CA NO CWE/CHM(U)-28/2020-21 REPAIR/MAINT OF TRANSFORMERS AT VARIOUS SUB STNS AND CONNECTED ITEMS OF WORK UNDER GE (U) CHANDIMANDIR

Amount

Disconnecting and taking out old burnt HT cables of any size incl joints/protection pipes etc from trenches/ducts/poles etc complete all as specified and directed.

Disconnecting and taking out old burnt LT cables of any size incl joints/protection pipes etc from trenches/ducts/poles etc complete all as specified and directed.

Taking down old rusted cross arms / cable boxes etc incl clamps, nuts/bolts etc complete all as specified and directed.

Taking down old unserviceable HT GOD of any size/type complete all as specified and directed.

M&L GI (light grade) pipe 100 mm bore for cable protection on poles/walls/under road/culvert etc complete all as specified and directed.

Excavation in trenches n. exc. 1.5 mtr width n.exc 1.5 mtr in depth for laying of cables & foundation of poles, stay assembly etc and getting out in any type of soil complete all as specified & directed.

Returning, filling in including spreading levelling , watering and well ramming in layers not exc. 25cm in any type soil complete all as specified & directed.

Removing of surplus excavated soil to a distance not exc. 50m and depositing where directed at a levelnot exc 1.5 Mtr above the starting point complete all as specified & directed.

Supply and filling clean dry sand (unwashed) in trenches under and around the cable for cushioning complete all as specified and directed.

Supplying and laying un-reinforced precast concrete cable cover, class HV, type 1 flat, size 300mm x 180mm x 40mm complete all as specified and directed.

Disconnecting HT and LT supply,taking down the defective transformer (Indoor/outdoor type) from four pole/two pole structure or lifting from the outdoor type foundation or taking out from sub station bldg , using a crane of suitable capacity & slings/ropes etc as required and shifting the same to civil workshop for repairs transformer capacity up to 200 KVA complete all as specified and directed.

All as per item No 11 here-in-before but capacity from 250 KVA to 400 KVA.

All as per item No 11 here-in-before but capacity from 500 KVA to 750 KVA.

Shifting back the repaired transformer (Indoor/outdoor type) from civil workshop to site , reinstalling at original position and fixing properly on four pole/two pole structure or outdoor type foundation or inside a sub station bldg , using a crane of suitable capacity & slings/ropes etc as required, making HT/LT side connections and testing for satisfactorily working for transformer up to 200 KVA complete all as specified and directed.

All as per item No 14 here-in-before but capacity from 250 KVA to 400 KVA.

All as per item No 14 here-in-before but capacity from 500 KVA to 750 KVA.

Draining out transformer oil from the transformer & storing the same in suitable containers ( to be arranged by contractor without any extra cost ) , opening the top cover and lifting up the core assembly carefully to check the condition of transformer windings and core, retanking the same after repairing , checking of leakage from transformer body and repairing/welding works required for making transformer body leak proof, refilling the transformer oil dully dehydrated and filtered (dehydration and filteration to be paid separately) & making all connections with HT/LT side bushings , refixing the top cover , and testing the transformer with a suitable capacity insulation tester for transformer up to 200 KVA complete all as specified and directed.

All as per item No 17 here-in-before but capacity from 250 KVA to 400 KVA.

All as per item No 17 here-in-before but capacity from 500 KVA to 750 KVA. Note for item No 17 to 19 :- All repair works such as rewinding, core repairing, oil filling, bushings, gaskets, valves etc shall be measured and paid separately.

M & L for rewinding of burnt out /defective HT copper coils with new super enamelled heavy duty copper winding wires of size matching to the existing one including varnishing, drying in a suitable oven and all insulating material such as cotton sleeves,tapes etc and connections with bushing terminals complete all as specified & directed.

All as per item No 20 here-in-before but LT copper coils complete all as specified & directed.

M&L for rewinding of burnt out /defective HT aluminium coils with new super enamelled heavy duty aluminium winding wires of size matching to the existing one including varnishing, drying in a suitable oven and all insulating material such as cotton sleeves,tapes etc and connections with bushing terminals complete all as specified & directed.

All as per item No 22 here-in-before but LT aluminium coils complete all as specified & directed. Note :- Transformer taken to civil workshop for repairing shall be shifted back to site dully repaired within 14 days from the date of issue. A penality of Rs 1500/- per day per transformer shall be imposed after expiry of 14 days period in case the contractor fails to do so.

M&L for replacement of HT tap changer off load type, of suitable size with tapping arrangement from (+/-) 2.5%to 7.5% and one normal tapping including connecting up with HT coil and testing for transformer capacity up to 200 KVA complete all as specified & directed.

All as per item No 24 here-in-before but for capacity 250 to 400 KVA.

All as per item No 24 here-in-before but for capacity 500 to 750 KVA.

M&L for reconditioning/refurnishment of complete windings and core assembly by opening & cleaning the LT/HT windings coils, replacement of worn out insulation materials, replacing worn out glass sleeve insulations , cleaning with hot oil to remove carbon deposits/sludge & restacking of core laminations to reuse again ,making all star delta connections properly, drying the core assembly in a suitable heat oven for improving the insulation value complete all as directed for any capacity of transformer.

M&L for painting the transformer tank from inside with two coats of zinc chromite after preparing the tank walls/bottom/top cover inner side by properly cleaning the surfaces oil free for transformer capacity upto 200 KVA complete all as specified and directed.

All as per item No 28 here-in-before but for capacity 250 to 400 KVA.

All as per item No 28 here-in-before but for capacity 500 to 750 KVA.

M&L for replacement of defective HT porcelain bushing of suitable size for transformer upto 200 KVA including washers of good quality complete all as specified & directed.

All as per item No 31 here-in-before but for capacity 250 to 400 KVA.

All as per item No 31 here-in-before but for capacity 500 to 750 KVA.

M&L for replacement of defective LT porcelain bushing of suitable size for transformer upto 200 KVA including washers of good quality complete all as specified & directed.

All as per item No 34 here-in-before but for capacity 250 to 400 KVA.

All as per item No 34 here-in-before but for capacity 500 to 750 KVA.

M&L for replacement of wornout HT bush rod made out of copper with brass nuts and washers of required length including connecting up with HT coil of transformer upto 200 KVA complete all as specified & directed.

All as per item No 37 here-in-before but for capacity 250 to 400 KVA.

All as per item No 37 here-in-before but for capacity 500 to 750 KVA.

M&L for replacement of wornout LT bush rod made out of copper with brass nuts and washers of required length including connecting up with LT coil of transformer upto 200 KVA complete all as specified & directed.

All as per item No 40 here-in-before but for capacity 250 to 400 KVA.

All as per item No 40 here-in-before but for capacity 500 to 750 KVA.

Supply and filling as in replacement of superior quality silica jel inside the breather assembly and fixing properly with transformer complete all as specified & directed.

M&L for disconnecting from the transformer /panel board, cutting off worn out aluminium cable end, supply and fixing of new aluminium heavy duty cable lug , connecting the cable with transfrormer/panel including insulation tapes etc sizes of LT cables 120 sqmm to 150 sqmm 3.5 core complete all as specified & directed.

All as above per item No 44 here-in-before but size 185 sqmm to 240 sqmm 3.5 core.

All as above per item No 44 here-in-before but size 300 sqmm to 400 sqmm 3.5 core.

All as above per item No 44 here-in-before but size 500 sqmm to 630 sqmm 3.5 core.

Dehydration and filteration of transformer oil for indoor/outdoor type transformers of any capacity, at site using transformer oil filteration plant to improve di-electric strength not less than 45 KV at 2.5 mm electrode gap complete all as directed. Note :- Unit rate quoted shall be deemed to include the charges for hiring of oil filteration plant , shifting to different locations at cantt area, testing of samples of oil as per requirement & nothing extra will be paid on this account.

S&F in replacement transformer radiators fabricated from pressed steel sheet all as per existing size and type including fixing arrangement by making welding joint or flanged joints with gaskets/nuts/bolts etc for transformer capacity from 200 KVA and upto 315 KVA complete all as specified and directed. Note :- Joint shall be leak proof and any leakage noticed after repair work shall be rectified by the contractor without any extra cost to the deptt.

All as per item No 49 here-in-before but transformer capacity from 400 KVA and upto 500 KVA.

All as per item No 49 here-in-before but transformer capacity from 630 KVA and upto 750 KVA.

M&L for preparation of external portion of indoor/outdoor type transformers for repainting by removing old paint/oily patches by scrubbing and cleaning dust free, painting with two coats of superior quality synthetic enamelled paint of approved shade complete including cleaning name plate/insulators/conservator level indicator paint free for capacity up to 200 KVA complete all as specified and directed Note:- The painting of transformer shall be carried out in situ ie. on four pole/two pole structures or kept on foundation or kept inside sub station at different places at cantt area.

All as per item No 52 here-in-before but for capacity from 250 KVA to 400 KVA.

All as per item No 52 here-in-before but for capacity from 500 KVA to 750 KVA.

M&L for new transformer oil for replacement or topping up the level of oil having dielectric strength not less than 45 complete all as specified & directed. Make -:POWER/ INSOLE/ UNIVERSAL conforming to relevent IS-335 (Transformer oil to be supplied in sealed container).

Supply, installation,commissioning and testing of outdoor type floor mounting double door feeder pillar box of size not less than 1200 x 1200 x 450 mm , fabricated from 3.15 mm thick CRCA sheet and MC 75 for base channel, 04 nos legs 750 mm long made from 50 x 50 x 6 mm angle iron , dully powder coated, dust/water and water proof , grouted in PCC 1:2:4 type B-1 foundation, suitable for 415 volts, 3 phase, 4 wire , 50 Hz complete with and including the following:-

[a] Aluminium strip bus bar TPN sleeve insulated mounted on epoxy insulators of capacity 600 amps - 01 set. [b] MCCB FP 400 amps , 415 volts, 50 Hz, 35 KA with adjustable thermal and magnetic release and Ics=100% of Icu - 01 No (Incoming). [c] MCCB TP 200 amps , 415 volts, 50 Hz, 35 KA with adjustable thermal and magnetic release and Ics=100% of Icu - 02 No and MCCB TP 100 amps , 415 volts, 50 Hz, 35 KA with adjustable thermal and magnetic release and Ics=100% of Icu - 02 No (Outgoing). [d] Earthing terminals - 02 Nos and danger notice plate - 01 No. [e] Digital voltmeter three phase 0-500 volt range size 96x96 mm - 01 No, Digital ammeter three phase 0-400 volt range size 96x96 mm - 01 No, LT CTs ratio 400/5 amps - 03 Nos, control wiring with single core copper cable FRLS of suitable size incl control MCB for each circuit complete.

Finding of fault to 11 KV UG cable with suitable fault locator equipment & pin point the fault in the faulty cable including necessary excavation and earth work for exposing the faulty portion of the UG cable complete all as specified and directed.

M&L for replacement of transformer core built up of silicon steel cold rolled with hot - oil proof grain oriented laminations of varnish or carlite, insulation on both sides complete all as specified & directed.

Shifting of 63 KVA to 200 KVA capacity transformer using hydra/crane etc of suitable size from existing pole structure /plinth/store yard and fixing on another pole structure/plinth/sotre yard including necessary connections on HT and LT side complete all as specified & directed.

All as per sl item No 59 here-in-before but 250 KVA to 750 KVA.

M&L cleaning of transformer radiators with hot insulating oil to remove all blockages/sludge etc by dismantling the same from the transformer tank body and refixing the same by making welding joint or flanged joints with gaskets/nuts/bolts etc all as per existing for transformer capacity upto 750 KVA complete all as directed. Note :- Joint shall be leak proof and any leakage noticed after repair work shall be rectified by the contractor without any extra cost to the deptt.

Supply, laying, connecting and testing in trenches/ducts/fixing along the poles/ passing through pipe/ laid under floors XLPE insulated , screened PVC bedded, galvanised steel strip armoured, heavy duty HT power cables ISI marked with aluminium conductor, 11000 volts grade, cross sectional area 95 sqmm 3 core, 11 KV earthed, complete all as specified & directed.

S & F in replacement three phase digital type voltmeter with input 0-110 VAC and range 0-11 KV AC , accuracy ± 1.0% ,PTR 11 KV/V3/110V/V3 , square shape size 96x96 mm , flush mounting type ,on the HT 11 KV panel boarrds at various locations all as per existing incl making all connections with control wiring and testing for proper working complete all as directed.

S&F in replacement straight through type heat shrinkable joint for HT cable with aluminum conductor 11 KV grade size 95 to 185 sqmm 3 core including jointing, commissioning and testing complete all as specified & directed.

S&F in replacement indoor type heat shrinkable end joint for HT cable with aluminum conductor 11000 volts grade size 70-95 sqmm 3 core including jointing, commissioning and testing complete all as specified & directed.

All as per item No 65 here-in-before but size 120 to 185 sqmm 3 core.

All as per item No 65 here-in-before but size 240 sqmm 3 core.

S&F in replacement outdoor type heat shrinkable end joint for HT cable with aluminum conductor 11000 volts grade size 70-95 sqmm 3 core including jointing, commissioning and testing complete all as specified & directed.

All as per item No 68 here-in-before but size 120 to 185 sqmm 3 core.

All as per item No 68 here-in-before but size 240 sqmm 3 core.

S&F in repairs clear view type type silica gel breather of suitable size for transformer capacity upto 160 KVA complete all as specified & directed.

All as per item No 71 here-in-before but for capacity 200/250 KVA.

All as per item No 71here-in-before but for capacity 300 KVA to 400 KVA.

All as per item No 71 here-in-before but for capacity 750 KVA.

All as per item No 71 here-in-before but for capacity 750 KVA.

S&F in repairs DC power pack with battery back up , input 230 volts AC and output 24 volt DC , capacity 100 watt 4 amps complete with operation indicators , terminal block, safety fuse etc and making connections with the existing circuits in HT VCB panels complete all as specified and directed. Make :- ALAN type APP230024 or equivalent make mentioned in Appx 'B'.

M&L for rectifying and arresting the oil leakage of transformer of any type (indoor/outdoor) and capacity up to 150 KVA installed inside sub stn bldg or on open foundation or on four pole/two pole structure , disconnection of cable termination of HT & LT ends. , opening the top cover by using tripod/chain and pulley after removing all fitments, replacing the following components of the transformer such as gaskets, "O" rings, etc and rectify the leaks in a variety of areas such as top cover, radiator fins, flanges, valves, conservator, Oil leakage through pin hole / crack joint , drain valve / radiator valve ,HT/LT bushes, Oil leakages through any gasket joints. Applying putty/M-Seal Monoplast where ever necessary. Refixing the top cover and all fitments, refixing cable termination of the HT & LT ends, testing complete. Note : (i) Contractor shall provide necessary tripod, chain & pulley, T&P, etc and the rent shall deemed to be included in the quoted rate. (ii) Cost of all type of gasket, "O" rings, putty/M-Seal Monoplast, lugs, nut bolt, double washers, etc shall deemed to be included in the quoted rate.

All as per item No 77 here-in-before but transformer capacity 160 to 250 KVA.

All as per item No 77 here-in-before but transformer capacity 300 to 400 KVA.

All as per item No 77 here-in-before but transformer capacity 500 to 750 KVA.

Cutting wild grass,bushes shrubs etc and cleaning of area/yard of sub station buildings complete all as specified and directed.

S&F in repairs HT / LT side box covers made of bakelite sheet 10 mm thickness with proper nuts bolts incl cutting sheet to required size , drilling holes for nuts/bolts etc complete all as specified and directed.

M&L cross arms, bracings, supports, clamps and back plates fabricated from structural steel section including nuts, bolts , washers, welding, bending etc ( cold or hot) drilling holes for bolts bent to any shape or size as indicated or directed inclusive of one coat of red oxide primer and two coats of aluminium paint complete all as specified and directed.

M&L for earthing complete with galvanised steel earth plate electrode 60x60cmx6 mm thick burried directly in ground ( earth pit not less than 2.25 Mtr deep below ground level ) with top edge of the plate not less than 1.5 Mtr below normal ground level, connected to galvanised earth lead strip 32x6mm dia by means of bolts, nuts, check nuts and washers of GI or steel all as shown in electrical plate No. 3 of SSR Part-I 2009 connected to earthing test point panel all as specified or indicated and testing on completion as directed by the Engineer-in-Charge including necessary excavation & earth work in any type of soil, funnel, PCC chamber (1:3:6) type C1, CI pit cover and frame , charcol, salt including earth lead protected by 40 mm dia medium grade GI pipe and 20mm dia medium grade GI Pipe for watering complete. Note :- Earth lead strip 32 x 6 mm and GI 40 mm dia protecion pipe upto 7.5 mtr length will be deemed to include in the unit rate quoted.

S&F in repairs drain out/filling in oil valve screwed both ends with iron wheel head suitable for transformers up to 160 KVA capacity complete all as directed.

All as per item No 85 here-in-before but for 200 to 315 KVA.

All as per item No 85 here-in-before but 400 to 750 KVA.

S&F gang operated air break switches,( GO & DO assembly) triple pole, manually operated, mounted on insulators and steel frame, 12 insulators type ,with operating mechanism worked from ground level for rating 400 Amps, 11000 volts complete with GI operating pipe of heavy duty grade of suitable length complete all as specified and directed.

M&L for shifting of standby trolley mounted transformer of capacity 500/750 KVA including its HT / LT cables from one location to another location and back to original site or to MES store yard inside the cantt area by using toeing vehicle and crane etc. Dismantling the HT/LT connection of the existing faulty transformer, connecting the HT / LT cable of the trolley mounted transformer with the existing load, connecting the transformer with body and neutral earth with existing earth lead and testing with load. Note :- (i) The works includes the removal and refixing of all connection, cable, etc of both transformers. (ii) Contractor shall shift and connect the trolley mounted transformer immediately within eight hrs when AGE E&M / JE E&M inform through mobile message (iii) If contractor fails to shift and connect the trolley mounted transformer within eight hrs, a panality of Rs.1000.00 per hour after eight hour shall be imposed. (iv) Rent of toeing vehicle, labour used, tools used shall deemed to be included in the quoted rate. (v) Contractor shall take care of transformer while shifting, any damage occured during the progress of the work while shifting will be rectified by the contractor at his own cost.

S&F in replacement LT/HT side cable connection boxes , size and shape as per existing , fabricated from MS angle iron / flat iron and fixing with nuts/bolts/washers etc for transformer capacity 100 KVA to 750 KVA complete all as specified and directed

Supply, laying, jointing and testing LT underground cable XLPE insulated , PVC sheathed, armoured heavy duty and 1100 volts grade with multistranded aluminium conductor of size 500 sqmm 3.5 core in trenches/ducts/through pipes/under culverts etc complete all as specified and as directed.

M&L for rewiring of the complete control circuits of 11 KV HT VCB of any make with single core copper conductor cable of size as per existing for metering/safety relays/indicators/charging system/tripping closing wiring circuits/ connections from CTs,PTs/cubical lamp & socket/thermostat & space heater/Dc power supply system for relays etc incl numbering ferrules for marking of the circuits complete all as specified and directed.

S&F in repairs LV flexible connection made of aluminium flat/sheet suitable as per capacity of transformer and making all connections complete all as specified and directed for the following :-

Up to 160 KVA

200 KVA to 250 KVA

300 KVA to 400 KVA

S&F in repairs LV flexible connection made of copper flat/sheet suitable as per capacity of transformer and making all connections complete all as specified and directed for the following :-

Up to 160 KVA

200 KVA to 250 KVA

300 KVA to 400 KVA

500 KVA to 750 KVA

Material and labour for repairing/ maintenance/servicing of HT 11 KV VCB along with CTs/PTs of capacity upto 1250 A of any make and type by drawing out breaker from panel and carry out the following works complete all as specified :- (a) Tripping off the breaker and racking out the breaker trolley complete from the panel for servicing/inspection/overhauling. (b) Servicing/Inspecting/checking of automatic safety shutter operation for serviceability and adjusting for proper operation. (c) Servicing/Inspecting/checking of circuit spouts and circuit spout connections for RYB phases. (d) Checking of cross bar assembly, fixed contacts and current carrying parts of the breaker complete. (e) Cleaning/decarbonizing of all fixed and moving contacts, levers, springs, etc with soft emery paper , CRC solution and soft dry cloth to remove all carbon deposits and tightening all screws, nuts, bolts, spring etc and incl applying superior quality petrolium jelly on all contacts.

(f) Checking of safety/tripping relays and AC/DC power supply circuits for proper functioning. (g) Checking, setting and adjustment of rack in/rack out, spring charging system and operation of the breaker trolley. (h) Lubrication and greasing of breaker operating mechanism , all moving parts of the trolley, stopper bolt for proper operating and closing of shutter gear etc. (j) Checking of all end terminals, tightening of all earth connections, tightening all hardware, rack-in the breaker, put in position, engage the VCB with the supply system and testing for smooth functioning. Notes: (i) The rate quoted shall be deemed to include for necessary T&P, nuts, bolts, washers, gasket, insulation tape etc. and testing and commissioning all as specified and as directed by the Engineer-in-Charge. (ii) Servicing/maintenance of VCBs shall be carried out by auhtorised service centre/ agency/rep of any SEB as approved by GE.

Supply and fixing in repairs spring loaded tulip contact, suitable for 800 amps 11 KV HT VCB of any make/type complete all as directed.

Supply and fixing in repairs spring loaded tulip contact, suitable for 1250 amps 11 KV HT VCB of any make/type complete all as directed.

M&L in replacement duct covers made from chequred MS plates incl cutting to required shape as per site requirement, painting with two coats of black enamelled paint over a coat of red oxide primer all as specified and as directed.

S&F in repairs LED indicators on the existing HT 11 KV panel boards all as per existing size/colour all as direccted.

S&F in replacement three way control swich for ON/OFF opeartion of 11 KV HT VCB all as per existing complete all as directed.

S&F in repairs HT 11 KV RMU breaker mechanism system for spring charging, ON/OFF suitable for ABB safe plus breakers complete all as per existing and all as directed.

S&F in repairs transformer oil temperature gauge 0 -120 degree analogue dial type complete all as specified & directed

M&L for writing SM No/MES No on HT equipements panel boards etc with synthetic enamelled paint of approved shade, with capital letters and numbers, size of letters/numbers not less than 50 mm in hieght, completre all as specified and directed. Note :- Total no of letters/numbers shall be upto 20 in each job.

M&L for complete servicing/maint of compact type sub station using proper T & P and expert technicians , comprising of dry type/oil filled transformer 11 KV / 415 volts along with HT circuit breaker, connections on HT/LT side, control wiring on HT/LT side by cleaning all the parts dust free properly using a suitable hot air blower and soft cloth , checking and tightening of all hardwares, checking/repairing/adjusting and lubricating the operating / spring charging /tripping mechanism of HT breaker, checking connections of controls and relays for proper working, calibration of relays for proper functioning, checking and tightening of all earthing connections,cleaning of HT/LT side bus bar contacts with fine emery paper and CRC, replacement of worn out nuts/bolts/washers , checking insulation on HT/LT side , checking and tightening of all connections of HT/LT cables and testing for satisfactory working complete all as directed.

Disconnecting the electric supply and taking out old UNSV panel board/feeder pillar box of any type complete all as directed.

R N Enterprises

KATWAL TECHNOCRATS

Raman Electric Trading Co

Bharat Enterprises