Construction of I and D Pipeline for 3 MLD STP cum 10 KLD FSTP in Madhuranthagam Municipality

Amount

Earth work open excavation in all soils and sub-soils and to full depth as may be directed except in rock requiring blasting inclusive of shoring shuttering, bailing out water wherever necessary and depositing the excavated earth with a lead of 10 mts. within the compound in places shown by the departmental officers and clearing and levelling the site, etc., complete complying with standard specification.

Footing

Earthwork excavation and refilling for pipeline works having bed width of 1.25m and below on linear measurement basis. (TWAD SOR 23-24 Pg.no . 308)--Reuse well

Earthwork excavation and refilling for pipeline works having bed width of 1.25m and below on linear measurement basis. (TWAD SOR 23-24 Pg.no . 308)

90 mm dia HDPE pipes

110 mm dia HDPE pipes

Cement Concrete 1:4:8 (One Cement, Four sand and eight hard broken stone jelly) using 40 mm gauge hard broken granite stone jelly for foundation including dewatering wherever necessary and laid in layers of not more than 15 cm thick, well rammed by using mechanical earth rammer, consolidated and curing etc. complete complying with standard specification and as directed by engineer in charge

Supplying and erecting centering for sides and soffits including necessary supports and strutting upto 3.29 M height for plane surfaces as detailed below in all floors with all cross bracings using Mild Steel sheets of size 90 x 60 cm and 10 BG stiffened with welded Mild Steel angle of size 25mm x 25mm x 3 mm for boarding laid over silver oak joists of size 10cm x 6.50 cm spaced at abote 90 cm centre to centre and supported by casurina props of 10cm to 13 cm dia spaced at not more than 75 cm centre to centre etc. complete complying with the standard specificaiton. (Payment for centering shall be given after the concrete is laid) - For plane surfaces such as RCC floor slab, roof slab, beams, lintels, bed blocks, landing slab, waist slab, portico slabs and beams, etc.

For plane surfaces for 1mtr

Providing and Iaying in position, Standardised Concrete Mix M-30 Grade in accordance with IS:456-2000, using 20 mm and down graded hard broken granite, stone jelly for all RCC items of works with minimum cement content of 400 kg/m³ and maximum water cement ratio of 0.45, including admixture (plasticiser / super plasticiser) in recommended proportions as per IS:9103 to accelerate, retard setting of concrete, improve workability without impairing strength and durability with about (5.0 m³) 7730 Kg. of 20 mm machine crushed stone jelly and with about (3.3 m³) 5156 kg. of 10 - 12 mm machine crushed stone jelly and with about (4.79 m³) 7670 Kg. of sand, but excluding cost of reinforcement grill and fabricating charges, centering and shuttering and also including laying, vibrating with mechanical vibrators, finishing, curing, etc. and providing fixtures like fan clamps in the RCC floor / roof slabs wherever necessary without claiming extra, etc complete complying with standard specification and as directed by the departmental officers. The coarse and fine aggregates to be used should comply with the requirements of IS Standards.(Sl.No:39.a)

Supplying, fabricating and placing in position TMT bars (Fe 500) for all RCC works as per design given including cost of steel and G.I. binding wire for placing at all depths of excavation, complete complying with standard specification. (Contractor has to make his own arrangements for the supply of steel, binding wire and for bar bending)

Supply and delivery of submersible centrifugal sewage non-clog pumps, vertical spindle type pump , wear resistance with submersible motor for the various duty conditions. Pump shall be capable of handling min 100 mm solid size with sewage specific gravity of up to 1.05. Pump shall be of robust construction, Liquid passages shall be finished smooth and designed as to allow free passage to solids. Pump Impeller should be of Non-clog semi open type , single vane / multi vane preferably contra bloc or vortex impeller design. Double mechanical seal with silicon carbide faces should be provided to protect the motor from ingress of sewage along the shaft. The critical speed of the rotor shall be at least 30% above the operating speed. Pumps should have double bearings between the pump & motor. The bearings life shall be minimum 100,000 hrs of operation with greased for life. Pump should be provided with automatic coupling device including pedestal, duck foot bend, stainless steel guide pipe or related accessories of suitable size to facilitate lifting and lowering into guide rails for easy maintenance. Pump shall be provided with a stainless steel lifting chain conforming to BS 970 Gr 304. Pump speed shall be of 9600 rpm for high duty pumps and 960/1450 rpm for low duty pumpsets. Casing and impeller should be of CI Gr. FG 260:IS210 more preferably with hardened impeller.Shaft should be of stainless steel AISI 410. All the fasteners and bolts shall be of AISI 410.The submersible motor shall be operated with 3ph, 415 V(+or— 10%), 50Hz(+or-5 %) dry induction type. Motor shall be capable of giving rated output without reduction in the expected life span when operated continuously. The rotating assembly shall be dynamically balanced as per standards. The starting current of the motor shall not exceed 200% of rated full load current for Star / Delta or ATS starting under any circumstances. The motor shall be suitable for full voltage star delta / ATS starting. The locked rotor current of the motor shall not exceed 600% of full load current unless otherwise specified. Motor shall be designed to withstand 120% of rated speed for two minutes without any mechanical damage, in either direction of rotation. The motor vibration shall be within the limit specified in applicable standards. Motor should be of IE2, explosion proof compatible for VFD operation together with star-Delta /ATS starter, protection against increase in stator winding temperature (15 deg Celsius), bearing temperature, leakage in the stator housing and terminal box shall be provided and to be suitably interlocked with the control panel for tripping the pump in case of increase in temperature beyond set limit. Insulation class shall be of “Class H” and degree of protection shall be of IP 68 as per IS 4691. Motor shall be suitable for continuous operation in fully submerged or partially submerged condition. The pumpset shall be supplied with power cable of PVC insulated and PVC sheathed, copper, flexible, round type with required conductor size and number of cores as per starting method and of specified length for continuous use under water and air. The control cable of PVC insulated, PVC sheathed, flexible for stator winding temperature sensor 3core x 1.5 sq.mm copper conductor and for bimetallic switches 2core x 1.5 sqmm copper conductor shall be provided. Motor shall be supplied with 10m of round submersible copper cable of suitable size. The non clog submersible pump set shall be provided with suitable starter control panel having all protections as mentioned above. (upto 5 HP - DOL Starter, above 5 HP to 25 HP -Star Delta Panel and beyond 25 HP shall be ATS)

Collection Well 1 -70M Head, 6.5 m3/hr

Supply and Installation of 15M Head, 3.5 m3/hr Delivery,Submersible Cetrifugal Sludge cutter Non Clog Pump with starter, Panel board, MCB, Wire and all other fittings

Collection Well 2

Supply and delivery of submersible centrifugal sewage non-clog pumps, vertical spindle type pump , wear resistance with submersible motor for the various duty conditions. Pump shall be capable of handling min 100 mm solid size with sewage specific gravity of up to 1.05. Pump shall be of robust construction, Liquid passages shall be finished smooth and designed as to allow free passage to solids. Pump Impeller should be of Non-clog semi open type , single vane / multi vane preferably contra bloc or vortex impeller design. Double mechanical seal with silicon carbide faces should be provided to protect the motor from ingress of sewage along the shaft. The critical speed of the rotor shall be at least 30% above the operating speed. Pumps should have double bearings between the pump & motor. The bearings life shall be minimum 100,000 hrs of operation with greased for life. Pump should be provided with automatic coupling device including pedestal, duck foot bend, stainless steel guide pipe or related accessories of suitable size to facilitate lifting and lowering into guide rails for easy maintenance. Pump shall be provided with a stainless steel lifting chain conforming to BS 970 Gr 304. Pump speed shall be of 9600 rpm for high duty pumps and 960/1450 rpm for low duty pumpsets. Casing and impeller should be of CI Gr. FG 260:IS210 more preferably with hardened impeller.Shaft should be of stainless steel AISI 410. All the fasteners and bolts shall be of AISI 410.The submersible motor shall be operated with 3ph, 415 V(+or— 10%), 50Hz(+or-5 %) dry induction type. Motor shall be capable of giving rated output without reduction in the expected life span when operated continuously. The rotating assembly shall be dynamically balanced as per standards. The starting current of the motor shall not exceed 200% of rated full load current for Star / Delta or ATS starting under any circumstances. The motor shall be suitable for full voltage star delta / ATS starting. The locked rotor current of the motor shall not exceed 600% of full load current unless otherwise specified. Motor shall be designed to withstand 120% of rated speed for two minutes without any mechanical damage, in either direction of rotation. The motor vibration shall be within the limit specified in applicable standards. Motor should be of IE2, explosion proof compatible for VFD operation together with star-Delta /ATS starter, protection against increase in stator winding temperature (15 deg Celsius), bearing temperature, leakage in the stator housing and terminal box shall be provided and to be suitably interlocked with the control panel for tripping the pump in case of increase in temperature beyond set limit. Insulation class shall be of “Class H” and degree of protection shall be of IP 68 as per IS 4691. Motor shall be suitable for continuous operation in fully submerged or partially submerged condition. The pumpset shall be supplied with power cable of PVC insulated and PVC sheathed, copper, flexible, round type with required conductor size and number of cores as per starting method and of specified length for continuous use under water and air. The control cable of PVC insulated, PVC sheathed, flexible for stator winding temperature sensor 3core x 1.5 sq.mm copper conductor and for bimetallic switches 2core x 1.5 sqmm copper conductor shall be provided. Motor shall be supplied with 10m of round submersible copper cable of suitable size. The non clog submersible pump set shall be provided with suitable starter control panel having all protections as mentioned above. (upto 5 HP - DOL Starter, above 5 HP to 25 HP -Star Delta Panel and beyond 25 HP shall be ATS)

Supply and Installation of 90M Head, 10m3/hr Delivery,Submersible Cetrifugal Sludge cutter Non Clog Pump with starter, Panel board, MCB, Wire and all other fittings

Supply and delivery of submersible centrifugal sewage non-clog pumps, vertical spindle type pump , wear resistance with submersible motor for the various duty conditions. Pump shall be capable of handling min 100 mm solid size with sewage specific gravity of up to 1.05. Pump shall be of robust construction, Liquid passages shall be finished smooth and designed as to allow free passage to solids. Pump Impeller should be of Non-clog semi open type , single vane / multi vane preferably contra bloc or vortex impeller design. Double mechanical seal with silicon carbide faces should be provided to protect the motor from ingress of sewage along the shaft. The critical speed of the rotor shall be at least 30% above the operating speed. Pumps should have double bearings between the pump & motor. The bearings life shall be minimum 100,000 hrs of operation with greased for life. Pump should be provided with automatic coupling device including pedestal, duck foot bend, stainless steel guide pipe or related accessories of suitable size to facilitate lifting and lowering into guide rails for easy maintenance. Pump shall be provided with a stainless steel lifting chain conforming to BS 970 Gr 304. Pump speed shall be of 9600 rpm for high duty pumps and 960/1450 rpm for low duty pumpsets. Casing and impeller should be of CI Gr. FG 260:IS210 more preferably with hardened impeller.Shaft should be of stainless steel AISI 410. All the fasteners and bolts shall be of AISI 410.The submersible motor shall be operated with 3ph, 415 V(+or— 10%), 50Hz(+or-5 %) dry induction type. Motor shall be capable of giving rated output without reduction in the expected life span when operated continuously. The rotating assembly shall be dynamically balanced as per standards. The starting current of the motor shall not exceed 200% of rated full load current for Star / Delta or ATS starting under any circumstances. The motor shall be suitable for full voltage star delta / ATS starting. The locked rotor current of the motor shall not exceed 600% of full load current unless otherwise specified. Motor shall be designed to withstand 120% of rated speed for two minutes without any mechanical damage, in either direction of rotation. The motor vibration shall be within the limit specified in applicable standards. Motor should be of IE2, explosion proof compatible for VFD operation together with star-Delta /ATS starter, protection against increase in stator winding temperature (15 deg Celsius), bearing temperature, leakage in the stator housing and terminal box shall be provided and to be suitably interlocked with the control panel for tripping the pump in case of increase in temperature beyond set limit. Insulation class shall be of “Class H” and degree of protection shall be of IP 68 as per IS 4691. Motor shall be suitable for continuous operation in fully submerged or partially submerged condition. The pumpset shall be supplied with power cable of PVC insulated and PVC sheathed, copper, flexible, round type with required conductor size and number of cores as per starting method and of specified length for continuous use under water and air. The control cable of PVC insulated, PVC sheathed, flexible for stator winding temperature sensor 3core x 1.5 sq.mm copper conductor and for bimetallic switches 2core x 1.5 sqmm copper conductor shall be provided. Motor shall be supplied with 10m of round submersible copper cable of suitable size. The non clog submersible pump set shall be provided with suitable starter control panel having all protections as mentioned above. (upto 5 HP - DOL Starter, above 5 HP to 25 HP -Star Delta Panel and beyond 25 HP shall be ATS)

Collection Well 4 - 72M Head, 20m3/hr

Supply and delivery of Open well Submersible pump set conforming to IS 14220 /2002 and as amended thereafter and BEE 3 Star Rated capable of discharging the following duties due to all causes. The pump shall be with stainless steel shaft and dynamically balanced bronze mixed type impeller, CI FG 200 grade casing and brass screws and rotor shall be of copper rod as per IS 613/1984 with ISI mark. The pump suitable for installation in sump with 1.1KV grade 3 core suitable copper flat submersible cable to a length of 15m with necessary cable joints. The non return valve located at the top of the pump in the discharge outlet connection is to be designed with minimum friction. The pump should be directly coupled to 2880 RPM, three phase, 50 Hz (±5), 415V+6% & 415V-15% squirrel cage induction motor suitable for DOL upto 5 HP, Fully Automatic Air break Star Delta up to 20 HP and Auto Transformer starter for above 20 HP starting and for continuous operation.

50lpm X75 m head - Reuse Well

Providing and fixing HDPE pipes PN8 of required diameter conforming to I.S.-4984,2016 to withstand continous internal hydroulic pressure of 10 kg/cm2 including necessary fixtures and fittings, such as bends, tees, single junctions, double junctions and joining with rubber rings and lubricants, on wall by means of clips or in ground including necessary excavation, laying refilling, trench testing etc. complete. (Prior approval of sample and brand by Engineer in charge is necessary before use). (TWAD SOR 23-24 Pg.no . 29)

90 mm dia HDPE pipes

110 mm dia HDPE pipes

Lowering HDPE pipes and specials to trench and laying to proper grade and alignment and as directed by the department engineers (TWAD SOR 23-24 Pg.no . 280)

90 mm & 110mm dia HDPE pipes fixing

Jointing HDPE Pipes and Specials by butt fusion welding / electro fusion welding joints using fusion equipment as per ISO 21307-2011 and as per IS 7634 (part-2) : 2012 including cost of hire charges for butt fusion equipment power supply arrangements etc., complete as per directed by Engineers. (TWAD SOR 23-24 Pg.no . 291)

90 mm dia HDPE pipes fixing

110 mm dia HDPE pipes fixing

Testing of pipes for water supply with hydraulic testing equipment by filling with water (including cost of water) and testing to recommended pressure in convenient stretches and attending the bursts if any occured during the test, excluding the cost of pipes but including other incidential and operational charges etc., complete for the following diametres of pipes.

90 mm & 110mm dia HDPE pipes fixing

Specials HDPE fittings and Butterfly valves

Supply and delivery of HDPE Pipes - PE 100 as per IS 4984/2016 PN8 including cost and conveyance to site and all other incidental charges therefore etc complete - Reuse well

250mm dia HDPE Pipes PN8

Lowering HDPE pipes and specials to trench and laying to proper grade and alignment and as directed by the TWAD Officers - Reuse well

250mm dia HDPE Pipes PN8

Jointing HDPE Pipes and Specials by butt fusion welding / electro fusion welding joints using fusion equipment as per ISO 21307-2011 and as per IS 7634 (part-2) : 2012 including cost of hire charges for butt fusion equipment power supply arrangements etc., complete as per directed by Engineers. (TWAD SOR 23-24 Pg.no . 291) - Resue well

Testing of pipes for water supply with hydraulic testing equipment by filling with water (including cost of water) and testing to recommended pressure in convenient stretches and attending the bursts if any occured during the test, excluding the cost of pipes but including other incidential and operational charges etc., complete for the following diametres of pipes. - Reuse Well

Labour Charges for erection of Horizontal shaft,centrifugal pumpset (Coupled /Monoblock) in borewell/ Open well including fixing of suction pipe and foot valve upto a pipes to the required length with valves, pressure maximum depth of 7 metres and delivery gauges upto the exterior wall of pump room and erectionof panel board consisting of TPIC switches starter, Voltmeter, Ammeter, Capacitor single phasing preventor and laying and jointing the cables and twin earthing asper IE rules including providing bed blocks etc., complete and operating the pumps and trial run for 10 days including signing of completion of reports as required by EB authorities. - Resuse well

Supply of Fine Bar Screen of Size 1000mm x 1000mm Spacing 6-8mm MOC:SS

Colllection Well

Provision for GST 18%