Upgradation of BESST HORT Transformers and Power line. at ICAR-IIHR, Hesaraghatta, Bangalore

Supply, installation, testing and commissioning of following capacity (continuous loading) BEE 5 Star rated (Corresponding Level as per BISamended upto date of receipt of tender) , 11/0.433 KV step down, 3 Phase,50 Hz, Dyn 11 vector group, ONAN (Oil Natural Air Natural) copper wound transformer (Electrolytic grade 99.9% pure copper, Core made of first grade Cold Rolled Grain Oriented (CRGO) Core grade MOH or better,suitable for out door/ indoor applications with On Load Tap Changer (OLTC) on HV side having AVR relay and Remote Tap Changer Control (RTCC) for automatic sensing of incoming voltage, automatic operation of OLTC and facility for remote and manual operation of OLTC HV side in range of +5% to -15% in steps of 2.5%, having cable end boxes on HV side suitable for 3x300 sqmm XLPE cable of 11 KV grade, including bus trunking arrangement on LV side including supplying and laying of copper conductor multicore control cable from transformer to HT breaker/panel for safety tripping, complete with all accessories and safety provisions as per relevant IS Code including first filling of filtered dehydrated oil, i/c supplying and grouting of suitable M.S. Channel with all accessories and transformer shall be confirming to IS : 2026 (Part 1 to Part 5), IS : 1180 and duly ISI Marked and as per CPWD specifications complete in all respects etc as required at site. The maximum flux density in any part of the core and yoke at rated voltage and frequency shall be such that the flux density with + 12.5 percent combined voltage and frequency variation from rated voltage and frequency does not exceed 1.9 Tesla. The permissible temperature-rise shall not exceed 35 dg.C for oil and 40 dg. C up to 200 KVA and 40 dg.C for oil and 45 dg. C for above 200 KVA for winding. Inside of tank shall be painted with varnish or liquid resistant paint. For external surfaces one coat of thermos setting powder paint or one coat of epoxy primer followed by two coats of polyurethane base paint shall be used. IS: 1180 (Part 3) shall be referred to for paint thickness for normal to medium corrosive atmosphere. For highly polluted atmosphere and special application external paint work shall be as per direction of Engineer-in-Charge. Design ambient condition: a) air temperature 50 deg C, b) Relative Humidity 90 % Max, c) Seismic Zone as per location of site, d) Altitude as per location/site. Noise level Shall not exceed limits as per NEMA TR-1 with all accessories running measured as per IEC 551 / NEMA standard. The transformer should have QR code which should contain drawing, test report OEM manual, Geo- Tag of manufacturing location etc. Marking Each transformer shall be provided with rating plate made of anodized aluminium/ stainless steel material securely fixed on the outer body, easily accessible, as per IS: 1180 Part-3. The entries on the rating plate shall be indelibly marked. Fitting and Accessories : The following fittings shall be provided:- a)Two earthing terminals with the earthing symbol b) Oil level gauge indicating oil level at minimum, 30°C and maximum operating temperature; c) Air release device (for non-sealed type transformers) d)Rating and terminal marking plates; e) Silica gel breather f) Drain-cum- sampling valve (¾″ nominal size thread, IS 554) preferably steel with plug for three phase transformers; g) Thermometer pocket with cap; h) Oil filling holes having (1¼″ nominal size thread) with cover (for sealed type transformers without conservator); i) Lifting lugs for the complete transformer as well as for core and winding assembly; j) Pressure relief device or explosion vent above 200 kVA; k) One filter valve on the upper side of the tank (for transformers above 200 kVA); l) Unidirectional flat rollers (for transformers above 200 kVA); m) Inspection hole (for transformers above 200 kVA); n) HV side neutral grounding strip (where one of the HV bushing terminal is connected to earth); o) Buchholz relay for transformers above 800 kVA. p) Arcing horns or suitable rating lightning arrestors for HT side – 3 Nos. q) Bird guard; r) Oil temperature indicator and winding temperature indicators for transformers above 200 kVA with suitable tripping mechanism above permissible limit s) Jacking pads (for transformer above 1600 kVA); t) Additional Neutral separately brought out on bushing for earthing. u) Magnetic oil level gauge (for transformer above 1600 kVA) with low oil level alarm contact; v) Nonreturn valve (for conducting pressure test); w) Pressure relief device or explosion vent x). Monogram Plate y) Inspection cover z). Detachable type radiators with top and bottom shutoff valve. a) Oil Conservator with Oil level indicator, minimum level marking and drain plug for all transformers of capacity 50 KVA and above. b) Necessary hardware, clamps, lugs etc. for termination on HV/MV etc. for all transformers 200 KVA

Specifications: SITC 4 Way Indoor type feeder pillar with Compartmentalized cubical type totally enclosed, dust and vermin proof welded construction mounted on brick masonry foundation. 50 cm height above ground level, made out of 2 mm thick MS sheet steel with suitable stiffeners of angle iron, with front and back doors in two halves with locking arrangement. I/P & O/P drilling holes, painting with one coat of anti-corrosive paint and two coats of approved enamel paint, Consisting of 200 Amps Capacity Copper Bus Bar, common neutral link, earth bar and din bar for mounting and making interconnections, providing and fixing Danger notice plates, earthing the body etc, as required and confirming to the requirements as per IE Standards and General Specifications for the Electrical works, including all accessories like Indicators and Metering (Volt meter & Ammeter with control) as required at site, and also to accommodate the following switch gear etc. a) 250 Amps, four pole 50 KA Breaking capacity, on line change over Switch complete as required switch panel, suitable 415 Volts,3 phase,50 Hz 1 No (I/P). b) 160 Amps, four pole 36 KA Breaking capacity, Havel’s or L/T or ABB MCCB, complete as required switch panel, suitable 415 Volts, 3 phase, 50 Hz 1 No (O/P). c) 100 Amps, four pole 36 KA Breaking capacity, Havel’s or L/T or ABB MCCB, complete as required switch panel, suitable 415 Volts, 3 phase, 50 Hz 2 No’s (O/P)

Wiring for circuit/ submain wiring along with earth wire with the following sizes of FRLS PVC insulated copper conductor, single core cable in surface/ recessed steel conduit as required 4 X 6 sq. mm + 2 X 6 sq. mm earth wire

Supplying and fixing following rating, four pole, 415 V, isolator With Metal MCB DB complete with connections, testing and Commissioning etc. as required. 63 A 4 Pole

Supplying and fixing 30/ 63 A, 415 V, TPN Industrial type socket outlet, with 4 pole and earth, metal enclosed plug top along with sheet steel enclosure, on surface or in recess, with chained metal cover for the socket out let and complete with connections, testing and commissioning etc. as required

15/16 amp switch

6 pin 15/16 amp socket outlet

6 Module (200mmX75mm)

Supplying and laying of fallowing sizes of PVC insulated Aluminum conductor wired Armored UG cable conforming to IS14930 of 1.1 KV grade UG cable directly on the plain surface by using suitable fittings, including end termination by using copper lugs. As required at the site. 50 sq mm x 3.5 core