MAINTENANCE AND REPAIR TO EOT AND HOT CRANES OF 510 ABW UNDER AGE EM I OF GE NORTH MEERUT CANTT

Amount

M&L carrying out repair / servicing of EOT and HOT cranes of capacity 20 Ton alongwith hoist / winch including fault finding in cranes, cleaning, welding of broken, Breakdown load testing of the crane and detection & replacement of non functional mechanical spares, parts of EOT / HOT / JIB cranes , double box, girder type with electric motor for long travel, cross travel, hoisted ,control pannels,protective panels ,gear box , gantry rail ,main switches ,resistance coil, wire rope ,rope drum ,brake control, cable and switches etc at 510 ABW complete all as specified and as directed - Notes - (1) Load Test Certificate will be provided by contractor duly signed by authoriesed OEM's of crane/TIB Engg/Pull mac/ Pioneer after servicing/ testing of crane performance in all respect as specified and directed.

All as per Srl item No 1.00 here-in-before but EOT crane of capacity 10Ton complete all as specified and as directed

All as per Srl item No 1.00 here-in-before but EOT crane of capacity 5 Ton complete all as specified and as directed

All as per Srl item No 1.00 here-in-before but EOT crane of capacity 3Ton complete all as specified and as directed

All as per Srl item No 1.00 here-in-before but EOT crane of capacity 2 Ton complete all as specified and as directed

All as per Srl item No 1.00 here-in-before but EOT crane of capacity 1 Ton complete all as specified and as directed

All as per Srl item No 1.00 here-in-before but Electrically operated hoist crane of capacity 3.2 Ton complete all as specified and as directed

All as per Srl item No 1.00 here-in-before but Electrically operated hoist crane of capacity 1 Ton complete all as specified and as directed

All as per Srl item No 1.00 here-in-before but Electrically operated hoist crane of capacity 0.5 Ton complete all as specified and as directed

All as per Srl item No 1.00 here-in-before but Electrically operated hoist crane of capacity 0.25 Ton complete all as specified and as directed

All as per Srl item No 1.00 here-in-before but Winch electrically operated of 8 Ton tractive capacity complete all as specified and as directed

All as per Srl item No 1.00 here-in-before but HOT crane of capacity 2 Ton complete all as specified and as directed

All as per Srl item No 1.00 here-in-before but Hand operated under sling Chain pully block 1 Ton complete all as specified and as directed

All as per Srl item No 1.00 here-in-before but JIB CRANE of capacity 2 Ton complete all as specified and as directed

All as per Srl item No 1.00 here-in-before but JIB CRANE of capacity 1 Ton complete all as specified and as directed

S&F in repair combination fuse switch double break in sheet steel enclosure conforms to IS/IEC 13947-3 rated voltage -415 volts AC 50 Hz type TPN of capacity 63 amps complete all as specified and as directed

S&F in repair combination fuse switch double break in sheet steel enclosure conforms to IS/IEC 13947-3 rated voltage -415 volts AC 50 Hz type TPN of capacity 100 amps complete all as specified and as directed

S&F in repair combination fuse switch double break in sheet steel enclosure conforms to IS/IEC 13947-3 rated voltage -415 volts AC 50 Hz type TPN of capacity 200 amps complete all as specified and as directed

Disconnection & dismantling of unserviceable MCCB cover box from the site and S&F fabricated MS Box (300 mm x 400 mm) of suitable size to cover/accommodate existing MCCB 3/4 pole upto 400 Amp surface mounted MS box made out of 16 SWG MS sheet having 4 pole at Top and bottom side to entry core of the cable using cable entry for connection of incoming and out going cable cutting at front side of box to be free the Knob of the MCCB and providing front door with locking arrangement including power coated paint over a coat of primer including fixing the MS box the wall / channel by grouting of bolt nuts and washer 4 sets using ravel plug and necessary fixing accessories and making all incoming and outgoing connection of MCCB all as specified and directed. ('C' frame FE,400A) complete all as specified and as directed

S&F in repair molded case circuit breaker (MCCB) 415 volts 4 pole ,50 C/S, AC having rupturing capacity 50 KA & normal current rating 400 Amp complete all as specified and as directed

All as per Srl item No 20.00 here-in-before but current rating 250 Amps, 4 pole and 36 KA rupturing capacity complete all as specified and as directed

All as per Srl item No 20.00 here-in-before but current rating 200 Amps, 4 pole 36 KA rupturing capacity complete all as specified and as directed

All as per Srl item No 20.00 here-in-before but current rating 63 Amps 25 KA rupturing capacity, 4 pole complete all as specified and as directed

S&F in repairs Molded case circuit breaker (MCCB) 415 volts 3 pole ,50 C/S, AC having rupturing capacity 35 KA & normal current rating 400 Amp complete all as specified and as directed

All as per Srl item No 24.00 here-in-before but current rating 250 Amps, 3 pole 36 KA rupturing capacity complete all as specified and as directed

All as per Srl item No 24.00 here-in-before but current rating 320 Amps, 3 pole 36 KA rupturing capacity complete all as specified and as directed

All as per Srl item No 24.00 here-in-before but current rating 200 Amps, 3 pole 36 KA rupturing capacity complete all as specified and as directed

All as per Srl item No 24.00 here-in-before but current rating 100 Amps 25 KA rupturing capacity, 3 pole complete all as specified and as directed

S&F in repair Single phase Preventer for motor protection of EOT cranes complete all as specified and as directed

Supplying, laying and commissioning of LT under ground XLPE insulated armoured heavy duty and PVC sheathed aluminium stranded conductor cable 1100 V grade (for laid in the ducts, fixed on wall, roofs and trusses with clips including necessary accessories like copper lugs, cable entry glands, suitable size of bolts / nuts / washers etc) of size 50 Sqmm 3 1/2 Core including taking down old unserviceabe LT cable complete all as specified and as directed

All as per Srl item No 30.00 here-in-before but 35 Sqmm 4 Core complete all as specified and as directed

All as per Srl item No 30.00 here-in-before but 25 Sqmm 3 1/2 Core complete all as specified and as directed

All as per Srl item No 30.00 here-in-before but 50 Sqmm 4 Core complete all as specified and as directed

All as per Srl item No 30.00 here-in-before but 70 Sqmm 3 1/2 Core complete all as specified and as directed

All as per Srl item No 30.00 here-in-before but 95 Sqmm 3 1/2 Core complete all as specified and as directed

S&F in repairs Phase LED indicator ( RYB) complete all as specified and as directed

M&L dismantling / taking down Rewinding hoist motor, Long Travel / Cross Travel motor or any other motor fixed at any height and re-winding with super enameled copper winding wire of Capacity 0.5 HP to 7.5 HP motor complete all as specified and as directed

All as per item No 37.00 here-in-before but capacity 7.5 HP to 17.5 HP motor complete all as specified and as directed

S&F in repair Pendent box, 6 way of existing size (suitable to accommodate 6 Nos push buttons), box fabricated made out of 18 SWG MS sheet having one hole at top to connect the pendent cable using cable entry glands and two side hooks on the top of either side for holding the chain guard of pendent cable, fixing metal outer cover required push button (Red and green) duly prewired inside the pendent box having rear door opening and locking arrangement including two coat of synthetic enamel paint of approved colour over a coat of primer complete all as specified and as directed.

All as per Srl item No 39.00 here-in-before but 8 way complete all as specified and as directed

All as per Srl item No 39.00 here-in-before but 12 way complete all as specified and as directed

S&F in repairs Push button mushroom head / Hexagonal type (Red or Green colors ) complete all as specified and as directed.

S&F in repairs off load change over switch 415 volts,50 Hz in sheet metal enclosures four pole of capacity 100 Amps, side handle operated complete all as specified and as directed

S&F in repairs off load change over switch 415 volts,50 Hz in sheet metal enclosures four pole of capacity 200 Amps side handle operated complete all as specified and as directed

S&F in repairs connect switch disconnector with kit kat fuse in metallic enclosure 415 V, TPN, 200 Amps complete all as specified and as directed

All as per Srl item No 45.00 here-in-before but 100 Amps complete all as specified and as directed

S&F in repair PVC wire insulated, unsheathed copper conductor single core, 4 Sqmm 1100 Volts grade, multi stranded, FR- FLEXIBLE WIRING CABLE. IS: 694-1990 complete all as specified and as directed

S&F in repair PVC wire insulated, unsheathed copper conductor single core, 6 Sqmm 1100 Volts grade, multi stranded, FR- FLEXIBLE WIRING CABLE. Conforming to IS: 694-1990 complete all as specified and as directed

S&F in repair PVC wire insulated, unsheathed copper conductor single core, 10 Sqmm 1100 Volts grade, multi stranded, FR- FLEXIBLE WIRING CABLE. Conforming IS: 694-1990 complete all as specified and as directed

S&F in repair AC Contactor Freedom Series type 4 pole with 415 volts with coil 220 volts as per existing auxiliary contact block with 02 No + 2 NC and current rating 16 Amps complete all as specified and as directed

S&F in repair AC Contactor Freedom Series type 4 pole with 415 volts with coil 110 volts as per existing auxiliary contact block with 02 No + 2 NC and current rating 16 Amps complete all as specified and as directed

S&F in repair AC Contactor Freedom Series type 4 pole with 415 volts with coil 220 volts as per existing auxiliary contact block with 02 No + 2 NC and current rating 25 Amps complete all as specified and as directed

S&F in repair AC Contactor Freedom Series type 4 pole with 415 volts with coil 110 volts as per existing auxiliary contact block with 02 No + 2 NC and current rating 25 Amps complete all as specified and as directed

S&F in repair AC Contactor Freedom Series type 4 pole with 415 volts with coil 110 volts as per existing auxiliary contact block with 02 No + 2 NC &current rating 40 Amps complete all as specified and as directed

S&F in repair AC Contactor Freedom Series type 3 pole with 415 volts with coil 110 volts as per existing auxiliary contact block with 02 No + 2 NC and current rating 40 Amps complete all as specified and as directed

S&F in repair AC Contactor Freedom Series type 4 pole with 415 volts with coil 110 volts as per existing auxiliary contact block with 02 No + 2 NC and current rating 70 Amps complete all as specified and as directed

S&F in repair AC Contactor Freedom Series type 4 pole with 415 volts with coil 110 volts as per existing auxiliary contact block with 02 No + 2 NC and current rating 140 Amps complete all as specified and as directed

S&F in repair AC Solenoid Brake assembly, size 7" suitable for 10 to 20 Ton capacity EOT Cranes including testing of crane on full load complete all as specified and as directed

S&F in repair Solenoid Brake assembly, size 4" suitable for 2 to 3 Ton capacity EOT Cranes including testing of crane on full load complete all as specified and as directed.

S&F in repair AC Solenoid Brake assembly, size 5" suitable for 3 to 5 Ton capacity EOT Cranes including testing of crane on full load complete all as specified and as directed

S&F in repair set of two brass gear ( as per existing gear/ sample ) duly casted / fabricated and cutting teeth as required suitable to accommodate in the cranes Gear Box complete and capacities / sizes of cranes 1 to 2 Ton complete all as specified and as directed

All as per Srl item No 61.00 here-in-before but 0.25 to 0.50 Ton capacity of crane complete all as specified and as directed

All as per Srl item No 61.00 here-in-before but 3 to 5 Ton capacity of crane complete all as specified and as directed

All as per Srl item No 61.00 here-in-before but 10 Ton capacity of crane complete all as specified and as directed

All as per Srl item No 61.00 here-in-before but 20 Ton capacity of crane complete all as specified and as directed

S&F in repair Bearing bracket of size up to 20 ton EOT crane as per existing gear box (or as per sample) complete all as specified and as directed

S&F in repair Tapper Roll Bearing of No 30232/30226/30216/ 30205/ 30215/ 33207 or any other size as per existing gear box bearing complete all as specified and as directed.

S&F in repair Aluminum lugs up to 20 ton EOT crane of size 35 Sqmm a complete all as specified and as directed

All as per Srl item No 68.00 here-in-before but 50 Sqmm complete all as specified and as directed

All as per Srl item No 68.00 here-in-before but 70 Sqmm complete all as specified and as directed

All as per Srl item No 68.00 here-in-before but 95 Sqmm complete all as specified and as directed

S&F in repair tie for binding of wire cables 6" any size of cranes complete all as specified and as directed

All as per Srl item No 72.00 here-in-before but 8 " complete all as specified and as directed

All as per Srl item No 72.00 here-in-before but 12 " complete all as specified and as directed

Supply and replace of porcelain kit kat of size 16 Amps complete all as specified and directed complete all as specified and as directed

All as per Srl item No 75.00 here-in-before but 32 Amps complete all as specified and as directed

All as per Srl item No 75.00 here-in-before but 63 Amps complete all as specified and as directed

S&F in repair of binding wire 8 SWG complete all as specified and directed complete all as specified and as directed

S&F in repair Gear oil (20W40) any other grade approved by manufacturer suitable for crane gear box complete all as specified and as directed

S&F in repair Sealed container in 10Kg packing grease suitable for crane gear box complete all as specified and as directed

S&F in repair Oil Seal (As per sample) suitable for crane gear box upto 20 ton crane complete all as specified and as directed

S&F in repair Coupling and foundation nuts, bolts washer hot drawn steel size of bolts will be 75mm length, 16mm dia, or as per existing suitable size of nuts, bolts & washer ( as per sample) complete all as specified and as directed

S&F in repair Male & female insulator made out of Bakelite sheet 6mm thick round in shape 50mm dia duly drilled 20/22mm hole in center suitable for round bus collector unit / bus bar for EOT crane complete all as specified and as directed.

S&F in repair Male & female insulator made out of Bakelite sheet 6mm thick round in shape 30/32mm dia duly drilled 10 to 15mm hole in center suitable for round bus collector unit / bus bar for EOT crane complete all as specified and as directed.

S&F in repair Male & female insulator made out of Bakelite sheet 6mm thick round in shape 25/26mm dia duly drilled 10 to 15mm hole in center suitable for round bus collector unit / bus bar for EOT crane complete all as specified and as directed.

S&F in repair Brake coil, epoxy coated 440 volts suitable for EOT crane capacity 20 Ton suitable for 7" break assembly complete all as specified and as directed

S&F in repair Brake coil, epoxy coated 440 volts suitable for EOT crane capacity 5 to 10 Ton suitable for 5" break assembly complete all as specified and as directed

S&F in repair New brake coil, epoxy coated 440 volts suitable for EOT crane capacity 2 to 3 Ton suitable for 4" break assembly complete all as specified and as directed

S&F in repair PVC cable copper conductor, multistranded 40/0.0076, 4 core with and including GI wire 6 SWG, sheet rings, binding wire for binding the cable and GI wire together on steel rings not less than at one mtr gap and stretching of GI wire and cable and binding at both ends of the crane complete all as specified and as directed.

S&F in repair single cable trolley of EOT crane capacity upto 20 Ton all as specified and required complete all as specified and as directed

S&F in repair Cable PVC insulated and over all sheathed 1100 volts grade cable copper conductor twisted multi standard of size 1.5 Sqmm 10 core complete all as specified and as directed

S&F in repair of Cable PVC insulated and over all sheathed 1100 volts grade cable copper conductor twisted multi standard of size 4 Sqmm 4 core complete all as specified and as directed

S&F in repair of Cable PVC insulated and over all sheathed 1100 volts grade cable copper conductor twisted multi standard of size 4 Sqmm 12 core complete all as specified and as directed

S&F in repair of Cable PVC insulated and over all sheathed 1100 volts grade cable copper conductor twisted multi standard of size 2.5 Sqmm 12 core complete all as specified and as directed

S&F in repair of Cable PVC insulated and over all sheathed 1100 volts grade cable copper conductor twisted multi standard of size 1.5 Sqmm single core complete all as specified and as directed

S&F in repair of Cable PVC insulated and over all sheathed 1100 volts grade cable copper conductor twisted multi standard of size 4 Sqmm double core complete all as specified and as directed

S&F in repair of Cable PVC insulated and over all sheathed 1100 volts grade cable copper conductor twisted multi standard of size 6 Sqmm double core complete all as specified and as directed

S&F in repair of Cable PVC insulated and over all sheathed 1100 volts grade cable copper conductor twisted multi standard of size 10 Sqmm double core complete all as specified and as directed

S&F in repair three phase DOL starter 440 volt suitable upto 7.5 HP motor with single phase preventer including making all electric connection complete all as specified and as directed.

All as per Srl item No 99.00 here-in-before but for 12 to 15 HP motor (but star delta starter) complete all as specified and as directed

All as per Srl item No 99.00 here-in-before but for 15 to 25 HP motor complete all as specified and as directed

S&F in repair Rewinding of cut coils of burnt winding wire of Magnetic break thrust motor 3 phase 2 to 5 HP of EOT crane complete all as specified and as directed

S&F in repair Rewinding of cut coils of burnt winding wire of Magnetic break thrust motor 3 phase 10 to 20 HP of EOT crane complete all as specified and as directed

S&F in repair Brake lining of existing size, for Magnetic break thrust motor 3 phase upto 20 ton EOT crane complete all as specified and as directed

S&F in repair Transformers of capacity 100 to 150 VA of input 440 volts output 110 volts/ 24 volts for EOT crane 2 to 5 Ton capacity complete all as specified and as directed

All as per Srl item No 105.00 here-in-before but of capacity 300VA for EOT crane 10 Ton capacity complete all as specified and as directed

All as per Srl item No 105.00 here-in-before but of capacity 400VA for EOT crane 20 Ton capacity complete all as specified and as directed

S&F in repair Oil Tight Limit Switch Snap Action Type LIP-65, suitable for EOT crane capacity upto 20 Ton, making all electric connection and testing the crane complete all as specified and as directed.

S&F in repair Overload relay capacity 13.2 Amp to 19.4 Amp suitable for 10 to 20 Ton EOT crane complete all as specified and as directed

All as per Srl item No 109.00 here-in-before but 2.4 Amp to 3.8 Amp suitable to 2 Ton EOT Crane complete all as specified and as directed

All as per Srl item No 109.00 here-in-before but 5.6 Amp to 9.2 Amp suitable to 3 to 5 Ton EOT Crane complete all as specified and as directed

S&F in repair single GI wire rope of suitable dia as per site requirement complete all as specified and as directed.

S&F in repair Isolator 40 amps from crane panel , 240 volts, DP, complete all as specified and as directed.

S&F in repair Isolator 63 amps from crane panel , 240 volts, DP, complete all as specified and as directed.

S&F in repair MCB SP, AC, 240 volts of 06 to 32 Amps, C curve, 10 kA rupturing capacity complete all as specified and as directed. .

S&F in repair MCB-TPN, 63 Amps 240/415 volts C curve, 10 kA,. rupturing capacity . complete all as specified and directed.

S&F in repair Isolator 100 amps from crane panel , 415 volts, TPN, complete all as specified and directed.

S&F in repair Steel wire rope any dia in mm made out of high carbon steel of ungalvanised coating connecting to the Hoist drum, load hook of EOT crane upto capacity 20 Ton including all fixing accessories such as nuts, bolts and washers etc, testing of crane on full load complete all as specified and directed

S&F in repair Copper wire/strip of any dia/ size for bus bar/DSL system or any other requirement in the crane all as specified and directed

S&F in repair complete gear box 1 ton to 5 ton of capacity of crane complete all as specified and as directed.

S&F in repair complete gear box 5 ton to 7.5 ton of capacity of crane complete all as specified and as directed.

S&F in repair complete gear box 7.5 ton to 10 ton of capacity of crane complete all as specified and as directed.

S&F in repair pinion shaft from gear box and repair completed gear box with gear making and other connected accessories including within ,shaft approx 760 to 700 mm long of N-24 steel with middle pinion gear key slot and treated 50mm dia at both ends at pinion gear 30mm dia after pinion gear 34 mm at stop gap of bearing as per existing gear box shaft complete all as specified and as directed

S&F in repair Bearing 6308-M7X SKF as per sample in Gear Box 20 Ton complete all as specified and as directed

S&F in repair Bearing 6016 SKF as per sample in Gear Box 20 Ton complete all as specified and as directed

S&F in repair Bearing 6206 SKF as per sample in Gear Box 20 Ton complete all as specified and as directed

S&F in repair Steel coupling 5" long (as per sample/size) outer dia approx 50mm inner dia / bore 44mm with tightening nut bolts complete all as specified and as directed.

Disconnecting the electric supply, dismantling and opening of thrust brake drum of EOT cranes and OCB's taking out care fully old transformer oil and refilling of the fresh transformer oil and reassembling the thrust brake drum and OCB's in its position complete all as specified and as directed.

M & L for load hook repair for cranes of capacity 1 to 20 Ton including wheels , bearings, shaft etc complete with all connected accessories, complete all as specified and as directed.

S&F in repair of load hook of alloy steel for cranes of capacity 1 to 20 Ton complete all as specified and as directed.

S&F in repair MS strip with insulator and copper strip channel suitable for moving of crane any size with accessories including reviting and welding work complete all as specified and as directed.

S&F in repair aluminum strip bus bar with insulator and copper strip channel suitable for moving of crane any size with accessories including reviting and welding work complete all as specified and as directed.

S&F in repair new phase collector with guide line for track with accessories complete all as specified and as directed.

M & L spray painting of synthetic enamel of single coat paint of matching color over one coat of red-oxide primer duly smooth finishing including scrubbing of old painted surface and letter writing with as existed including repair/welding of unserviceable door hinges, locking arrangements etc of LT panel of any size complete all as specified and as directed. Note:- (i) Painting shall be done by spray machine & arrangement of the machine shall be done by the contractor. (ii) Provision of of nut, bolts, hinges / locking arrangment etc shall be deemed to be included in the quoted rate of this item.

M & L for spray painting of synthetic enamel of single coat paint of matching color over one coat of red-oxide primer duly smooth finishing /scrubbing of old painted surface including letter writing as existed of cranes of any capacity complete all as specified and as directed. Note:- Painting shall be done by spray machine & arrangement of the machine shall be done by the contractor.

S&F in repair panel of size 60.4cmX 50.7cmX 10.8cm with body seven contactor nine fuse grip three over load relay with pendent box of 5 ton capacity including all accessories as per existing complete all as specified and as directed.

S&F in repair of thruster motors of 5 ton capacity complete all as specified and as directed.

S&F in repair of wheels including bearings & other connected accessories for 5 ton capacity of cranes including replacement of shaft complete all as specified and as directed.

Carrying out regular maint complaints such as repair / rectification / replacement of defective items of any size of cranes / ground complaints such as no lights, monkey faults, short circuit etc by providing skilled electricians at any location under GE (North) Meerut AOR complete all as specified and directed.

Note: (i) Minor repair carried out on the spot where no major item is involved shall be paid under this item (Such as No Light complaints without replacement of any major part) and other major item shall be measured & paid separately. (ii) Major items replaced as "supply and fixing" under respective item of this Schedule shall not be payable under this item. (iii) Adequate tradesman / supporting manpower shall be deployed by contractor and they shall be present on all working days including Saturdays and holidays from 0930 hrs to 1800 hrs for maintenance of above mentioned work. The supervisor / site Engineer of the contrator shall be forwarded detailed instructions of concerned AGE / JE every morning for attending complaits on daily basis. The persons shall be detailed by AGE concerned every morning for attending complaints on daily basis. Contd....

(iv) The complaints received before 1300 hrs shall be attended on same day. The complaints received after 1400 hrs shall be attended on the next working day before 1300 hrs. If complaints shall be not attended asper Schedule, pendalty of Rs 200/- shall be imposed on contractor for each complaint for each day. (v) Any delay in non-completion of complaints shall immediately be communicated to AGE / JE. (vi) Complaint register & complaints slips shlal be maitained by the contractor rep. After completion of complaint the rep of contractor shall obtained feedback and signature of user. Payment against these items shall be made after due verification of complaint register & complaint slips by JE & Engineer-in-Charge. (vii) Minimum three sets of all T&P items as required at site, shall be provided by the contractor without any extra cost to department at the tme of commencement of work. (vii) All the stationery items like complaint register, job card, complaint book, dockets and other connected register related to the work etc shall be arranged and to the work etc shall be arranged and be maintained by the contractor with any extra cost to Govt.

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