SITC of 200 KVA DG set for Janana Hospital at Alwar

SITC of Radiator Cooled Silent DG Set (As per latest CPCB-IV+ emission norms) having specifications as per A, B, C, D, E, F & G :

B) Alternator : AC Brush less SPDP Synchronous alternator rated of appropriate KVA, 415 volts at 1500 rpm, 3 phase, 50 Hz, ac supply with 0.8 lagging power factor. Alternator conforming to BS 5000 (part 99) or IS/IEC 60034-1. . Alternator shall be self regulated with standard Alternator Protection( Over voltage , over speed & under voltage, under speed warning & shutdown).

C) Canopy : CPCB / ARAI approved Standard canopy with Weatherproof, powder coated Accoustic enclosure for DG set for sound attenuation fabricated from CRCA sheet steel (structure) including sidewals & filled with glasswool (96Kg/m3) /PU Foam. as per IS8183 and the thickness of the doors should be 28/40/50/85 mm as per rating . All doors/opening are sealed with neoprene /EPDN gaskets. The DG Set has Inbuilt / External in fuel tank to run 6 to 8 Hrs along with DEF tank (as per OEM standards). There should be provision of protection and tripping of DG set for temperature greater than 50 degree centigrade. The enclosure should be suitable for following capacity DG sets and alternator. Noise level shall be less than 75 dB at a distance of 1 Mtrs. in open free field environment as per ISO 8528 part 10 duly certified by authorised agency etc.

E) Base frame and foundation : Both the engine and alternator shall be mounted on suitable base frame made of MS channel & coupled through a flexible coupling or close coupled which shall be installed on existing cement concrete foundation and vibration isolation arrangements as per recommendation of manufacturer.

F) First filling of the FUEL Tank and DEF tank shall be done by contractor.

G) DG set will be offered for Inspection and Testing at OEM's Works ( as per approved QAP ) in presence of Departmental Engineers .In case of 13 hour running testing at OEM's works, cost of actual consumables will be reimbursed.

Note: 1. During the DLP, the contractor shall arrange for servicing of the DG set through authorized dealer of OEM, as per the manufacturers guidelines. The actual cost of consumables used during servicing will be reimbursed to the contractor by the end user department. 2. Manufacturer / OEM must have its authorized service dealer in Rajasthan. Which can provide service within 6 Hours of compalint registration.

200 KVA at 0.8 pf 415V 50Hz 3-ǿ with 6 Cylinder Engine

Providing, Fixing, Jointing, Testing & Commissioning of Medium duty MS B class pipes conforming to IS 3589 / 1239 part-I for DG Exhaust applications (beyond 1.5 Mtr. length) including cutting, welding etc & fittings like elbows,flanges, tapers, reducer, gaskets etc. fixing the pipe on the wall/ceiling with suitable clamps, hanger and nuts bolts . including the cost of thermal insulation with 50 mm thick layers of LRB rock wool as per IS : 8183-1993 (64 kg/m3 density) & 26 SWG aluminium sheet claddings etc complete as required complete in all respect. (Cost of Steel Structure for Exhaust pipe will be paid Extra). .

125 mm dia

Supply, installation and testing of metal flexible coupling (bellow) of following dia required for horizontal length more than 3 mtr.as per standard of guide line of D.G. set company complete in all respect. .

125 mm dia

Providing and laying in position specified grade of reinforced cement concrete, excluding the cost of centering, shuttering, finishing and reinforcement - All work up to plinth level

1:2:4 (1 cement : 2 coarse sand (zone-III) derived from natural sources : 4 graded stone aggregate 20 mm nominal size derived from natural sources)

Gravelling of Transformer / RMU Yard with 100 mm Height Gravels of Size 20 to 25 mm including leveling, Dressing etc. as Required.

Plaster on new surface on wall in cement sand mortar 1:4 including racking of joints etc. complete fine finish :

20mm thick

Supply & fabrication steel structure with MS channel / angle / joist / ISMB / sheet etc. including welding, rivetting, cutting, nut & bolt , one coat of primer & two coat of enamel paint etc. as required complete in all respect. .

Earth work in excavation/ by mechanical means (Hydraulic Excavator) / Manual means over areas (exceeding 30 cm in depth, 1.5m in width as well as 10 sum on plan) including disposal of excavated earth, lead upto 50 m and lift upto 1.5 m, disposed earth to be levelled and neatly dressed:

Random rubble masonry with hard stone in foundation and plinth including levelling up with cement concrete 1:6:12 (1 cement : 6 coarse sand : 12 graded stone aggregate 20 mm nominal size) upto plinth level with Cement Mortar 1:6 ( 1-Cement : 6-Sand).

160 to 200 KVA

Providing & Laying XLPE insulated & P.V.C. sheathed Armoured Aluminium cable confirming to IS :7098 P - I of 1.1 KV with H4- Grade electrolytic aluminium conductor confirming to IS 8130 of purity >99.6 %, round / flat strip armouring of cables, Inner / outer sheath confirming to IS:5831 in existing RCC / Hume / Stoneware / PVC pipe/ open duct/cable trench / Cable tray(with cable tie) including testing commissioning etc. as required of following size.

Supplying and making one end termination with Nickel plated heavy duty brass single compression gland (as per IS 12943-1990)) SIBG type consisting of Check Nut, Gland Body, Metal Washer(3 Nos.), Outer Seal Rubber Ring, Compression Nut, heavy duty aluminium lugs (as per IS 8309 -1993) duly crimped with crimping tool, PVC tape as per IS 8337-1976 of following size of PVC insulated & PVC sheathed/ XLPE aluminium conductor cable of 1100 volt grade as required.

3.5 x 25.0 sq.mm

3.5 x 50.0 sq.mm

3.5 x 95.0 sq.mm

3.5 x 185.0 sq.mm

3.5 x 240.0 sq.mm

Supplying and making end termination with heavy aluminium lugs ( Pin / ring type ) confirming to IS 8309 -1993 duly crimped with crimping tool, PVC tape etc of following size.

SITC of Copper Bonded rod Earthing with high tensile strength (more than 600 N / sq.mm low carbon steel rod molecularly bonded with Copper thickness (250 microns) and confirming to UL 467 of following size and length and as per point mentioned (a), (b), [c), (d), (e) below :-

(a) Bore a hole of dia. 100 mm of required length, Place the rod in the centre of Hole

(b)Earth enhancing compound to ensure the moisture content and electrical conductivity, 25 kg for 3000 mm. The compound shall be tested form NABL accredited lab for low resistivity (less than 0.12 Ohm - meter) & high conductivity in nature with carbon as a major content in accordance with IEC 62561-7

© Connect the rod with copper Strip/Conductor/Wire with suitable clamp made from tinned copper and SS 304 Bolt

(d) Place Heavy duty weather proof poly-propylene earth inspection chamber as per requirement of IS/IEC 62305 and tested as per IEC 62561-5 with lockable Jam free lid suitable for safe working load 60 kN of round / square size 250 mm, and Height 250 to 300 mm.

(e) Testing of earth resistance for value of 5 ohms or less as required.

(f) Test certificates for confirming above standards from OEM is mandatory.

17.2 mm thick and 3 Mtr. Long

25 mm thick and 3 Mtr. Long

Supply & Laying following size earth strip in horizontal or vertical run in surface by means of Earth strip DMC Insulator including riveting/ soldering/ welding, Jointing shall be done by overlapping double the width of strip and with 2 set of Brass (for Cu strip) / GI (for GI Strip) nut bolt & spring washer spaced at 50cm making connection etc. as required.

25mm x 5mm copper strip

25mm x 3mm G.I. ( Hot Dipped ) Strip

SITC of IP-42 and general construction confirming to IS:8623 : 1993, wall/ free standing floor mounted dust and vermin proof compartmentalised cubical panel as specifications and Other parameters required as per point (a) ,(b), (c),(d), (e), (f), (g), (h) as below:-

(a) Thickness of CRCA sheet shall not be less than 1.6 mm upto 450 mm length/ width of any compartment and be 2.0 mm above 450 mm, load bearing structure shall be 2.0 mm thick sheet supported by base M.S. channel if required, cable alley compartments having concealed hinged type doors with key type lock with / without detachable extension type structure. Removable 3 mm. thick sheet steel gland plates with appropriate size of knockouts for cables shall be provided

(b) complete panel shall undergo a process of degreasing, Water rinsing, Activation, derusting, pickling in acid bath, phosphatising & shall be subjected to nine tank process and then Powder coated with approved shade of minimum 70 microns on both side(Inner & Outer side) of panel. The panel having PE foam/ Neoprene rubber gasket of not less than 3mm thickness ,required hardware , concealed hinged door with key type locking arrangement for equipment/switchgear earthed with 2.5 sq.mm braided copper wire.

[c) Interconnection between bus bar and switchgears /cable shall be rigidly supported and made out by flexible copper wires (up to 63 amp ) and by solid bus bar (>63 amp ) . control wiring will be carried out with 1.5 Sq.mm, Earth wire with 2.5 Sq.mm and CT with 2.5 sq.mm flexible copper wire only. All joints / interconnections of copper bus bar shall be dully tinned . Clearance between main bus bar and risers / metal parts shall be at least 10 mm additional to width of bus bar Bus bar is insulated by Heat Shrinkable sleeves . Earth and Neutral bus bar shall be half of the size of phase bus bar. ( Cost of Bus bar / Flexible wire for Interconnection between Main busbar and Switchgear is to be Paid Extra )

(d) Wiring between components within switchgear and Incoming / outgoing cable shall be done through the terminal block only. Direct connection shall not be permitted. Each terminal block shall be one piece moulded, barrier type, 650 volt grade, complete with washers, heads, studs with two nuts and identification strips and shall have adequate continuous current rating. For tap-offs, adjacent terminals with shorting strips shall be used. 10% Spare terminal blocks shall be provided. Wire identification on marking strip shall correspond to the designation of the wiring diagrams. All wire terminals on the equipment shall also be marked with designation corresponding to those of the wiring diagram.

(e) All wiring shall be enclosed in plastic channels and neatly bunched and closed in metering chamber, Wiring between terminals of various devices shall be ‘point to point’ (no wire splitting or tee connections) with wires neatly trucked along the back of the panels, adequately supported to prevent sagging.

(f) Floor mounted panel shall be mounted on Base frame of ISMC channel size 100 x 50 x 5 mm ( to be paid Extra )

(g) Tests: The insulation resistance (with 1000 V Megger) and High voltage Power frequency test (by applying a voltage of 2.5KV for one minute) shall be measured between phases, between phase and neutral and between phase and earth. both before and after high voltage power frequency test. The insulation resistance shall not be less than three megaohm. CT Secondary current injection test shall also be carried out.

(h) only outer surface area on all sides shall be measured & panel to be fabricated only from CPRI approved fabricator only (CPRI type Test certificates for Temp. rise test, Short circuit test for 50 kA and IP test is to be submitted)

Supplying and fixing of Aluminium (IEC 60105 ISO 209-1,2) / Copper (IEC 60028) bus bar by means of SMC / DMC type insulator, with short circuit withstand capacity of 31 MVA for 1 Sec. , high tensile nuts and bolts spring washers in existing panel including bending , cutting in required shape and size and colour coding with heat shrinkable PVC sleeves.

Electrolytic grade Aluminium bus bar 6010 grade

Providing & Fixing of IS: 13875 & IEC :61326/IEC:62053-22 confirming LED Digital type (up to 500) V range Volt meter / Direct- Ammeter / CT opertated ammeter/ Frequency meter / KWH meter / Multi Function Meter / Power analyzer of class 1 accuracy of size 96mm x 96 mm including making connection by PVC insulated copper conductor with PVC sleeves / channel etc. as required.

Providing & Fixing of Current Transformer confirming IS 2705-I (1992) with secondary terminal and shorting Block , with all necessary support in existing panel including connection etc. as required Current transformer Ring Type Tape Wound/Resin Cast Wound Accuracy Cl, CT ratio and burden as specified. ISF<=5, Cu cross section of secondary wire 1.5sqmm (minimum), including all necessary support in existing panel including connection etc. as required .

Ring type tape wound CT

C T Class 1, Ratio 800/5 to 1200/5, Burden 15 VA

Providing & Fixing of 110/220 V, unibody LED Indicating lamp IEC 60947 with integral circuit, IP 65 above panel & IP 20 terminal block, Approx. body dia for panel not less then 20 mm, length min. 50mm, front LED cover dia min. 27 mm, contact material phospher bronze for Led, PCB contacts shall be of brass (tin plated), impulse dielectric tested for 2.5 KV, Rated insulation resistance shall be 100 M ohm at 500VDC including connection etc. as required.

Red/yellow/Green colour

SITC of 3 /4 pole current limiting Moulded case circuit breaker (MCCB) made of flame retardent & heat resistant material having following current rating, short circuit breaking capacity at 440/415 V, 50 Hz; O/L & S/C settings , conforming to IS/IEC 60947 P -2 :2003 with front face and centralised adjustable, trip free mechanisum, true contact position indicator, designed for both horizontal & vertical mounting without any adverse effect on electrical performance, suitable for operation from 50 to 55 degree and without derating upto 40 degree, pollution degree 3, having positive isolation capability, push (test) to trip, trip time less then 10 ms under s/c condition, Breaking capacity Ics = 100% Icu. U imp =8 KV, rated insulation voltage 690V. provision for UVR , shunt trip , earth fault trip, door interlock, pad lock & rotary handle ( to be paid extra) , including making connections etc. as required. OEM shall have submit NABL / CPRI / ERDA/ Intertek accrediated lab type test certificate.

4 pole MCCB With Thermal Magnetic release

250 Amp , 25 kA, adjustable O/L & adjustable S/C setting,

400 Amp , 35 kA, adjustable O/L & adjustable S/C setting,

630 Amp , 50 kA, adjustable O/L & adjustable S/C setting,

800 Amp , 50 kA, adjustable O/L & adjustable S/C setting,

Providing & Fixing of on load change over switch, front handle operated, four pole 415 V confirming to IS/lEC 60947-3 : 1999 including connections , testing etc. as required .in the following rating.

Supply, Fabricating & installing following sizes of Hot dipped Galvanized iron Ladder type cable tray ( Galvanized thickness not less then 50 microns) with rungs at span of 250mm including horizontal and vertical bends, reducers tees,cross members and other accessories as required and duly suspended from the ceiling/wall with M.S. suspenders etc. as required.

450mm x 50mm x 2.0mm

Providing & Fixing of DLP PVC adaptable trunking system for cable management including finishing accessories like corners, tees, adjustable angles, junction etc. as required . The trunking system shall have adaptable system for modular type RJ 45 data socket/ wiring accessories/ power sockets and shall be covered with peal off plastic cover. OEM have to submit NABL accrediated /CPET lab test reports /EN 50085-2-1 complaince certificate.

80mm x 50mm

Supply & Laying following size' B ' class , G.I. Pipe confirming to IS : 1239 P - 1 ( 2004 ) with accessories like bend, socket etc. for laying earth conductor/ strip / cable in ground/ surface/ recess as required. (Earth Excavation will be Paid Extra)

50 mm dia.

Add GST (18%) on Total Costruction Cost