REPAIR/MAINTENANCE OF DG SET AT AF STN GORKHPUR

Amount

M&L for servicing of diesel Engine generating set 4 stroke, water cooled, turbo charged of capacity 400/250 KVA Capacity. Opening of Lubricant oil chamber carefully, by unscrewing necessary bolt, nuts and cleaning the existing engine oil chamber and connected spares properly and decaning to old oil complete from above capacity of DG set after washing with oil at site refilling of lubricating oil, cleaning of entire engine with K Oil and removing carbon, grease etc, Replacing of unserviceable parts, filters, cleaning of air filters, checking of alignment, foundation bolts, cable connection tuning of engine by tuning instrument complete testing & maintaining frequency & voltage as specified & required all as specified and directed. Note:- (i) Spares parts and lub oil shall be measured & paid separately under respective items. (ii) Labour charges and lubricant oil for fixing of spares is deemed to be included in this items.

All as per No.1 above but capacity 110/125/140/160/200 KVA DG set.

All as per No.1 above but capacity 75/100 KVA DG set.

All as per No.1 above but capacity 40/60/62.5/70 KVA DG set.

All as per No.1 above but capacity 32.5/35 KVA DG set.

Supply only oil filter cat No. 605411880008.

Supply only diesel filter (Pre & Micro) Cat No. 1200240911/12 Greaves

Supply only spin on fuel filter Cat No. 3H13210000

Supply only Lub oil filters Cat No 113207430175 long Greaves / Kirloskar

Supply only KIT Air cleaner element .Part No 3238454. Make Cummins (Fleet guard). For 125 KVA.

Supply only element cleaner air filter Outer. 3814312. Make Cummins(Fleet guard) for 200 KVA 6CT DG Set.

Supply only element cleaner air filter inner. 3814313. Make Cummins(Fleet guard) for 200 KVA 6CT DG Set.

Supply only filter fuel (for model QSB6.7) Cummins(Fleet guard) Cat Part No. 4989106

Supply only Cartridge Lube oil filter (for model QSB6.7) Cummins (Fleet guard) Cat Part No. 4989314

Supply only element air Filter (for model QSB6.7) Cummins(Fleet guard) Cat Part no. AO42M071 and AO42M070. Inner and Outer.

Supply only air filter for Cat No p21109230031/32 for engine model 4G11T Make - Greaves.

Supply only Primary air filter element part no 141109234242 Make Greaves

Supply only air filter element safety part no 141109234243 Make Greaves

Supply only primary air filter element part no P21109230191 Make Greaves

Supply only secondary air filter element part no P21109230192 Make Greaves

Supply only Air filter primary .Part No 141109234232. Greaves

Supply only Air filter safety .Part No 141109234233. Greaves

Supply only Element Air Cleaner Main Make Kirloskar. Model SL1500. F672907000 for 200/250 KVA

Supply only Element Air Cleaner Safety Make Kirloskar. Model SL1500. F672908000 for 200/250 KVA

Supply only Air Cleaner Primary Cat No 4H181002000. Make Kirloskar.

Supply only Safety Element Air Cleaner 4H181001000. Make Kirloskar.

Supply only Air filter plus safety element .Part No 6H41102000. For 125 KVA Kirloskar.

Supply only Fuel filter element Part No. 0647405000 Make-Kirloskar

Supply only lubricant oil filter (for DG set ‘C’ series model 8.3 Cummins) (Fleet guard) Part No. 3401544

Supply only diesel filter (for DG set ‘C’ series model 8.3 Cummins) (Fleet guard) Part No. 4962810.

Supply only water filter (for DG set ‘C’ series model 8.3 Cummins) (Fleet guard) Part No. WF-215200

Supply only Lube oil Filter Part No DV.0.014.11

Supply only Lube oil Filter Part No DV.0.014.27

Supply only Diesel Filter Cartridge. Part No DV.0.20.03

Supply only Air filter Primary element. Part No KV050502

Supply only Air filter Safety Element. Part No KV050503

Supply only Pre line filter Cartridge( Spin On). Part No- DV005305000 .

Supply only SAE 15W40 Lub oil API Classification CH4/CI4 complete. Make: Kirloskar/ Servo/ Reliance.

Supply only lead acid battery 150 AH, 12 volts. Make:- Exide /SF SONIC (EXIDE) / Power Grid

Labour only for attending of breakdown and rectification of defects of DG Set and day to day preventive maintenance of DG Set, engine, alternator, AMF Panel and battery with semiskilled mechanic. Repair and replacement of minor parts including daily checking of Lub Oil, coolant, battery water, charging system, starting and testing of Generators of capacity 10 KVA to 400 KVA during working hours at Technical and Domestic area at AF Station Gorakhpur and up keeping the DG set, installation and surrounding cleaned complete all as directed. NOTE:- Minor parts required for repair will be measured and paid separately under relevant item here after.

Supply only coolant (Inhibitor corrosion 31662217) Cummins (Fleet guard).

Supply only for battery single core 70 Sqmm copper cable including Cable terminal and nut bolts and connection with battery terminal and battery.

Supply only cable assembly for jumper with clamp.

Supply only V Belt for 32.5, 35 & 40 KVA DG Sets Cat No F619211000. Kirloskar.

Supply only Polly V Belt for 60, 62.5,70 & 100 KVA DG Set Cat No 4H166401000. Kirloskar.

Supply only V Belt for 125/140/160/200 KVA DG set Part No KL608301000.

Supply only fuel pipe filter to FIP and feed pump to filter DV002272000.

Supply only High pressure pipe assy. F603040000.

Supply only flexible pipe for fuel(main) from tank to filter Part No 100099 391344.

Supply only hose hump Cat No 3030762

Supply only hose hump Cat No 4104831

Supply only V ribbed belt Cat No. 3979344 (for QSB6.7) Cummins

Supply only V ribbed belt Cat No. 3289124 (for 6CT8.3) Cummins

Supply only Belt Fan Drive. For 400 KVA DG. KV0.056.2900.

Supply only Hose Radiator lower side for SL1500 F6150030000.

Supply only Hose Radiator (Set of Two). For SL1500. F615017000.

Supply only distilled water in plastic container of 5/10 Liter.

Replacement of pickup magnetic Cat No. 3815417

Replacement of sensor temperature, pressure sender, fuel sensor, water temperature sensor.

Replacement of isolator vibration Cat No. 3814687

Replacement of generator control unit KG545 DV090113000 Kirloskar

Replacement of Engine wiring harness for KG545 DV0901050000

Replacement of hose air cleaner F672919000 Kirloskar

Replacement of hose air inlet F672913000 Kirloskar

Replacement of hose air part AQ41Z895 Cummins

Replacement of trickle battery charging unit with rectifier unit 24 volt panel charging system, heavy duty capacity of approx –10 Amps make tecnika. part no 123400199407

All as per item No 66 above but 12 volt.

Replacement of rotating rectifier disk assembly with heat shrink Cat No KV8.801.14.000

Replacement of A.V.R. Cat No. 700000790113 for 125/140/160/ 200 KVA DG Set Greaves

Replacement of A.V.R. Cat No. F681411000 from 32.5 KVA to 75 KVA DG Set

Taking out self starter 12 volt from Engine and Repairing with rewinding of armature and Replacement of field coils, solenoid switch, carbon holder, clutch assembly and carbon etc and refitting to the engine and making connection properly with trial.

Taking out self starter 24 volt, Cummins, from engine and Repairing with rewinding of armature and Replacement of field coils, contact point set, clutch assembly and carbon etc. and refitting to the engine and making connection properly with trial.

Replacement of starter 12 volt Greaves Part No 105720520012

Replacement of water pump 6CT. 3286293 Cummins

Replacement of contactor range 60 to 100 Amps with auxiliary Make L&T/Simens.

Replacement of contactor range 110 to 125 Amps with auxiliary Make L&T/Simens.

Replacement of contactor 160-255 Amp with auxiliary. Make L&T/Simens.

Replacement of contactor Model MCX41 with 2NO, 2 NC with auxiliary.

Repairing of AMF Panel , Complete testing and taking out worn out components and fixing only required components and wire etc. complete in all respect including testing. Making AMF Panel proper functional. Upto 70 KVA DG Set.

All as per item 79 above but from 100 KVA to 200 KVA.

Replacement of operating Coil of contactor MCX41,43/MNX with operating coil voltage 415 Volts.

Replacement of timer 0-60 seconds

Replacement of time delay ON of capacity 12 volt, 24 volt DC

Replacement of relay 8 pin 12 volt, 24 volt and 240 volt

Replacement of feed pump for 160/200 KVA Cat No. F6.713.26.00. Make-Kirloskar

Servicing and opening of the radiator, cleaning with chemical and mechanical process reassembling with replacement of gaskets and cleaning of fins also and soldering on required leaked galleries. From 32.5 KVA to 40 KVA DG Sets.

All as per item no. 86 above but 62.5 to 125 KVA DG set .

All as per item no. 86 above but 140 to 250 KVA DG set .

Replacement of Feed pump 40 to 80 KVA Cat Part No 3401640000

Taking down and isolation of brunt out alternator from foundation for carrying out repairs and transportation with loading unloading from site to workshop and workshop to site and refixing in original state after duly repaired and making proper alignment and commissioning testing on specified load as specified for 160 to 200 KVA DG set.

Carring out rewinding (60 Kg=15x4 copper strip approx) of field coils (4 Nos) of 160 KVA - 200 KVA alternator by providing super enameled copper strip of existing size with 'F' class insulation material varnishing, heating and backing after applying anti moisture compound.

Carring out rewinding (48 Kg copper wire approx) of armature of 160 KVA - 200 KVA alternator by providing super enameled copper wire of existing size with 'F' class insulation material varnishing, heating and backing after applying anti moisture compound.

Operating coil for Contactor MCX32,33&34/MNX

Replacement of display control of DG set 160 and 200 KVA model 6CT 8.3 and QSB 6.7 engine make Cummins engine Part No 0300-6014

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