Smart type; accuracy 0.075% or better Installation: Underground to process pipe. Transmitter: 2" pipe Mounted.

Temperature Transmitter with duplex RTD, Thermowell & Cable glands, Range max (0 to 100 0C ) Smart type; accuracy 0.1% or better Installation: Transmitter 2" pipe mounted; RTD in thermowell on process pipe above ground installation.

Temperature Transmitter with surface mounted duplex RTD, Weld pad and dual sensors & Cable glands, Range max (0 to 100 0C); Smart type; accuracy 0.1% or better Installation: Transmitter 2" pipe mounted ; RTD in weldpad welded to process pipe surface for below ground installation.

Pressure switches with junction box & cable glands suitable for low pressure side, set point 0 Kg/cm2 to 20 Kg/cm2. Proof Pressure: 200 Kg/cm2.

Pressure switches with junction box & cable glands suitable for low pressure side, set point 22 Kg/cm2 to 70 Kg/cm2. Proof Pressure: 200 Kg/cm2.

Pressure switches with junction box & cable glands suitable for low pressure side, set point 65 Kg/cm2 to 160 Kg/cm2. Proof Pressure: 250 Kg/cm2.

Differential Pressure Transmitter with manifold valves and Cable Glands.Range max (0 to 3 kg/cm2).Smart type; accuracy 0.1% or better

Flow Switch, Thermal type, spherical tip, for 3 IN Pipeline.

Level Switch, top mounted- Float Type

Level Transmitter (SIL-2) for For above ground/ Underground tank applications with tank botom local display unit.

Digital indicator with cable glands and mounting accessories etc for density indication in field complete as per tender specification

0020 SERVICE

Supervision, erection, testing & commissioning of SIL rated LEL controller, including termination of power & signalling cables, wiring of hydrocarbon detectors, including required support for interfacing with PLC system etc making all jobs complete as per drawings / specifications and acceptance of the system by Owner. This includes supply of all labour, consumables, tools,services rendered etc

Supervision of installation & Commissioning of Point Type / Open Path Detectors, UV/IR Flame Detectors, etc. (1 EA = 1 Manday)

Supervision of installation & Commissioning of Level Switch / Level Transmitter etc.

Bidder Name

Amount in Words

Sitra Infotech pvt. Limited (BID ID -1084581)

ATC Engineering Systems Pvt Ltd. (BID ID -1084768)

Ladder Automation Solutions Pvt. Ltd (BID ID -1085405)

Sitra Infotech pvt. Limited (BID ID -1084581)

Ladder Automation Solutions Pvt. Ltd (BID ID -1085405)

Sitra Infotech pvt. Limited (BID ID -1084581)

Ladder Automation Solutions Pvt. Ltd (BID ID -1085405)