COMBINED STATION WORK AT SRPL MANALI FOR DEVELOPMENT OF ATF FACILITIES

Amount

CIVIL

Earth Work: Earth work in excavation in all kinds of soil except hard rock requiring blasting for foundation trenches, up to any depth including trimming of sides of the trenches, dressing, ramming and levelling the bottom of the trenches correct to level, grade etc. including bailing out of water, if any, filling in sides of foundation trenches, plinth etc. with the excavated earth available and/or depositing the excess earth within station area limits, in layers not exceeding 20 cms. thick, consolidating each deposited layer by ramming, watering, dressing to level and grade, complete in all respects inclusive of cost of all labour, materials, tools, tackles etc. as per drawings, specifications and direction of Site Engineer.

Depth up to 1.5 m (measured from original ground level)

PLAIN CONCRETE WORk

Providing and laying cement concrete of mix 1:4:8 (1 cement:4 coarse sand :8 graded stone aggregate 40 mm nominal size) for foundation works at all depths including ramming, dewatering, curing, shuttering etc. complete in all respects inclusive of cost of all labour, materials, tools, tackles etc. as per drawings, specifications and direction of Site Engineer.

REINFORCED CONCRETE WORK

Providing and laying structural work(1:1.5:3) conforming to IS:456 (1cement : 1.5 coarse sand : 3 graded stone aggregate 20 mm nominal size) at all heights and depth for construction of beams, columns, staircases chajja, roof slabs, facia, canopies, fins, porch, water tank etc. including providing centering, shuttering, staging, scaffolding, form work etc compacting with mechanical vibrator, curing etc. complete in all respects inclusive of cost of all labour, materials, tools, tackles etc. as per drawings, specifications and direction of Site Engineer. (Payment for Reinforcement shall be made as per relevant item of SOR).Note: In foundation work, OPC cement with C3A content from 5 to 8%/ PPC/PSC shall be used .a) In foundation, plinth,ramps etc.

Supplying and providing reinforcement (for reinforced cement concreteworks) Thermo-mechanically treated HCR/CRS Fe 500 bars conforming toIS:1786 including initial straightening of coiled/uncoiled bars, removalof loose rust, cutting, bending to correct size & shape, binding with 18gauge G.I. wire at each intersection and placing at any position, at anyheight and depth complete in all respects inclusive of cost of alllabour, materials, tools, tackles etc. as per drawings, specificationsand direction of Site Engineer.

Supplying and providing non-shrinkable cement grout (Shrink komp 20 or any other equivalent approved brand) for grouting holding down bolts in pocket holes for equipment foundation, including necessary surface preparation mixing of grout, curing as per manufacturer's recommendation/ specification and direction of the Site Engineer. Note- This item shall be operated under specific instruction of Engineer-in-charge and paid on the basis of dry weight of grout powder used.

Providing & laying 60 mm thick M30 grade interlocking pre-cast cement concrete blocks of different shades/ colour/ make approved by Engineer-in-charge for use in footpath/pavement, joints filled with sand, ramming/compacting the pavement, levelling, subase preparation etc complete in all respects inclusive of cost of all materials, labour, tools, tackles etc. as per specifications and direction of Site Engineer.

MECHANICAL

Supply

Supply of ASTM A106 Gr.B pipes at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document. -1.315" ODx0.179" WT

Fasteners for Flanges 16" x 150# (1.000" Dia. X 6.00" Length )

Fasteners for Flanges 14" x 150# (1.000" Dia. X 6.00" Length )

Fasteners for Flanges 12" x 150# (1.000" Dia. X 6.00" Length )

Fasteners for flanges 10"x150# (0.875" Dia x 5.50" Length)

Fasteners for flanges 1" x 150# (0.500 dia

16" SWMG ANSI 150#

14" SWMG ANSI 150#

12" SWMG ANSI 150#

10" SWMG ANSI 150#

8" SWMG ANSI 150#

1" SWMG ANSI 150#

1"x ANSI 800# HOV W/W API 602 Gate Valve

TRV : 1" x1" - 150 Sr x150 Sr

Concentric Reducers 16"x 14" x CR x 150#

SERVICE ITEMS

Above ground piping for Process Lines: Taking delivery of pipes, pipe fittings,steel flanges, spiral wound metallic gaskets & fasteners from designated location within station premises, transporting the same to site, fabrication and erection of above ground piping including cutting, edge preparation, bending, threading, lining-up, welding and installing pipes and pipe fittings, flanges, elbows, equal and reducing outlet tees, concentric/eccentric reducers, y-type strainers, drain funnels, vent pipes and tapping for instruments such as pressure gauges, thermal relief valves, thermowells etc., installing above ground at all elevations connecting with equipment nozzles, valves, vessels, inline instruments etc., welded and threaded pipeline of different pressure ratings, flushing pipes by water after cleaning by compressed air, cleaning by cardboard blasting, hydrostatic testing of each section to the specified pressure, draining the water, tie-in, final cleaning-up and disposal of wastes and surpluses including providing all inputs such as labour, material, equipments and consumables necessary to perform the work (other than those specifically undertaken by the owner in this contract) and completing the work in all respects in accordance with the drawings, specifications and instructions of Site Engineer / EIC.

16" OD x 0.375"/0.438"WT APL 5L Gr B /X46/X52/X60/X65/X70

14" OD x 0.375"/0.438"WT APL 5L Gr B /X46/X52/X60/X65/X70

12.75" OD x 0.250"/0.375"WT APL 5L Gr B /X46/X52/X60/X65/X70

10.75" OD x0.250"/0.365" WT API 5L Gr.B/X46/X52/X60/X65/X70

8.625" OD x 0.322" / 0.375" / 0.438" WT API 5L /ASTM A106/A333

3.5" OD x 0.216"WT ASTM A 106 Gr B /A333

1.315" OD x 0.179" WT ASTM A 106 / ASTM A 53 Gr. B Pipe

Above Ground Equipments Installation: Taking delivery of equipments, shifting / transporting within station premises, placing on pre-constructed foundations, assembling together all sub-assemblies, levelling, alignment, grouting, cleaning and flushing by water, draining, checking, testing, dressing and making good of the foundation and completing the work in all respects in accordance with the relevant drawings, manufacturer's installation instructions, specifications and instructions of Site Engineer / EIC.

Separator (Coalescer) Filter with Pre-filter

14" x 900# / 600#/150# Insulating Coupling

Installation of Valves:Taking delivery of valves of all types and pressure rating from the designated location within station premises, transporting the same to site, erecting above ground on preconstructed foundations or underground including earth work in excavation and filling for under ground valves at elevations specified in the drawings, priming and painting of above ground valves, flood coating and wrapping of under ground portions (if applicable) including all inputs, labour, material and consumable (other than those specifically undertaken to be supplied by the owner) and completing the work in all respects in accordance with the drawings, manufacturer's installation instructions and specifications and instructions of the Site Engineer / EIC.

14"-150#,API 6D MOV GATE Valve, F/F, A/G

14"-150#,API 6D Check Valve, F/F, A/G

14"x ANSI 150# F/F API 6D Plug Valve

12" ANSI 150 MOV F/F API 6D Gate Valve

10" ANSI 150 MOV F/F API 6D Gate Valve

1"x ANSI 800# HOV W/W API 602 Gate Valve

1" X 1" Thermal Relief Valve F/F ANSI 150# x 150#

Radiographic Inspection: Inspection of welding by radiographic method on all types of piping including processing of films and interpreting the results of weld quality and reporting the same to the Site Engineer together with recommendations as to the acceptability or otherwise of the welds, submitting the finished radiographic films as may be approved or directed by Engineer-in-Charge inclusive of supply of all personnel, labour, materials, equipment, consumable, inputs, etc. and providing all services complete in all respects as envisaged in the contract documents. Note:i) Payment will be on the basis of number of welds of the respective size radiographed and shall be all inclusive for the complete job of radiographic inspection as envisaged in the contract document. ii) Radiography not involving full girth weld will be paid at 50% of the rate for full girth weld for the respective size. iii) For set-on type branch welding, the rate for radiography will be as applicable to the branch pipe size. iv) Repeat radiography of individual welds due to defective films or repair of welds shall be done at contractor's cost. In case where radiography is not possible. v) Verification by ultrasonic testing shall be done at contractors cost.vi) Magnetic particle inspection as and where required shall be done at Contractors cost.

16" NB Pipe Joints

14" NB Pipe Joints

12" NB Pipe Joints

10" NB Pipe Joints

8" NB Pipe Joints

3" NB Pipe Joints

1" NB Pipe Joints

Dismantling of Structures: Dismantling by opening joints or by gas cutting/ cold (wherever required as per site condition) of existing piping & steel Structural such as support for pipes, pipe fittings, valves, plate forms, walkways, stairways etc. including excavation work wherever required handling, loading into truck for purpose of weighing, shifting to the designated location within the pump station premises and handing over, completing the work in all respect as per drawings, instruction of the Site Engineer / EIC.

Dismantling of Piping (Aboveground): Dismantling of existing over ground piping works of all types and sizes by opening flange joints or by gas cutting/ cold cutting or any other approved suitable means without damaging other portions of work. The job includes cutting the pipes to required sizes as directed, taking out valves, flanges, tees, bends, gaskets nuts, bolts etc. attached supports along with any instruments such as pressure gauge, temperature gauge etc. handling, transporting and storing at owner's designated store in safe manner to avoid damage including supply of all labour, materials, equipments, consumables etc. necessary to perform and complete the work in all respects as per drawings, instructions of the Site Engineer / EIC (payment shall be made on linear measurement of dismantled piping including bends tees etc.). Note : The contractor shall indicate the piping system to be dismantled and shall take specific approval from the Site engineer before dismantling of pipe. Certain redundant pipes which in the opinion of the Owner need not be retrieved, those items shall not be dismantled. Dismantling of Piping (Aboveground) and equipments:

COMPOSITE

Supply and Erection of Structural Steel: Supplying at site, steel structural items such as steel plates, bars, MS gratings, chequered plates, angles, beams channels, commercial Quality heavy pipes, C.I. Rollers, bolts & nuts, washers, grouting bolts, padding plates etc., fabrication and erection of saddle supports and other type of supports for pipes manifolds and valves, fabrication and erection of platforms walkways, stairways etc., sand blast/ power brush cleaning, priming and painting the finished structures including supply of all other inputs such as labour, materials, consumable etc. necessary to perform and complete the work in all respect, in accordance with drawings, specifications and instructions of the Site Engineer / EIC.

Painting: Cleaning exposed steel surfaces of piping, equipment and valves etc. by sand blasting or with power wire brush (wherever sand blast cleaning is not possible) free of dust, grease, mill scales etc. priming with One coat of primer and painting the surfaces with required number of coats as Per specification, with approved materials, paints, brushes, labour, equipment etc. and completing the job in all respects as Per specification and instructions of the Site Engineer / EIC.

Zinc Ethyl Slicate Primer

High Build EPOXY MIO

Isocynate Aliphatic Poly Urethene(PU)

INSTRUMENTATION JOBS

CABLE LAYING: Laying of armoured / unarmoured cables (control / signalling/ Triad/ LT cable etc.) and installation / pulling of telephone cables of all type in trenches, in cable racks, in trays, in protective pipes, poles, columns, in conduits, in panels, in buildings, walls, ceilings, and on structures etc.; including the supply and installation of all required materials such as fixing clamps, screws, cable straps, tags etc. as required (other than the supply of the conduits, cables, pipes, cable racks, trays, poles, structures and panels) complete in all respect,as per specifications,drawings and directions of the SiteEngineer, including cost of all labour, tools, consumable materials etc. and cutting the cables in required lengths

Cables having outer diameter upto 20mm

Cables having outer diameter above 20 mm

CABLE TRENCH: Excavation in unpaved areas of earth in work sites for conventional cable trenches for a depth upto 1.5 metres including shoring, strutting etc. (if necessary), backfilling the trench with excavated earth, as directed by Site Engineer, including all labour and materials complete as per drawings, specification and directions of Site Engineer.

SAND SUPPLY & FILLING : Supplying and spreading of approved quality,fine, dry /river sand in cable trenches as per drawings, specifi- cations and directions of the Site Engineer, including the cost of all material, transport, load and lift charges, labour,tools etc. complete in all respects.

BRICK SOLING : Supply and laying of approved quality 75 mm thick second class brick flat soling with sand filling in the interstices, in cable trenches for protection; as per drawings, specification and direction of the Site Engineer including the cost of all brick,sand and other materials,tools,labour, load and lift charges etc.complete in all respects.

MS CABLE MARKER Supply, erection and installation of MS cable markers, including excavation and installation of Markers, cement concrete grouting, back filling etc. required as per drawing, specifications and directions of Site Engineer/ Engineer-in-charge including cost of all labours, tools & tackles, materials etc. complete in all respects.

INSTRUMENTATION JOBS FOR MOTOR OPERATED VALVES (MOV)/ROSOV/ROV - Carrying out the instrumentation and control system jobs on the already erected actuator assembly of motor operated valves (MOV)by making the necessary cable connection at field and control panel end (excluding the supply of cables) calibrating the control components, adjusting the limit switches, testing the whole assembly as per drawings specifications and direction of the engineer in-charge/site engineer complete in all respect, including supply of suitable size non-flame-proof cable glands, ferrules, drilling/cutting of plate for fixing glands at Control Panel end and the cost of all labour, tools, glanding, ferruling & lugging in field & control panel ends, consumables etc.

Taking delivery, shifting within a road distance of 500 meters and installation & testing of the different instruments of various ratings by installing all the required pipe fittings with pressure pipes, valves, plugs, tees, nipples, junction box, cables, supply and erection of all other required materials such as the supporting structure, clamps, cannopy, screws, nuts, bolts, aluminium sheets, (GI wire for earthing), steel plates, cement concrete etc. complete in all respects including supply of suitable size non flame proof cable gland at control panel end and terminating the already laid cables at field, junction box and control panel end, mounting the junction boxes as per the Drawings (of the instrument), specifications and directions of the engineer in-charge/site engineer including cost of all labour, materials, consumables, tools, tackles and services rendered etc. All the instruments shall have to be properly connected to the earth pit through GI wires. The works shall include labelling, tagging using SS plates, glanding and ferruling at both field and panel side. Installation to be done as per OEMs recommendations, vendor drawings and other approved drawings. The scope also shall include Calibration of instruments, hydro-testing of Impulse tube, providing assistance in testing and commissioning of the instruments to control system vendor along with loop checking etc. INSTALLATION OF DPT: Installation, assistance in testing and commissioning of Differential Pressure Transmitter (DPT) as per the directions of Engineer in-charge/ Site engineer and drawings.

GI CONDUITS - Supply, erection and installation of cable conduits made up of GI pipes of medium class 'B' subject to owner's approval in trenches (already made) on walls, concrete structures etc.; including the supply and installation of all the necessary pipe fittings such asbends, sockets, elbows, tees, etc. bending, threading, binding,clamping, providing spacers, plugs, packings, bushing etc. as required for laying of cables, in roads, station pipe crossings, building entry, cable rising up to the equipment etc. as per the drawings, specifications and directions of Site Engineer/ Engineer-in-charge, including the cost of all labour, tools & tackles, Materials etc. complete in all respects.

WBM ROAD / CONCRETE BREAKING: WBM Road/concrete breaking for cable trenches including required shoring strutting etc., and repairing of the road/dyke to original condition and disposing off excess materials (within the work site) as per specifications and direction of the Site Engineer, job complete in all respects including the cost of labour, tools, materials, load, lift hire charges of equipments, if any.

WEL TECH ERECTORS