Repairs to Departmental Compressor XAH-186(Atlas Copco) ,old LRV Stallion(Ashok Leyland) and New LRV Stallion(Ashok Leyland)

Amount

Departmental Air Compressor XAH-186 (Atlas copco) Providing and fitting of valve seat, valve guide, inlet/exhaust valves and comprehensive inspection of cylinder head and its machining/resurfacing: The job includes disengagement of cylinder head and taking it to the working site. It includes cylinder head resurfacing and finishing besides this damaged valve guides,valve seats and inlet/exaust valves are to be replaced with new ones. Proper resurfacing needs to be done so that the valves along with seats and guides gets completely fitted. The job also includes providing and fitting of tappet cover gasket. After testing and inspection of cylinder head ,the same shall be shifted back to the workshop pampore. Necessary items like dhoti cloths, Rtv Silicone Sealant, Fevibond, Sandpaper, diesel for washing of mechanical parts along with required tools and tackles are to be provided by the executing agency.

Providing and fitting of piston rings set and exhaustive inspection of Engine block: The job includes carefully disengagement of connecting rod from crankshaft after removal of oil pan.It includes checking of any kind defect/ wear on /of any mechanical components if present it is should be repaired . The job includes removal of piston rings from all the pistons and worn out piston rings shall be replaced by new piston rings set. Also worn out gaskets are to be replaced by new gaskets both upper and bottom of the engine block. Proper care should be taken to lubricate mechanical components. After fitting new piston rings set all the pistons should be carefully assembled. All the components should be properly tested and inspected after assembling. Necessary items like dhoti cloths, Rtv Silicone Sealant, Fevibond, Sandpaper, diesel for washing of mechanical parts along with required tools and tackles are to be provided by the executing agency.

Radiator repairing and de-scaling and : The job shall include shifting of radiator from workshop pampore to radiator repair centre for necessary repairs and servicing. The radiator shall be subjected to leakage test by way of compressed air method. The leakage spots shall be rectified and repaired by way of brazing. The same shall again be tested for possible leakages from radiator tubes by way of testing. The job includes complete descaling of tubes and finally washed & cleaned. The radiator shall again be shifted from repair centre to workshop pampore.Required tools and tackles are to be provided by the executing agency.

Providing and fitting of Filters, v belt and radiator collent: The job includes providing and fitting of M-oil filter, diesel filter compatibe with the compressor XAH 186 and v belt . The job further includes providing and filling of coolent reservior with new fresh coolent. Required tools and tackles are to be provided by the executing agency.

Replacement of turbo kit & repairs, reconditioning of turbocharger: The job includes conducting a full diagnosis and evaluation of all the characteristics of the turbocharger malfunction.The course of work includes removing of the turbocharger and washing its parts with special chemicals .Then drilling should be done to extract locked bolts from bolt holes, also lathe job needs to be performed and after that housing should be subjected to cold abrasive treatment using an abrasive powder .The job further includes the replacement of worn turbocharger kit with new one.

Reconditioning / Repairs to exhaust manifold, exhaust silencer: The job includes removing stucked bolts from exhaust manifold bolt hole through precision drilling and lathe maching job also needs to be done. Then exhaust manifold is repaired and carefully inspected for presence of any cracks. The job further includes the repairing of exhaust silencer and then it is welded/ brazed with exhaust plate.At last this exhaust silencer is bolted perfectly with turbohousing.

Departmentalold LRV Stallion Providing and fitting of winch coupling along with suitable size nuts and bolts and hydraulic hose pipe :The job includes providing and fitting of winch coupling along with suitable size nuts and bolts and hydraulic hose .

Departmental NEW LRV Stallion Providing and fitting of various electrical items :The job includes providing and fitting 12 v Siren ,relay and LT wire 4mm sq.

M/S ADIL ENTERPRISES