Fireproofing Works on Structures and Equipments in connection with Composite Work for AVU Unit (Part-A) for Panipat Refinery Expansion Project (P25) of M/s. Indian Oil Corporation Limited

FIREPROOFING OF STEEL STRUCTURES (REF SPEC NO 6-68-0033)

Concrete - Non FIM Items

Supply and laying of concrete of Grade M30 as per Type-I of EIL Standard Specification No. 6-68-0033 as fire proofing material with 10 mm and downsize graded coarse and fine aggregates including Admixture around structural steel members (viz. Beams, Columns, Bracings etc.) all complete; cleaning the steel surfaces, supplying, placing and fixing in position cover plates conforming to IS:2062 and stiffeners for members exceeding 600 mm depth, supply and welding of MS Nuts on Angle and Box Sections and Cover Blocks for other Sections, supplying, placing and fixing in position Galvanized Expanded metal sheet with mesh size 4.5 mmx 13.5 mm conforming to IS:412 except on Angle and Box sections, Hot Dipped Galvanized welded wire fabric reinforcement 2 mm dia 50 mm x 50 mm mesh conforming to IS:1566, and tying the reinforcement to the Cover Blocks with Galvanized 16 SWG tying wire, including cutting, straightening, cleaning, bending, vibrating, tamping, curing or providing a layer of approved membrane of Curing Compound, rendering with cement sand mortar (1:3) wherever required to achieve a smooth and even surface, providing L50x50x6 at corners or as specified in the drawing, applying primer on MS Nuts, Angles and affected surfaces, supplying and laying of non-Bituminous Polysulfide or Silicon Rubber Mastic Sealant at terminating edges/ metal joints, painting the surfaces with sealer coat of Epoxy Polyamide as base and finish coats of coating system No. 1 of NORSOK Standard M-501 including the cost of all labour, materials, specified tests, shuttering, staging, scaffolding, working platforms, approaches, etc. for all shapes and positions at all heights upto & including 10 m above pavement etc. all complete as per specifications and directions of Engineer-in-Charge. (ALL MATERIALS INCLUDING CEMENT TO BE SUPPLIED BY THE CONTRACTOR).

Vermiculite Concrete for Structural Steel - Non-FIM Items

Supply and laying of Vermiculite based lightweight Cementitious Concrete coating as per Type-II of EIL Standard Specification No. 6-68-0033 as fireproofing material of required thickness around structural steel members (viz. beams, columns, bracings etc.) for the required fire protection from reaching temperature 538 degree C; cleaning the steel surfaces and applying primer compatible to Vermiculite material, if required, as per manufacturer specifications, supplying, placing and fixing in position cover plates conforming to IS:2062 and stiffeners for members exceeding 600 mm depth, supply and welding of MS Nuts on Angle and Box sections and Cover Blocks for other sections, supplying, placing and fixing in position Galvanized Expanded metal sheet with mesh size 4.5 mm x 13.5 mm conforming to IS:412 except on Angle and Box sections, hot dipped galvanized welded wire fabric reinforcement 2 mm dia 50 mm x 50 mm mesh conforming to IS:1566 and tying the reinforcement to the Cover Blocks with galvanized 16 SWG tying wire, including cutting, straightening, cleaning, bending, applying primer on MS Nuts and affected surfaces, curing or providing a layer of approved membrane of Curing Compound, patching of damaged portion, wherever required, to achieve a smooth and even surface, providing chamfering at corners, supplying and laying of non-Bituminous Polysulfide or Silicon Rubber Mastic sealant at terminating edges/ metal joints, painting the surfaces with sealer coat of Epoxy Polyamide as base and finish coats of coating system No. 1 of NORSOK Standard M-501, including the cost of all labour, materials, specified tests, shuttering, staging, scaffolding, working platforms, approaches, etc. for all shapes and positions at all heights upto &including 10 m above pavement etc. all complete as per specifications and directions of Engineer-in-Charge. (ALL MATERIALS SHALL BE SUPPLIED BY THE CONTRACTOR).

Supply and laying of vermiculite based Lightweight Cementitious concrete coating as per Type-II of EIL Standard Specification No. 6-68-0033 as fireproofing material of required thickness around structural steel members (viz. Beams, Columns, Bracings etc.) for the required fire protection from reaching temperature 538 Degree C; cleaning the steel surfaces and applying primer compatible to Vermiculite material, if required, as per manufacturer specifications, supplying, placing and fixing in position Cover Plates conforming to IS:2062 and stiffeners for members exceeding 600 mm depth, supply and welding of MS Nuts on Angle and box sections and Cover Blocks for other sections, supplying, placing and fixing in position Galvanized Expanded metal sheet with mesh size 4.5 mm x 13.5 mm conforming to IS:412 except on Angle and Box sections, hot dipped galvanized welded wire fabric reinforcement 2 mm dia 50 mm x 50 mm mesh conforming to IS:1566, and tying the reinforcement to the cover blocks with galvanized 16 SWG tying wire, including cutting, straightening, cleaning, bending, applying primer on MS nuts and affected surfaces, curing or providing a layer of approved membrane of Curing Compound, patching of damaged portion, wherever required, to achieve a smooth and even surface, providing chamfering at corners, supplying and laying of non-Bituminous Polysulfide or Silicon Rubber Mastic sealant at terminating edges/ metal joints, painting the surfaces with sealer coat of Epoxy Polyamide as base and finish coats of coating system No. 1 of NORSOK Standard M-501, including the cost of all labour, materials, specified tests, shuttering, staging, scaffolding, working platforms, approaches, etc. for all shapes and positions at all heights more than 10 m above pavement etc. all complete as per specifications and directions of Engineer-in-Charge. (ALL MATERIALS SHALL BE SUPPLIED BY THE CONTRACTOR).

Vermiculite Concrete for Equipments - Non-FIM Items

Supply and laying of vermiculite based lightweight cementitious concrete coating as per Type-III of EIL Standard Specification 6-68-0033 as fireproofing material of required thickness on equipment/ vessel skirts, saddles and supports for the required fire protection from reaching temperature 427 degree C; cleaning the steel surfaces and applying primer compatible to vermiculite material if required as per manufacturer specifications, supplying, placing and fixing in position cover plates conforming to IS:2062, hot dipped galvanized welded wire fabric reinforcement of 2 mm dia 50 mm x 50 mm mesh conforming to IS:1566 and tying the reinforcement with the pre welded nuts by galvanized 16 SWG tying wire, including straightening, cutting, bending of the reinforcement, including supplying and welding of additional MS nuts if directed by the Engineer-in-charge, applying primer wherever required, curing or providing a layer of approved membrane of curing compound, patching of damaged portion wherever required to achieve a smooth and even surface, providing chamfering at corners, supplying and laying of non-bituminous polysulfide or silicon rubber mastic sealant at terminating edges/ metal joints, painting the surfaces with sealer coat of epoxy polyamide as base and finish coats of coating system No.1 of NORSOK Standard M-501, including the cost of all labour, materials, specified tests, shuttering, staging, scaffolding, working platforms, approaches, etc. for all shapes and positions. all complete as per specifications and directions of Engineer-in-Charge. (ALL MATERIALS SHALL BE SUPPLIED BY THE CONTRACTOR).

Guniting (Short creating) - Non FIM Items

Supply and guniting (Shotcreting) minimum 50 mm thick with cement sand ratio of 1:3 on all equipment / Vessel Skirts Saddles and supports including supplying, placing and fixing in position Galvanized Expanded Metal sheet with mesh size 4.5 mm x 13.5 mm conforming to IS:412, supplying, placing and fixing in position hot dipped galvanized welded wire fabric reinforcement of 2 mm Dia. 50 x 50 mesh conforming to IS:1566 and tying the reinforcement with the pre welded nuts by galvanized 16 SWG tying wire including straightening, cutting, bending of the reinforcement, cleaning the steel surfaces, vibrating, tamping, curing or providing a layer of approved membrane of curing compound, rendering with cement sand mortar (1:3), wherever required, to achieve a smooth and even surface, supplying and laying of non-Bituminous Polysulfide or Silicon Rubber Mastic sealant at terminating edges/ metal joints, painting the surfaces with sealer coat of Epoxy Polyamide as base and finish coats of coating system No. 1 of NORSOK Standard M-501, including the cost of all labour, materials, shuttering, staging, scaffolding, working platforms, approaches etc. for all shapes and positions etc. all complete as per specifications and directions of Engineer-in-Charge. (ALL MATERIALS INCLUDING CEMENT TO BE SUPPLIED BY THE CONTRACTOR.)