Design Supply Erection Testing and Commissioning of Refrigeration System for Existing Dairy Plant at Tatyasaheb Korenagar Warananagar

Amount

Reciprocating Compressors KCX6 with complete package (excluding motor) with all associated accessories, oil separator loading/unloading units for IBT, 360000 kcals/hr (minimum) each at minus 5ºC evaporating temperature and & 40ºC condensing temperature. With Control Panel complete with all accessories, As per specification

Reciprocating Compressors KCX6 with complete package (excluding motor) with all associated accessories, oil separator loading/unloading units for PHE, 420000 kcals/hr (minimum) each at minus 2ºC evaporating temperature and & 40ºC condensing temperature. With Control Panel complete with all accessories, As per specification

Motor for above compressors considering speed of 750 RPM, Rated suitable for above compressor. IE2 Motor

Evaporative type condenser as per specification with all accessories including suitable pumps for compressors., 10,60,000 kcal/hr (minimum) heat rejection capacity (water flow , etc considered by bidder should be indicated)

Standby Water pumps for Evaporative type condensor

High Pressure Liquid Receiver with valves, gauges and all accessories for single stage & double stage system, Capacity of receiver to be designed by bidder (minimum holding capacity shall be 3000 Liters each)

Automatic Air Purger with all accessories for both system, Suitable for the plant

Falling Film Type Pre-chiller with Accumalator, Surge Drum & all accessories as per specification, Max. water flow rate : 120000 LPH, Max. pressure drop in water circuit : 5 MWC Water outlet temperature not less than 2ºC. Water inlet temperature would be around 8 degree centigrade varying based on process load. Compressor suction temperature minus 2ºC.

Ice Bank Tank (indoor type, Coil Distanace 125mm) in minimum four independent compartments complete with all accessories as per specifications, With total ice accumulation coil length not less than 6400 running meters, Accumalator/Liquid seperator with expansion vale (4 Nos.). IBT Covers sandwitch Type, IBT Agitators 7.5 HP - 4 Nos.

Chilled Water Pumps with all accessories & Operating with logic as specified in specifications, 65000 LPH at 30 MWC (pump head should be checked and offered suitably by the bidder based on actual layout)

Pipes & fittings for refrigerant, cooling water, chilled water, glycol chilling, defrosting (including tank &pump) & drain oil etc. shall be designed for handling future expansion, Suitable for the entire plant including provision for expansion

Insulation for pipes & equipment, Suitable for the entire plant

Motor Control Center for complete refrigeration system. VFD for all compressor motors. Including instruments, controls, interlocking etc. All accessories. With remote control and other ancillary electrical items. Including provisions for future expansion. As per specification.

Power & Control cables, earthing, Instruments, controls, inter- locking etc., and all other items, As per specification

Miscellaneous Safety accessories, As per requirement

Ammonia, oil and other consumables, charging hose, spares etc., As per required

Sandwiched PUF panels complete with all accessories for cold stores & Antee room 80 mm PUF wall panel

80 mm PUF ceiling panel

60 mm thick PUF insulation for floor

60 mm thick PUF insulation Panel for antee room

Cold store doors 2.1 m x 1.2 m x 100 /150 mm thick (Sliding Type)

0.6 m x 0.6 m x 100 mm thick (Hatch door, Manual Hinged)

Air curtain for door size 2.1 m x 1.2 m x 100 mm thick

Installation & Commissioning of Total Refrigeration System with above material / equipments.

ICE MAKE REFRIGERATION LIMITED

M/S Virtus Techno

ANSSYST ENTERPRISES

ADITYA MANUFACTURES

Santec Engineering services

SHRIKRUPA ENGINEERS

Eskimo Refrigeration Industries

CoolExpert Engineers

SHREE JYOTIRLING INDUSTRIAL SERVICES